Qmark GUX User Manual

Horiz. Air
Discharge Wt.
kW Voltage and Phase (Ft.) BTUH CFM (Lbs.) A B C D E
3
208/240V-1 or 3Ø
28 10,236 700 127 19-1/8 23-7/8 21 3-1/2 13-5/8
480/575V-3Ø
5
208/240V-1 or 3Ø
28 17,060 700 127 19-1/8 23-7/8 21 3-1/2 13-5/8
480/575V-3Ø
7.5
208/240V-1 or 3Ø
32 25,590 840 133 19-1/8 23-7/8 21 3-1/2 13-5/8
480/575V-3Ø
240V-1 or 3Ø
32 34,120 840 138 19-1/8 23-7/8 21 3-1/2 13-5/8
208/480/575V-3Ø
208/240/480V
47 51,180 1450 150 25 27-7/8 21 4-13/32 17-5/8
575V-3Ø 18 240V-3Ø 43 61,420 1400 165 25 27-7/8 21 4-13/32 17-5/8 20 480/575V-3Ø 43 68,240 1400 165 25 27-7/8 21 4-13/32 17-5/8 25 480/575V-3Ø 54 85,300 2330 200 32-1/8 31-7/8 21-3/4 5-1/2 21-5/8 30 480/575V-3Ø 54 102,360 2330 200 32-1/8 31-7/8 21-3/4 5-1/2 21-5/8 35 480/575V-3Ø 54 119,420 2330 200 32-1/8 31-7/8 21-3/4 5-1/2 21-5/8
Class I
Group C & D, Div. 1 & 2
Class II
Groups E, F & G
T3B - 165°C (329°F)
Table A  Specifications
SALES
X Series (Model B)
Explosion Proof
Heater
SAVE THESE INSTRUCTIONS
11-1/16
C
A
D
B
A
E
2
2
Overall Dimensions
(In.)
5/8 UNC Tapped
Mounting Hole
Locations
REFERENCE
5200-2474-000
161-302421-006
DATE
MAY, 2002
INSTALLATION, OPERATION
RENEWAL PARTS IDENTIFICATION
2
Read Carefully - These instructions are written to help you pre­vent difficulties that might arise during installation of heaters. Studying the instructions first may save you considerable time and money later. Observe the following procedures, and cut your installation time to a minimum.
TO REDUCE RISK OF FIRE AND ELECTRIC SHOCK:
1. To reduce the risk of ignition of hazardous atmospheres:
In accordance with the National Electrical Code, do not install where operating temperature code exceeds the ignition temper­ature of the hazardous atmosphere. Use only in atmospheres having an ignition temperature higher than 165°C (329°F).
2. Disconnect from supply circuit before opening enclosures.
3. Hazard of Electric Shock. Heater must be effec-
tively grounded in accordance with N.E.C. to eliminate shock hazard.
4. Heat exchanger contains Propylene Glycol under pressure at
operating temperature. A material safety data sheet (MSDS) is available from Marley upon request. Should leakage occur, remove unit from service and investigate cause.
5. Keep all electrical enclosure covers tightly closed and secured
with all bolts and threads. Cover joints must be clean before replacing covers.
6. Install and operate in upright position only. Refer to Figure 3
for level requirements. Failure to comply will cause overheat­ing of the element and shutting down the unit by tripping the high temperature cutout.
7. All unused threaded openings not used for supply wiring must
be fitted with threaded plugs approved for use in hazardous locations.
8. All unit electrical installation fittings, conduit, wiring and seals
must meet NEC and local codes for hazardous locations.
9. External line fusing or circuit breaker protection is required.
10. Hi limit cutouts must never be bypassed in the control circuit.
11. Alarm pilot lamp, if supplied, will turn on if the high limit con-
trol actuates. Steady on lamp indicates manual reset protector has tripped. This could result if the heat exchanger is obstruct­ed (dirty), inlet air restricted or fan not turning. Shut off power to unit and refer to repair procedures section of instruction sheet.
12. Mounting clearances on nameplate must be observed.
13. Use copper wire for supply connections according to size and
rating on nameplate.
14. Do not install any type of gasket material on any of the electri-
cal junction box cover surfaces.
15. Do not attempt to override louver stops or operate unit with
louvers fully closed.
GENERAL
The X-Series units rated 3 through 35 kW are designed for operation in Class I, Div. 1, Group C & D and Class II, Div. 1, Groups E, F and G hazardous atmospheres having an ignition tem­perature of 165°C (329°F) or higher. They are designed for com­fort heating and should not be operated in ambient temperatures exceeding 40° (104°F). All units in Table A are UL listed. The units are easily adapted for wall, ceiling or pole mounting. Refer to Figure 4 on Page 3 for mounting information. They are supplied
with either 24 or 120V internal control circuit voltage. The heater is designed for use with an external hazardous location thermostat or optional built-in thermostat.
The standard heater is designed to operate up to 7500 feet (2286 m) altitude. Consult factory for specific recommenda­tions when using the units at higher altitudes.
Heavy gauge adjustable
louver with minimum
opening stops - to direct air flow
Removable front cover
for ease of cleaning
High efficiency heat exchang-
er with integral
aluminum-finned steel tubes
Optional service light to
indicate when unit
needs servicing
Built-in 120V control cir-
cuit transformer
(Optional 24V available)
Heavy duty immersion heater assembly
with manual reset limit control and NEMA
7 and 9 terminal enclosure
Protective housing for immersion heater ter-
minal enclosure
Convenient terminal
block for room
thermostat connection
Motor connections
wiring access
Explosion-proof
(NEMA 7 and 9)
controls enclosure
Integral, heavy duty magnetic contactor
Explosion
proof motor
Mounting bolt hang-
er connections
Polyester powder-coated
heavy gauge steel corrosion
resistant cabinet
Overpressure
protection device
The heaters may be mounted at any convenient height above floor. The minimum spacings shown in Figure 4 should be main­tained to adjacent walls and ceiling. If floor heat is desired, do not mount higher than 8 to 10 feet above floor.
Controlling thermostats to individual heaters should be mount­ed at shoulder height on inside walls or columns and clear of the discharge air stream of the unit. Allow at least 4 in front of heater for air stream to discharge freely.
Do not mount mercury type thermostat directly on unit, vibra­tion could cause malfunction.
Heater may be mounted on a shelf or stand from the bottom. Be sure that mounting clearances are maintained and that bottom of unit has at least 1 clearance underneath it. This is necessary for good air circulation and servicing of heat exchanger. All mounting methods must allow for removal of front cover.
The mounting and anchoring provisions must take into account the unit vibration and cantilevered loading when wall or pole mounted. One of the Marley mounting kits shown in Figures 5, 6 and 7 must be used whenever possible.
INSTALLATION
Fire/Explosion Hazard. Mount only in upright posi­tion and observe nameplate mounting clearances.
Heater Location instructions:
Arrange units so their discharge air streams: A. are subjected to a minimum of interference from columns,
machinery and partitions.
B. wipe exposed walls without blowing directly at them. C. are directed away from room occupants in comfort heating. D. are directed along the windward side when installed in a build-
ing exposed to a prevailing wind.
Locate thermostat on interior partition walls or posts away from cold drafts, internal heat sources and away from heater dis­charge air streams.
Small rooms can be heated by one unit heater. Where two walls are exposed, the heater should be mounted as shown in Figure 2. Large rooms require multi-unit installations. Number and capacity of units will be determined by volume of building and square feet of floor area to be heated. Arrange units to provide perimeter air circulation where each unit supports the air stream from another.
The X-Series hazardous location heaters are designed for use only in a permanently mounted upright position. We recommend
the use of a mounting kit (ceiling, wall or pole) available from Marley. (Figures 5, 6 and 7)
The ceiling or wall mounting surface and the anchoring provi­sion must be sufficient to support the combined weights of the unit and mounting hardware.
If using mounting hardware or a supporting structure not sup­plied by Marley, the unit should be suspended from the supporting structure thru the two mounting points on top of the unit with 5/8 NC bolts and lockwashers. If single point mounting is desired, order the correct size Marley adapter bracket (P/N 027-302361­001 for 12” fan units, P/N 027-302361-002 for 16” fan units) and P/N 027-302361-003 for 20” fan units. This bracket is designed to hold the unit over its center of gravity with a 1 dia. bolt. The max­imum tilt angles as shown in Figure 3 must not be exceeded in either direction during operation and installation. Failure to com­ply will cause high limit shut down.
Figure 3
Maximum Out of Plane Allowance
Installation Clearances
Figure 4
EXPOSED
EXPOSED
EXPOSED
EXPOSED
EXPOSED
EXPOSED
Figure 2
3
1/2" Max.
4" Min.
1/2" Max.
4"
5/8 NC (2) Thds. For Mounting
Min.
2"
Min.
8"
4
MOUNTING KITS
Figure 5
Figure 7
Figure 9
Figure 6
Figure 10
Wall Mount Kit
Model # XMB-12 12 Fan (3-10 kW) Model # XMB-16 16 Fan (15-20 kW) Model # XMB-20 20 Fan (25-35 kW)
Pole or Wall Mount Kit
Model # XPM-12 12 Fan (3-10 kW) Model # XPM-16 16 Fan (15-20 kW) Model # XPM-20 20 Fan (25-35 kW)
Ceiling Mount Kit
Model # XCMOB
P
12 Fan - 16-3/4
16 Fan - 18-1/2
20 Fan - 22
Wall Bracket
1ø Hardware % Bolt Single Point Swivel Mount Supplied
1/2 ø Hardware Not Supplied
Adapter Bracket & 5/8 NC Hardware Supplied
5-1/2 - 12 Fan 5-1/8 - 16 Fan 6-3/8 - 20 Fan
3 through 10 kW P=10 15 through 20 kW P=11-1/2 25 through 35 kW P=14-1/2
4-7/8
4-9/16
Swivel Ceiling Hanger S/A & Hardware
5/8 ø Hex Nuts & Washers
Cust. Supplied ø 1/2 Mounting Hardware. Bracket Spacing suitable for use with 4 U-Bolts
Supplied for Installation Top & Bottom
ø 5/8 Rods Length to suit 1 Min. Threaded Ends Customer Supplied
Pole Base
3/8 ø Hardware Required for Mounting ­Cust. Supplied
6 Ref.
3-1/2 SCH. 40 Pipe or 4 O.D. X .25 Wall Tube Cust. Supplied Length to Suit
P
Adapter Bracket Supplied with 5/8 Bolts
Single Point Swivel 4ø Supplied
Pole Support Bracket
Heater Mounting Bracket Arm & Hardware
ø 3/8 Hardware Cust. Supplied
ø 1/2 x 4 U-Bolts & Hardware Cust. Supplied
5/8-11 Threaded Mounting Holes (2)
1/2 NPT Thermostat Entry
1 NPT Top Line Supply Entry
Unit Top View
Electrical Components
Pilot Lamp (Opt.)
Transformer
1 NPT
Jumper Wire
Contactor
Heat Exchanger Wiring Compartment
3 through 10 kW P=10 15 through 20 kW P=11-1/2 25 through 35 kW P=14-1/2
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