QPROX QT320-D, QT320-IS Datasheet

LQ
2-C
HANNEL PROGAMMABLE ADVANCED SENSOR
Two channel digital advanced capacitive sensor IC
Projects two ‘touch buttons’ through any dielectric
Cloning for user-defined sensing behavior 100% autocal - no adjustments required
Only one external capacitor per channel
User-defined drift compensation, threshold levels
Variable gain via Cs capacitor change
Selectable output polarities
Toggle mode / normal mode outputs
HeartBeat™ health indicator on outputs (can be disabled)
1.8 ~ 5V supply, 60µA
APPLICATIONS
QP
ROX
QT320
IC
Light switches Industrial panels
The QT320 charge-transfer (“QT’”) touch sensor chip is a self-contained digital IC capable of detecting near-proximity or touch on two sensing channels. It will project sense fields through almost any dielectric, like glass, plastic, stone, ceramic, and most kinds of wood. It can also turn small metal-bearing objects into intrinsic sensors, making them respond to proximity or touch. This capability coupled with its ability to self calibrate continuously can lead to entirely new product concepts.
It is designed specifically for human interfaces, like control panels, appliances, security systems, lighting controls, or anywhere a mechanical switch or button may be found; it may also be used for some material sensing and control applications provided that the presence duration of objects does not exceed the recalibration time-out interval.
The IC requires only a common inexpensive capacitor per channel in order to function.
Power consumption and speed can be traded off depending on the application; drain can be as low as 60µA, allowing operation from batteries.
The IC’s RISC core employs signal processing techniques pioneered by Quantum; these are specifically designed to make the device survive real-world challenges, such as ‘stuck sensor’ conditions and signal drift. Even sensitivity is digitally determined. All key operating parameters can be set by the designer via the onboard eeprom which can be configured to alter sensitivity, drift compensation rate, max on-duration, output polarity, and toggle mode independently on each channel.
No external switches, opamps, or other analog components aside from Cs are usually required.
The Quantum-pioneered HeartBeat™ signal is also included, allowing a host controller to monitor the health of the QT320 continuously if desired; this feature can be disabled via the cloning process.
By using the charge transfer principle, the IC delivers a level of performance clearly superior to older technologies in a highly cost-effective package.
Appliance control Security systems
Access systems Pointing devices
Computer peripherals Entertainment devices
LQ
A
0
C to +700C
AVAILABLE OPTIONS
8-PIN DIPSOICT
QT320-D-0
-QT320-IS-400C to +850C
Copyright © 2002 QRG Ltd QT320/R1.03 08/02
Table 1-1 Pin Descriptions
FunctionNamePin
Detection output, Ch. 1OUT11
Sense Ch 2 pin BS2B2 Sense Ch 1 pin AS1A3
Negative supply (ground)VSS4
Sense Ch 1 pin BS1B5 Sense Ch 2 pin AS2A6
Detection output, Ch. 2OUT27
Positive supplyVDD8
Alternate Pin Functions for Cloning
Serial clone data clockSCK3
Serial clone data outSDO6
Serial clone data inSDI7
1 - OVERVIEW
The QT320 is a 2 channel digital burst mode charge-transfer (QT) sensor designed specifically for touch controls; it includes all hardware and signal processing functions necessary to provide stable sensing under a wide variety of changing conditions. Only two low-cost, non-critical capacitors are required for operation.
A unique aspect of the QT320 is the ability of the designer to clone a wide range of user-defined setups into the parts eeprom during development and in production. Cloned setups can dramatically alter the behavior of each channel, independently. For production, the parts can be cloned in-circuit or can be procured from Quantum pre-cloned.
Figure 1-1 shows the basic QT320 circuit using the device, with a conventional output drive and power supply connections.
1.1 BASIC OPERATION
The QT320 employs bursts of variable-length charge-transfer cycles to acquire its signal. Burst mode permits power consumption in the microamp range, dramatically reduces RF emissions, lowers susceptibility to EMI, and yet permits excellent response time. Internally the signals are digitally processed to reject impulse noise using a 'consensus' filter
Figure 1-2 Internal Switching
which requires several consecutive confirmations of a detection before an output is activated.
The two channels of sensing operate in a completely independent fashion. A unique cloning process allows the internal eeprom of the device to be programmed for each channel, to permit unique combinations of sensing and processing functions for each.
The two sensing channels operate in interleaved time-sequence and thus cannot interfere with each other.
Figure 1-1 Basic QT320 circuit
1.2 ELECTRODE DRIVE
1.2.1 S
The IC implements two channels of direct-to-digital capacitance acquisition using the charge-transfer method, in a process that is better understood as a capacitance­to-digital converter (CDC). The QT switches and charge measurement functions are all internal to the IC (Figure 1-2).
The CDC treats sampling capacitor Cs as a floating store of accumulated charge which is switched between the sense pins; as a result, the sense electrode can be connected to either pin with no performance difference. In both cases the rule Cs >> Cx must be observed for proper operation. The polarity of the charge build-up across Cs during a burst is the same in either case. Typical values of Cs range from 2nF to 100nF for touch operation.
Larger values of Cx cause charge to be transferred into Cs more rapidly, reducing available resolution and resulting in lower gain. Conversely, larger values of Cs reduce the rise of differential voltage across it, increasing available resolution and raising gain. The value of Cs can thus be increased to allow larger values of Cx to be tolerated (Figures 5-1 to 5-4).
As Cx increases, the length of the burst decreases resulting in lower signal numbers.
It is possible to connect separate Cx and Cx loads to Sa and Sb simultaneously, although the result is no different than if the loads were connected together at Sa (or Sb). It is important to limit the amount of stray Cx capacitance on both terminals, especially if the load Cx is already large. This can be accomplished by minimising trace lengths and widths.
WITCHING OPERATION
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1.2.2 C
f
f
The PCB traces, wiring, and any components associated with or in contact with Sa and Sb of either channel will become touch sensitive and should be treated with caution to limit the touch area to the desired location.
Multiple touch electrodes can be connected to one sensing channel, for example to create a control button on both sides of an object, however it is impossible for the sensor to distinguish between the two connected touch areas.
ONNECTION TO ELECTRODES
Figure 1-3 Mesh Electrode Geometry
1.3.2 K
Like all capacitance sensors, the QT320 relies on Kirchoff’s Current Law (Figure 1-4) to detect the change in capacitance of the electrode. This law as applied to capacitive sensing requires that the sensors field current must complete a loop, returning back to its source in order for capacitance to be sensed. Although most designers relate to Kirchoffs law with regard to hardwired circuits, it applies equally to capacitive field flows. By implication it requires that the signal ground and the target object must both be coupled together in some manner in order for the sensor to operate properly. Note that there is no need to provide an actual hardwired ground connection; capacitive coupling to ground (Cx1) often is sufficient, even if the coupling might seem very tenuous. For example, powering the sensor via an isolated transformer will almost always provide ample ground coupling, since there is plenty of capacitance between the primary and secondary windings via the transformer core and from there to the power wiring itself directly to 'local earth'. Even when battery powered, just the physical size of the PCB and the object into which the electronics is embedded is often enough to couple enough back to local earth.
The implications of Kirchoffs law can be most visibly demonstrated by observing the E3B eval boards sensitivity change between laying the board on a table versus holding the board in your hand by its batteries. The effect can also be observed by holding the board only by one electrode, letting it recalibrate, then touching the battery end; the board will work quite well in this mode.
IRCHOFF’S CURRENT LAW
1.2.3 B
The acquisition process occurs in bursts (Figure 1-7) of variable length, in accordance with the single-slope CDC method. The burst length depends on the values of Cs and Cx. Longer burst lengths result in higher gains and more sensitivity for a given threshold setting, but consume more average power and are slower.
Burst mode operation acts to lower average power while providing a great deal of signal averaging inherent in the CDC process, making the signal acquisition process more robust.
The QT method is a very low impedance method of sensing as it loads Cx directly into a very large capacitor (Cs). This results in very low levels of RF susceptibility.
URST MODE OPERATION
1.3 ELECTRODE DESIGN
1.3.1 E
There is no restriction on the shape of the electrodes; in most cases common sense and a little experimentation can result in a good electrode design. The QT320 will operate equally well with long, thin electrodes as with round or square ones; even random shapes are acceptable. The electrode can also be a 3-dimensional surface or object. Sensitivity is related to electrode surface area, orientation with respect to the object being sensed, object composition, and the ground coupling quality of both the sensor circuit and the sensed object. Smaller electrodes will have less sensitivity than large ones.
If a relatively large electrode surfaces are desired, and if tests show that an electrode has a high Cx capacitance that reduces the sensitivity or prevents proper operation, the electrode can be made into a mesh (Figure 1-3) which will have a lower Cx than a solid electrode area.
LECTRODE GEOMETRY AND SIZE
1.3.3 V
When detecting human contact (e.g. a fingertip), grounding of the person is never required, nor is it necessary to touch an exposed metal electrode. The human body naturally has several hundred picofarads of free space capacitance to the local environment (Cx3 in Figure 1-4), which is more than two orders of magnitude greater than that required to create a return path to the QT320 via earth. The QT320's PCB however can be physically quite small, so there may be little free space coupling (Cx1 in Figure 1-4) between it and the environment to complete the return path. If the QT320 circuit ground cannot be grounded via the supply connections, then
IRTUAL CAPACITIVE GROUNDS
Figure 1-4 Kircho
’s Current Law
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Sen se
wire
Unshielded
Electrode
Sense
wire
Shielded
Electro de
Figure 1-5 Field Shielding & Shaping
a virtual capacitive ground may be required to increase return coupling.
A virtual capacitive ground can be created by connecting the QT320s own circuit ground to:
(1) A nearby piece of metal or metallized housing; (2) A floating conductive ground plane; (3) A fastener to a supporting structure; (4) A larger electronic device (to which its output might be
connected anyway).
Because the QT320 operates at a relatively low frequency, about 500kHz, even long inductive wiring back to ground will usually work fine.
Free-floating ground planes such as metal foils should maximise exposed surface area in a flat plane if possible. A square of metal foil will have little effect if it is rolled up or crumpled into a ball. Virtual ground planes are more effective and can be made smaller if they are physically bonded to other surfaces, for example a wall or floor.
1.3.4 F
IELD SHIELDING AND SHAPING
The electrode can be prevented from sensing in undesired directions with the assistance of metal shielding connected to circuit ground (Figure 1-5). For example, on flat surfaces, the field can spread laterally and create a larger touch area than desired. To stop field spreading, it is only necessary to surround the touch electrode on all sides with a ring of metal connected to circuit ground; the ring can be on the same or opposite side from the electrode. The ring will kill field spreading from that point outwards.
If one side of the panel to which the electrode is fixed has moving traffic near it, these objects can cause inadvertent detections. This is called walk-by and is caused by the fact that the fields radiate from either surface of the electrode equally well. Again, shielding in the form of a metal sheet or foil connected to circuit ground will prevent walk-by; putting a small air gap between the grounded shield and the electrode will keep the value of Cx lower and is encouraged. In the case of the QT320, sensitivity can be high enough (depending on Cx and Cs) that 'walk-by' signals are a concern; if this is a problem, then some form of rear shielding may be required.
1.4 SENSITIVITY ADJUSTMENTS
There are three variables which influence sensitivity independently for each channel:
1. Cs (sampling capacitor)
2. Cx (unknown capacitance)
3. Signal threshold value
There is also a sensitivity dependence of the whole device on Vdd. Cs and Cx effects are covered in Section 1.2.1.
The threshold setting can be adjusted independently for each channel from 1 to 16 counts of signal swing (Section 2.2).
Note that sensitivity is also a function of other things like electrode size, shape, and orientation, the composition and aspect of the object to be sensed, the thickness and composition of any overlaying panel material, and the degree of mutual coupling of the sensor circuit and the object (usually via the local environment, or an actual galvanic connection).
It is advisable to set the sensitivity to the approximate desired result by changing Cx and Cs first using a signal threshold fixed at 10. Use the threshold value thereafter to fine-tune sensitivity.
1.4.1 I
In some cases it may be desirable to greatly increase sensitivity, for example when using the sensor with very thick panels having a low dielectric constant, or when sensing low capacitance objects.
Sensitivity can be increased by using a bigger electrode, reducing panel thickness, or altering panel composition. Increasing electrode size can have diminishing returns, as high values of Cx load will also reduce sensor gain (Figures 5-1 to 5-4). The value of Cs also has a dramatic effect on sensitivity, and this can be increased in value up to a limit.
Increasing electrode surface area will not substantially increase sensitivity if its area is already larger than the object to be detected. The panel or other intervening material can be made thinner, but again there are diminishing rewards for doing so. Panel material can also be changed to one having a higher dielectric constant, which will help propagate the field. Locally adding some conductive material to the panel (conductive materials essentially have an infinite dielectric constant) will also help; for example, adding carbon or metal fibers to a plastic panel will greatly increase frontal field
NCREASING SENSITIVITY
Figure 1-6 Circuit with Csx gain equalization capacitor
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Figure 1-7 Burst lengths without Csx installed
(observed using a 750K resistor in series with probe)
Figure 1-8 Burst lengths with Csx installed
(observed using a 750K resistor in series with probe)
strength, even if the fiber density is too low to make the plastic electrically conductive.
1.4.2 D
In some cases the circuit may be too sensitive, even with high signal threshold values. In this case gain can be lowered by making the electrode smaller, using sparse mesh with a high space-to-conductor ratio (Figure 1-3), and most importantly by decreasing Cs. Adding Cx capacitance will also decrease sensitivity.
It is also possible to reduce sensitivity by making a capacitive divider with Cx by adding a low-value capacitor in series with the electrode wire.
1.4.3 H
Hysteresis is required to prevent chattering of the output lines with weak, noisy, or slow-moving signals.
The hysteresis can be set independently per channel. Hysteresis is a reference-based number; thus, a threshold of 10 with a hysteresis of 2 will yield 2 counts of hysteresis (20%); the channel will become active when the signal equals or exceeds a count of 10, and go inactive when the count falls to 7 or lower.
Hysteresis can also be set to zero (0), in which case the sensor will go inactive when the count falls to 9 or lower in the above example.
Threshold levels of under 4 counts are hard to deal with as the hysteresis level is difficult to set properly.
1.4.4 C
Channel 1 has less internal Cx than Channel 2, which makes it more sensitive than Channel 2 given equal Cx loads and Cs
ECREASING SENSITIVITY
YSTERESIS
HANNEL BALANCE
capacitors. This can be useful in some designs where one more sensitive channel is desired, but if equal sensitivity is required a few basic rules should be followed:
1. Use a symmetrical PCB layout for both channels: Place the IC half way between the two electrodes to match Cx loading. Avoid routing ground plane (or other traces) close to either sense line or the electrodes; allow 4-5 mm clearance from any ground or other signal line to the electrodes or their wiring. Where ground plane is required (for example, under and around the QT320 itself) the sense wires should have minimized adjacency to ground.
2. Connect a small capacitor (~5pF) between S1a or S1b (either Channel 1 pin) and circuit ground (Csx in Figure 1-6), this will increase the load capacitance of Channel 1, thus balancing the sensitivity of the two channels (see Figures 1-7, 1-8).
3. Adjust Cs and/or the internal threshold of the two channels until the sensitivities of the two channels are indistinguishable from each other.
Since the actual burst length is proportional to sensitivity, you can use an oscilloscope to balance the two channels with more accuracy than by empirical methods (See Figures 1-7 and 1-8). Connect one scope probe to Channel 1 and the other to Channel 2, via large resistors (750K ohms) to avoid disturbing the measurement too much, or, use a low-C FET probe. The Csx balance capacitor should be adjusted so that the burst lengths of Channels 1 and 2 look nearly the same.
With some diligence the PCB can also be designed to include some ground plane nearer to Channel 1 traces to induce about 5pF of Csx load without requiring an actual discrete capacitor.
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Figure 1-9 Bursts when SC > 0
1.5 TIMING
The QT320 runs two sensing bursts, one per channel, each acquisition cycle (Figure 1-9). The bursts are successive in time, with Channel 2 firing first.
The basic QT320 timing parameters are:
Ti Basic timing interval (1.5.1) Tbs Burst spacing (1.5.1) Tbd1 Burst duration, Channel 1 (1.5.2) Tbd2 Burst duration, Channel 2 (1.5.2) Tbd Burst duration, Ch1 + Ch2 (1.5.2) Tmod Max On-Duration (1.5.3) Tdet Detection response time (1.5.4)
Figure 1-11 Burst detail
1.5.1 B
Between acquisition bursts, the device can go into a low power sleep mode. The percentage of time spent in sleep depends on the burst spacing and the combined burst lengths of both channels; if the burst lengths occupy all of the sleep interval, no time will be spent in sleep mode and the part will operate at maximum power drain.
The burst spacing is a multiple of the basic timing interval Ti; Ti in turn depends heavily on Vdd (see Section 2.1 and Figure
5.7). The parameter Sleep Cycles or SC is the user-defined Setup value which controls how many Ti intervals there are from the start of a burst on Channel 2 until the start of the next such burst. The resulting timing is Tbs:
All the basic timing parameters of the QT320 such as recalibration delay etc. are dependent on Tbs.
If SC = 0, the device never sleeps between bursts (Figure 1-10). This mode is fast but consumes maximum power; it is also unregulated in timing from burst to burst, depending on the combined burst lengths of both channels.
Conversely if SC >> 0, the device will spend most of its time in sleep mode and will consume very little power, but it will be slower to respond.
By selecting a supply voltage and a value for SC, it is possible to fine-tune the circuit for the desired speed / power tradeoff.
URST SPACING
Tbs = SC x Ti where SC > 0.
: TI, SC, T
BS
Figure 1-10 Bursts when SC = 0
(750K resistor in series with scope probe)
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1.5.2 B
The two burst durations depend entirely on the values of Cs and Cx for the coresponding sensing channel, and to a lesser extend, Vdd. The bursts are composed of hundreds of charge-transfer cycles (Figure 1-11) operating at about 500kHz. Channel 2 always fires first (Tbd2) followed by Channel 1 (Tbd1); the sum total of the time required by both channels is parameter Tbd.
URST DURATIONS
: TBD1, TBD2, T
BD
6 QT320/R1.03 08/02
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