Horiz. Air
Discharge Wt.
kW Voltage and Phase (Ft.) BTUH CFM (Lbs.) A B C D E
3
208/240V-1 or 3Ø
28 10,236 700 127 19-1/8 23-7/8 21 3-1/2 13-5/8
480/575V-3Ø
5
208/240V-1 or 3Ø
28 17,060 700 127 19-1/8 23-7/8 21 3-1/2 13-5/8
480/575V-3Ø
7.5
208/240V-1 or 3Ø
32 25,590 840 133 19-1/8 23-7/8 21 3-1/2 13-5/8
480/575V-3Ø
10
240V-1 or 3Ø
32 34,120 840 138 19-1/8 23-7/8 21 3-1/2 13-5/8
208/480/575V-3Ø
15
208/240/480V
47 51,180 1450 150 25 27-7/8 21 4-13/32 17-5/8
575V-3Ø
18 240V-3Ø 43 61,420 1400 165 25 27-7/8 21 4-13/32 17-5/8
20 480/575V-3Ø 43 68,240 1400 165 25 27-7/8 21 4-13/32 17-5/8
25 480/575V-3Ø 54 85,300 2330 200 32-1/8 31-7/8 21-3/4 5-1/2 21-5/8
30 480/575V-3Ø 54 102,360 2330 200 32-1/8 31-7/8 21-3/4 5-1/2 21-5/8
35 480/575V-3Ø 54 119,420 2330 200 32-1/8 31-7/8 21-3/4 5-1/2 21-5/8
Class I
Group C & D, Div. 1 & 2
Class II
Groups E, F & G
T3B - 165°C (329°F)
Table A Specifications
SALES
X Series (Model B)
Explosion Proof
Heater
SAVE THESE INSTRUCTIONS
11-1/16
C
A
D
B
A
E
2
2
Overall Dimensions
(In.)
5/8 UNC Tapped
Mounting Hole
Locations
REFERENCE
5200-2474-000
161-302421-006
DATE
MAY, 2002
INSTALLATION, OPERATION
RENEWAL PARTS IDENTIFICATION
2
Read Carefully - These instructions are written to help you prevent difficulties that might arise during installation of heaters.
Studying the instructions first may save you considerable time and
money later. Observe the following procedures, and cut your
installation time to a minimum.
TO REDUCE RISK OF FIRE AND ELECTRIC SHOCK:
1. To reduce the risk of ignition of hazardous atmospheres:
In accordance with the National Electrical Code, do not install
where operating temperature code exceeds the ignition temperature of the hazardous atmosphere. Use only in atmospheres
having an ignition temperature higher than 165°C (329°F).
2. Disconnect from supply circuit before opening enclosures.
3. Hazard of Electric Shock. Heater must be effec-
tively grounded in accordance with N.E.C. to
eliminate shock hazard.
4. Heat exchanger contains Propylene Glycol under pressure at
operating temperature. A material safety data sheet (MSDS) is
available from Marley upon request. Should leakage occur,
remove unit from service and investigate cause.
5. Keep all electrical enclosure covers tightly closed and secured
with all bolts and threads. Cover joints must be clean before
replacing covers.
6. Install and operate in upright position only. Refer to Figure 3
for level requirements. Failure to comply will cause overheating of the element and shutting down the unit by tripping the
high temperature cutout.
7. All unused threaded openings not used for supply wiring must
be fitted with threaded plugs approved for use in hazardous
locations.
8. All unit electrical installation fittings, conduit, wiring and seals
must meet NEC and local codes for hazardous locations.
9. External line fusing or circuit breaker protection is required.
10. Hi limit cutouts must never be bypassed in the control circuit.
11. Alarm pilot lamp, if supplied, will turn on if the high limit con-
trol actuates. Steady on lamp indicates manual reset protector
has tripped. This could result if the heat exchanger is obstructed (dirty), inlet air restricted or fan not turning. Shut off power
to unit and refer to repair procedures section of instruction
sheet.
12. Mounting clearances on nameplate must be observed.
13. Use copper wire for supply connections according to size and
rating on nameplate.
14. Do not install any type of gasket material on any of the electri-
cal junction box cover surfaces.
15. Do not attempt to override louver stops or operate unit with
louvers fully closed.
GENERAL
The X-Series units rated 3 through 35 kW are designed for
operation in Class I, Div. 1, Group C & D and Class II, Div. 1,
Groups E, F and G hazardous atmospheres having an ignition temperature of 165°C (329°F) or higher. They are designed for comfort heating and should not be operated in ambient temperatures
exceeding 40° (104°F). All units in Table A are UL listed. The
units are easily adapted for wall, ceiling or pole mounting. Refer
to Figure 4 on Page 3 for mounting information. They are supplied
with either 24 or 120V internal control circuit voltage. The heater
is designed for use with an external hazardous location thermostat
or optional built-in thermostat.
The standard heater is designed to operate up to 7500 feet
(2286 m) altitude. Consult factory for specific recommendations when using the units at higher altitudes.
Heavy gauge adjustable
louver with minimum
opening stops - to direct air flow
Removable front cover
for ease of cleaning
High efficiency heat exchang-
er with integral
aluminum-finned steel tubes
Optional service light to
indicate when unit
needs servicing
Built-in 120V control cir-
cuit transformer
(Optional 24V available)
Heavy duty immersion heater assembly
with manual reset limit control and NEMA
7 and 9 terminal enclosure
Protective housing for
immersion heater ter-
minal enclosure
Convenient terminal
block for room
thermostat connection
Motor connections
wiring access
Explosion-proof
(NEMA 7 and 9)
controls enclosure
Integral, heavy duty
magnetic contactor
Explosion
proof motor
Mounting bolt hang-
er connections
Polyester powder-coated
heavy gauge steel corrosion
resistant cabinet
Overpressure
protection device
The heaters may be mounted at any convenient height above
floor. The minimum spacings shown in Figure 4 should be maintained to adjacent walls and ceiling. If floor heat is desired, do not
mount higher than 8 to 10 feet above floor.
Controlling thermostats to individual heaters should be mounted at shoulder height on inside walls or columns and clear of the
discharge air stream of the unit. Allow at least 4 in front of heater
for air stream to discharge freely.
Do not mount mercury type thermostat directly on unit, vibration could cause malfunction.
Heater may be mounted on a shelf or stand from the bottom. Be
sure that mounting clearances are maintained and that bottom of
unit has at least 1 clearance underneath it. This is necessary for
good air circulation and servicing of heat exchanger. All mounting
methods must allow for removal of front cover.
The mounting and anchoring provisions must take into account
the unit vibration and cantilevered loading when wall or pole
mounted. One of the Marley mounting kits shown in Figures 5, 6
and 7 must be used whenever possible.
INSTALLATION
Fire/Explosion Hazard. Mount only in upright position and observe nameplate mounting clearances.
Heater Location instructions:
Arrange units so their discharge air streams:
A. are subjected to a minimum of interference from columns,
machinery and partitions.
B. wipe exposed walls without blowing directly at them.
C. are directed away from room occupants in comfort heating.
D. are directed along the windward side when installed in a build-
ing exposed to a prevailing wind.
Locate thermostat on interior partition walls or posts away
from cold drafts, internal heat sources and away from heater discharge air streams.
Small rooms can be heated by one unit heater. Where two walls
are exposed, the heater should be mounted as shown in Figure 2.
Large rooms require multi-unit installations. Number and capacity
of units will be determined by volume of building and square feet
of floor area to be heated. Arrange units to provide perimeter air
circulation where each unit supports the air stream from another.
The X-Series hazardous location heaters are designed for use
only in a permanently mounted upright position. We recommend
the use of a mounting kit (ceiling, wall or pole) available from
Marley. (Figures 5, 6 and 7)
The ceiling or wall mounting surface and the anchoring provision must be sufficient to support the combined weights of the unit
and mounting hardware.
If using mounting hardware or a supporting structure not supplied by Marley, the unit should be suspended from the supporting
structure thru the two mounting points on top of the unit with 5/8
NC bolts and lockwashers. If single point mounting is desired,
order the correct size Marley adapter bracket (P/N 027-302361001 for 12” fan units, P/N 027-302361-002 for 16” fan units) and
P/N 027-302361-003 for 20” fan units. This bracket is designed to
hold the unit over its center of gravity with a 1 dia. bolt. The maximum tilt angles as shown in Figure 3 must not be exceeded in
either direction during operation and installation. Failure to comply will cause high limit shut down.
Figure 3
Maximum Out of Plane Allowance
Installation Clearances
Figure 4
EXPOSED
EXPOSED
EXPOSED
EXPOSED
EXPOSED
EXPOSED
Figure 2
3
1/2" Max.
4" Min.
1/2" Max.
4"
5/8 NC (2)
Thds. For
Mounting
Min.
2"
Min.
8"
4
MOUNTING KITS
Figure 5
Figure 7
Figure 9
Figure 6
Figure 10
Wall Mount Kit
Model # XMB-12 12 Fan (3-10 kW)
Model # XMB-16 16 Fan (15-20 kW)
Model # XMB-20 20 Fan (25-35 kW)
Pole or Wall Mount Kit
Model # XPM-12 12 Fan (3-10 kW)
Model # XPM-16 16 Fan (15-20 kW)
Model # XPM-20 20 Fan (25-35 kW)
Ceiling Mount Kit
Model # XCMOB
P
12 Fan - 16-3/4
16 Fan - 18-1/2
20 Fan - 22
Wall
Bracket
1ø Hardware % Bolt
Single Point
Swivel Mount
Supplied
1/2 ø Hardware
Not Supplied
Adapter Bracket
& 5/8 NC Hardware
Supplied
5-1/2 - 12 Fan
5-1/8 - 16 Fan
6-3/8 - 20 Fan
3 through 10 kW P=10
15 through 20 kW P=11-1/2
25 through 35 kW P=14-1/2
4-7/8
4-9/16
Swivel Ceiling
Hanger S/A &
Hardware
5/8 ø Hex
Nuts & Washers
Cust. Supplied ø 1/2 Mounting
Hardware. Bracket Spacing
suitable for use with 4 U-Bolts
Supplied for
Installation
Top & Bottom
ø 5/8 Rods Length to
suit 1 Min. Threaded
Ends Customer Supplied
Pole Base
➀
3/8 ø Hardware
Required for
Mounting Cust. Supplied
6 Ref.
3-1/2 SCH. 40 Pipe
or 4 O.D. X .25 Wall
Tube Cust. Supplied
Length to Suit
P
Adapter Bracket
Supplied
with 5/8 Bolts
Single Point
Swivel 4ø
Supplied
➂
➁
Pole Support
Bracket
Heater Mounting
Bracket Arm &
Hardware
ø 3/8 Hardware
Cust. Supplied
ø 1/2 x 4 U-Bolts
& Hardware
Cust. Supplied
5/8-11 Threaded
Mounting Holes (2)
1/2 NPT
Thermostat Entry
1 NPT
Top Line Supply
Entry
Unit Top View
Electrical
Components
Pilot Lamp (Opt.)
Transformer
1 NPT
Jumper Wire
Contactor
Heat
Exchanger
Wiring
Compartment
3 through 10 kW P=10
15 through 20 kW P=11-1/2
25 through 35 kW P=14-1/2
5
WIRING AND WIRING DIAGRAMS
ELECTRIC SHOCK HAZARD. Disconnect all power
before installing or servicing heater. Failure to do
so could result in personal injury or property damage. Heater must be installed by a qualified person
in accordance with the National Electrical Code,
NFPA 70.
ELECTRIC SHOCK HAZARD. Any installation involving
electric heaters must be performed by a qualified person and must be effectively grounded in accordance
with the National Electrical Code to eliminate shock
hazard.
1. Loosen and remove bolts securing the main terminal enclosure
cover on side of unit. Connect heater to line supply wires at the
box lugs located on the contactor according the voltage and frequency specified on the nameplate (see Figure 9). Refer to the
appropriate wiring diagram which also appears on the inside
cover of this enclosure (see Table B and diagrams on page 6).
Explosion Hazard. Cover joints must be clean
before replacing cover. Do not use any gasket
material on joint surfaces.
2. Use copper conductors only for supply wires. Refer to name-
plate and Table B for size and rating required.
3. Connect supply line ground conductor to the box lug provided
on the base plate below contactor input lugs.
4. The fan motor is factory wired at the same voltage, and phase as
the heating elements. All motors are thermally protected and
connected to the main supply contactor. On three phase units, it
is necessary to verify that the fan rotation is correct. Air
stream discharge must be out front of unit. After connecting unit
to line and closing all covers tightly, energize unit momentarily.
If air does not exit front louvers, reverse any two supply leads at
the box lugs on the contactor or at the supply disconnect.
5. Either of two 1 NPT rigid conduit openings with integral stop
may be used for connection to supply line. (See Figure 9 and
10 for locations) Use only NEC approval hazardous locations
means of wiring such as mineral insulated cable and fittings or
rigid conduit and seal fittings located as required by installa-
tion codes.
Explosion Hazard. All unused conduit openings must
be fitted with plugs that are U.L. recognized for use
in hazardous locations.
6. Heaters may be provided with a built-in control switch and/or
thermostat. If not, they should be controlled by an externally
mounted disconnect switch and/or separately mounted thermo-
stat as shown in the appropriate wiring diagram on page 6. In
case of malfunction, the personnel in the area should be aware
of location of heater disconnect.
7. Installation must include appropriate over current protection
devices (fusing or circuit breakers) as required by the National
Electric Code in the supply line to the unit. Refer to nameplate
for proper current ratings.
8. To operate heaters from an externally mounted hazardous loca-
tion thermostat, a terminal block is provided for connection
(Figures 9 and 10). Remove the factory installed jumper across
T2 and T3 on the terminal strip. Wire the thermostat contact
leads to these terminals. The built in control transformer sup-
plies the unit with either 24V or 120V for internal unit opera-
tion. This voltage will appear across the thermostat contacts
when they are open. The minimum thermostat contact rating
should be 1 amp @ 120 VAC. Refer to nameplate for control
voltage of unit. The 1/2 NPT conduit wiring entry on top of the
terminal enclosure should be used to wire the thermostat to the
heater (Figure 10).
9. Protection against overheating is provided by a manual reset
limit control located within the heat exchanger wiring com-
partment. (Figure 9) Activation of the control will open the
control circuit and energize the pilot lamp (if supplied). If nor-
mal airflow is restricted, or stopped, the unit will be cycled off
by the manual reset cutout. The manual reset limit control is
also designed to shut down the unit completely if the fluid
level is low or other heater malfunction occurs.
Manual reset limit control must never be bypassed
in the control circuit. If the limit actuates, shut
down unit and investigate cause of abnormal operation. Do not reenergize until the problem has
been corrected.
The system designer is responsible for the safety
of this equipment and should install adequate
back-up controls and safety devices with their
electric heating equipment. Where the consequences of failute could result in personal injury or
property damage, back-up controls are essential.
Supply Wire
90°C Size Max Fuse Wiring
kW Phase Volts (ga) Amps Diagram #
1 208 10 25 I
3 208 12 15 II
3
1 240 10 20 I
3 240 12 15 II
3 480 12 15 II
3 575 12 15 II
1 208 8 35 I
3 208 10 20 II
5
1 240 8 30 I
3 240 10 20 II
3 480 12 15 II
3 575 12 15 II
1 208 6 50 I
3 208 8 30 II
7.5
1 240 6 45 I
3 240 8 25 II
3 480 12 15 II
3 575 12 15 II
3 208 8 40 II
1 240 4 60 I
10 3 240 8 35 II
3 480 10 20 II
3 575 12 15 II
3 208 4 60 II
15
3 240 6 50 II
3 480 8 25 II
3 575 10 20 II
18 3 240 4 60 II
20
3 480 8 35 II
3 575 8 30 II
25
3 480 8 40 II
3 575 8 35 II
30
3 480 6 50 II
3 575 8 40 II
35
3 480 4 60 II
3 575 6 50 II
Table B Supply Wiring Requirements
6
WIRING DIAGRAMS
DIAGRAM I
DIAGRAM II
Refer to Name Plate for Input Voltage
Optional
Disconnect
Switch
1PH
L1 L2
GND
C1
Elements
H1 H2
X1 X2
Refer to Nameplate
for Transformer
Voltage
Motor
T3 T2
Built in or
External
Thermostat
Remove this wire
when using a
thermostat
M
1 PH
Auxiliary
Contactor
Alarm
R
C1
C1
Manual Reset
High Limit
Contactor Coil
Optional
Factory Wiring
Optional or Customer Wiring
PRI PRI. XFMR 120V SEC 24V SEC
VOLT. LEAD CLRS. LEAD CLRS. LEAD CLRS.
H1 H2 X1 X2 X1 X2
208 BLK RED BLK WHT YEL BLU
240 BLK ORG BLK WHT YEL BLU
380 BLK VIO BLK WHT YEL BLU
415 BLK YEL BLK WHT - 415 BLK BRN - - YEL BLU
480 BLK
BLK/RED
BLK WHT YEL BLU
575/600 BLK GRY BLK WHT YEL BLU
Transformer Color Code Tabulation
PRI PRI. XFMR 120V SEC 24V SEC
VOLT. LEAD CLRS. LEAD CLRS. LEAD CLRS.
H1 H2 X1 X2 X1 X2
208 BLK RED BLK WHT YEL BLU
240 BLK ORG BLK WHT YEL BLU
380 BLK VIO BLK WHT YEL BLU
415 BLK YEL BLK WHT - 415 BLK BRN - - YEL BLU
480 BLK
BLK/RED
BLK WHT YEL BLU
575/600 BLK GRY BLK WHT YEL BLU
Transformer Color Code Tabulation
Refer to Name Plate for Input Voltage
3PH
L1 L2
L3
Optional
Disconnect
GND
H1 H2
X1 X2
Switch
C1
Refer to Nameplate
for Transformer
Voltage
T3 T2
Built in or
External
Thermostat
3 PH
Motor
Remove this wire
when using a
thermostat
Elements
M
Manual Reset
High Limit Control
C1
Auxiliary
Contactor
Optional
R
Alarm
C1
Contactor Coil
Factory Wiring
Optional or Customer Wiring
7
OPERATION
Explosion Hazard. Heater should not be operated in
ambient temperature higher than 40°C (104°F) or
in atmospheres corrosive to the heater itself.
1. The X-Series unit heaters use a sealed water-glycol filled heat
exchanger. The electric immersion elements transfer heat energy directly to the fluid generating a fluid/vapor mixture which
releases its heat energy to the finned radiator as it rises and
recondenses back to the bottom reservoir to be reheated. This
cycle will continue as long as fan forced air is available on the
finned structure to remove the heat to the airstream.
2. The finned structure of the heat exchanger must be kept clean
and free of accumulated dust and dirt. The cabinet front panel
is easily removed providing access to the heater core for periodic cleaning.
3. Unit should not be operated with louvers fully closed.
Mechanical stops are incorporated into the design of the cabinet to limit the degree of closure. Do not force the louvers
beyond these stops.
4. If specified, units are supplied with a built in alarm pilot lamp
which will energize if the manual reset control has a been activated. During unit startup, the lamp will flash on momentarily
to verify its operation.
MAINTENANCE AND REPAIR
Explosion/Electric Shock Hazard. Disconnect all
power before opening enclosure covers or servicing heaters. Failure to comply could result in personal injury or property damage.
1. Periodically inspect all electrical connections and terminals to
avoid electrical wiring difficulties. Inspect all wiring for frayed
or worn insulation.
2. Periodically and before each heating season, clean the finned
heat exchanger and fan inlet with compresses air, vacuum, or
water jet. Be sure all electrical covers are tightly closed.
3. If heat output seems to be low, check amperage draw on each
element. Compare measured values to the correct currents as
listed on the unit nameplate.
4. The thermally protected fan motor is permanently lubricated
and sealed. No field servicing is required or should be attempted. Replace only with a factory supplied identical motor.
Failure to do so will void the factory warranty and may expose
the user to risk of ignition of hazardous atmospheres.
5. Check fan blade to be sure that set screws are tight and there
are no cracks or looseness in the blades. Use factory supplied
replacement blade only.
6. Check for any sign of leaking from the heat exchanger. Too lit-
tle fluid will cause the manual high limit to trip.
7. The sealed heat exchanger contains a glycol/water solution of
propylene glycol. Ethylene glycol is supplied for arctic duty
conditions only. Avoid contact with skin and eyes. If ingestion
should occur, seek medical attention immediately. In case of
eyes or skin contact, wash affected areas with large amounts of
water. The MSDS (Material Safety Data Sheet) for these
materials is available upon request.
I. REPLACING THE HEAT EXCHANGER
Burn Hazard. Be sure heat exchanger and fluid has
been allowed to cool to 110°F before proceeding.
1. Detach the cabinet front by removing screws from all sides of
unit and pulling cover forward off cabinet shell. Detach bottom
panel by removing two screws on each side and two screws in
the rear. Remove the electrical control enclosure lid.
Disconnect the heater and high limit wires from the electrical
control enclosure. Loosen electrical conduit union located
between the heater housing and the electrical control enclosure.
Support the lower end of the heat exchanger and loosen the
three hex head bolts which hold it to the sheet metal. Lower the
heat exchanger away from the sheet metal. Reverse the above
procedure when installing a new heat exchanger.
II. RESETTING MANUAL RESET LIMIT CONTROL
Explosion Hazard. Be sure that all enclosure covers
are replaced and tightly closed before re-energizing unit after servicing electrical components. High
limit controls must never be bypassed in control
circuit. The factory must perform the replacement
of the immersion heater or overtemperature
cutout. The heat exchanger seal must not be broken. Consult factory for service.
Maintenance and repair must be performed by qualified personnel only.
MODEL NUMBER DESCRIPTION
X 300 8 1 2 B T
Series Wattage Voltage Phase Control Version Suffix
Explosion Proof 300=3.0kW 8=208Volt 1=1 Phase 2=24Volt T=Thermostat
Heater for 500=5.0kW 4=240Volt 3=3 Phase 1*120Volt L=Pilot Light (Heater On)
Hazardous 750=7.5kW 48=480Volt K=Pilot Light (Heater Tripped)
Locations 1000=10.5kW 6=575Volt S=Selector Switch (Fan Only)
1500=15.0kW D=Disconnect Switch (15 Amp 3PH)
1800=18.0kW D=Disconnect Switch (30 Amp 1PH)
2000=20.0kW D=Disconnect Switch (30 Amp 3PH)
2500=25.0kW D=Disconnect Switch (60 Amp)
3000=30.0kW
3500=35.0kW
!
MAINTENANCE AND REPAIR
The occurrence of the manual reset limit control to trip is an abnormal condition. Care should be taken to determine the exact reason
that the high limit control tripped. Possible problem areas could be
dirty heat exchanger, blocked air inlet or outlet, fan/motor malfunction, too high operating ambient, incorrect operating voltage,
or leaking heat exchanger. In the event that the heat exchanger is
defective, it must be replaced.
1. The manual reset limit control is located in the heating element
hazardous location enclosure on the heat exchanger which is
covered by the sheet metal housing attached to the side of the
unit. To gain access, remove the four sheet metal screws holding the sheet metal cover in place and unthread the cast aluminum enclosure lid. (See Figure 11.) The manual reset limit
control device has a small reset button protruding
from the center of its back housing. Depress this button in to
reset the control. Replace the aluminum enclosure lid and sheet
metal cover.
III. FAN MOTOR AND BLADE
1. The motor is a sealed unit that requires no lubrication. If the
motor is defective, it must be replaced with an original factory
supplied motor. (See renewal parts section.)
2. To replace the motor, proceed as follows:
A. Disconnect the unit from power supply.
B. (Units with motor splice box) Remove 4 bolts and cover of
motor splice box (See Figure 12).
C. (Units without motor splice box) Remove 16 bolts and
cover of main control enclosure.
D. Note wire connections for future reference and disconnect
all wires leading to the motor. All motor wires are permanently marked according to the nameplate on the motor.
E. Remove 4 bolts in motor base holding it to rear cabinet
shelf. See Figure 13.
F. Remove 4 screws holding fan guard to cabinet.
G. Unthread union at motor wiring outlet nipple connection.
Carefully lift the motor, fan blade, and guard off of the cabinet.
H. Note position of fan blade on motor shaft. Loosen the two
set screws to remove the fan blade and key from shaft
motor.
I. Place guard and fan blade on replacement motor shaft in
same locations as original motor. Align key ways in hub
and shaft. Insert key flush with fan hub and tighten the two
hub set screws.
J. Feed motor wires back into conduit and reposition motor
back on unit. Center fan blade in opening and rotate to be
sure that it clears housing and guard.
K. Thread motor nipple connection into conduit union and
tighten (5 threads minimum). Replace bolts in motor base
and reattach fan guard to back of housing in four places.
Recheck blade rotation and tighten all hardware.
L. Trim all motor leads extending out of the conduit to 6
lengths. Strip off 3/8 of insulation at cut ends. Using the
motor nameplate, previous notes, and marked wires, reconnect the motor for the unit voltage rating as indicated on the
heater nameplate. Re-attach the ground wire to the connection inside the enclosure. Replace cover and tighten securely.
M. Check fan rotation by momentarily energizing the unit. Air
must exit at cabinet front. Reverse any 2 leads at contactor
or line supply disconnect to reverse rotation of three phase
motor.
8
Figure 12
Figure 13
Figure 11
Reset
Button
5-3/4"
5-3/4"
MAINTENANCE AND REPAIR
3. Removal of fan blade does not require that the motor wiring be
disturbed. To clean, service or change the fan blade proceed as
follows:
A. Remove the four carriage bolts holding the motor base in
place on the cabinet platform. Mark the platform to reposition at same location.
B. Loosen the four screws on the cabinet back holding the fan
guard in place.
C. Pull the motor to the rear extending the conduit connection
at the electrical enclosure. Fan blade and hub set screws can
now be accessed by tilting the guard rearward at top or bottom back over the motor shell.
IV. ELECTRICAL COMPONENT SERVICING
EXPLOSION/ELECTRIC SHOCK HAZARD. Disconnect
all power before opening enclosure covers or servicing heater. Failure to comply could result in personal injury or property damage.
When provided, the following components are located in the cast
aluminum hazardous location enclosure. Remove cover and retaining bolts to gain access the following items (See Figure 16):
1. CONTROL TRANSFORMER
This item is located in the electrical enclosure. It may be
replaced while in the enclosure. To service or replace remove
the quick connect wires and mark their locations. Remove two
screws which hold the transformer in place. Note transformer
orientation and voltage labels on top. Replace transformer in
the same orientation and connect wires. Replace the cast aluminum cover and bolt down.
2. CONTACTOR
This component can be removed from the base plate while in
the enclosure. Follow the same steps as indicated for the transformer replacement.
3. ALARM PILOT LAMP (OPTIONAL)
To replace the bulb, unscrew the red lens bezel while holding
the lock ring until disengaged. Avoid turning the entire assembly which is held tight to the enclosure with a locking nut on
the inside of the enclosure. It must be re-tightened if loosened
before reuse. Replace the lamp with a 656 type bulb at the correct control voltage for the unit (120V or 24). Secure the lens
cap (5 threads minimum) against the locking ring and tighten
securely before re-energizing unit. Lamp should flash on
momentarily when unit is energized. See renewal parts section
for part number of replacement bulbs.
9
Figure 14
X-Series with Built in Disconnect Switch
(Must use XCMOB Ceiling Mounting Kit)
Figure 15
X-Series with Built in Thermostat
10
RENEWAL PARTS IDENTIFICATION
Figure 16
Figure 17
Electrical Control Voltage 24V 120V
Contactor 072-304551-002 072-304551-008
Transformer 208/240/480 PRI 315-304252-002 315-304252-001
Transformer 575 PRI 315-304252-005 315-304252-003
Aux. Contactor 072-304551-102 072-304551-102
Transformer
Contactor
34
33
35
19
50
51
52
31
32
25
44
26
15
17
16
30
28
27
29
1
50
27
49
8
15
6
62
10
12
9
11
3, 5,
7.5 &10 15 &18 25, 30 & 35
Item# Description
Part No. Part No. Part No.
1 Panel wrapper 207-303891-001 207-303891-002 207-303891-003
6 Panel Bottom 207-303881-001 207-303881-002 207-303881-003
8 Panel Front 207-303883-001 207-303883-002 207-303883-003
9 Louver 182-303884-001 182-303884-002 182-303884-003
10 Washer Shoulder 328-302074-002 328-302074-002 328-302074-002
12 Spring 276-130386-001 276-130386-001 276-130386-001
14 Terminal Box Cover 080-302079-001 080-302079-001 080-302079-001
15 Screw 10-32 248-073662-002 248-073662-002 248-073662-002
16 Fan Blade Consult Factory Consult Factory Consult Factory
17 Fan Guard 134-302063-004 134-302063-005 134-302063-006
25 Enclosure 347-123273-131 347-123273-131 347-123273-131
26 Bolt 3/8-16, 1.5 lg 345-075603-263 345-075603-263 345-075603-263
27 Washer flat 328-075528-085 328-075528-085 328-075528-085
28 Washer lock 328-075571-011 328-075571-011 328-075571-011
29 Hex Nut 3/8-16 200-075473-044 200-075473-044 200-075473-044
30 Plug conduit 1/2" 221-302180-001 221-302180-001 221-302180-001
31 Plug conduit 1" 221-302180-003 221-302180-003 221-302180-003
32 Union conduit 3/4" 354-302165-001 354-302165-001 354-302165-001
33 Union conduit 3/4" 354-302243-001 354-302243-001 354-302243-001
34 Conduit Box Consult factory 069-304115-002 069-304115-002
35 Conduit 3/4" Consult factory Consult factory Consult factory
44 Plug conduit 3/4" 221-302180-002 221-302180-002 221-302180-002
50 Bolt 5/16-18 345-075603-218 345-075603-218 345-075603-218
51 Washer 328-075571-010 328-075571-010 328-075571-010
52 Nut 5/16-18 200-075473-039 200-075473-039 200-075473-039
62 Cover Exp. Proof 080-042350-007 080-042350-007 080-042350-007
75 Conduit 3/4 069-115087-049 069-115087-079 069-115087-093
1/4 HP
Motor Heat Exchanger*
Model Item 19 Item 49
X300812B 193-302087-006 353-304167-001
X300832B 193-302087-007 353-304167-001
X300412B 193-302087-006 353-304167-002
X300432B 193-302087-007 353-304167-002
X3004832B 193-302087-007 353-304167-005
X300632B 193-302087-008 353-304167-006
X500812B 193-302087-006 353-304167-008
X500832B 193-302087-007 353-304167-008
X500412B 193-302087-006 353-304167-009
X500432B 193-302087-007 353-304167-009
X5004832B 193-302087-007 353-304167-012
X500632B 193-302087-008 353-304167-013
X750812B 193-302087-006 353-304168-001
X750832B 193-302087-007 353-304168-001
X750412B 193-302087-006 353-304168-002
X750432B 193-302087-007 353-304168-002
X7504832B 193-302087-007 353-304168-005
X750632B 193-302087-008 353-304168-006
X1000832B 193-302087-007 353-304168-008
X1000412B 193-302087-006 353-304168-009
X1000432B 193-302087-007 353-304168-009
X10004832B 193-302087-007 353-304168-012
X1000632B 193-302087-008 353-304168-013
X1500832B 193-302087-007 353-304169-001
X1500432B 193-302087-007 353-304169-002
X15004832B 193-302087-007 353-304169-005
X1500632B 193-302087-008 353-304169-006
X1800432B 193-302087-007 353-304169-008
X20004832B 193-302087-007 353-304169-012
X2000632B 193-302087-008 353-304169-013
1/2 HP Motors
X25004832B 193-302087-009 353-304170-003
X2500632B 193-302087-010 353-304170-004
X30004832B 193-302087-009 353-304170-008
X3000632B 193-302087-010 353-304170-009
X35004832B 193-302087-009 353-304170-012
X3500632B 193-302087-010 353-304170-013
Common Parts
Motor, Element and Heat Exchanger Parts
Shown in Figure 17
Optional Equipment Parts
Description Part Number
Thermostat 300-113075-003
15 Amp Disconnect - 3PH 104-304328-003
30 Amp Disconnect - 1PH 104-304328-004
30 Amp Disconnect - 3PH 104-304328-001
60 Amp Disconnect 104-304328-002
Pilot Light Assy 24V 213-121103-017
Pilot Light Assy 120V 213-121103-018
Pilot Lamp 24V 172-052561-004
Pilot Lamp 120V 172-052561-003
* For arctic duty conditions, heat exchanger with ethylene
glycol are required. Consult factory.
Mounting Kit Adapter
3 through 10 027-302361-001
15 through 20 027-302361-002
25 through 35 027-302361-003
The factory must perform the
replacement of the immersion heater
or overtemperature cutout. The heat
exchanger seal must not be broken.
Consult factory for service.
RENEWAL PARTS IDENTIFICATION
Rev. 2
TA - R2 - EF
Litho in U.S.A.
All products manufactured by Marley Electric Heating are warranted against defects in workmanship and materials for one year from date of installation. This warranty does not apply to damage from accident, misuse, or
alteration; nor where the connected voltage is more than 5% above the nameplate voltage; nor to equipment
improperly installed or wired or maintained in violation of the products installation instructions. All claims for
warranty work must be accompanied by proof of the date of installation.
The customer shall be responsible for all costs incurred in the removal or reinstallation of products, including
labor costs, and shipping costs incurred to return products to Marley Electric Heating Service Center. Within the
limitations of this warranty, inoperative units should be returned to the nearest Marley authorized service center or the Marley Electric Heating Service Center, and we will repair or replace, at our option, at no charge to
you with return freight paid by Marley. It is agreed that such repair or replacement is the exclusive remedy available from Marley Electric Heating.
THE ABOVE WARRANTIES ARE IN LIEU OF ALL OTHER WARRANTIES EXPRESSED OR IMPLIED. AND ALL
IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE WHICH EXCEED
THE AFORESAID EXPRESSED WARRANTIES ARE HEREBY DISCLAIMED AND EXCLUDED FROM THIS AGREEMENT. MARLEY ELECTRIC HEATING SHALL NOT BE LIABLE FOR CONSEQUENTIAL DAMAGES ARISING WITH
RESPECT TO THE PRODUCT, WHETHER BASED UPON NEGLIGENCE, TORT, STRICT LIABILITY, OR CONTRACT.
Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above exclusion or limitation may not apply to you. This warranty gives you specific legal rights, and you may also have
other rights, which vary, from state to state.
For the address of your nearest authorized service center, contact Marley Electric Heating in Bennettsville, SC,
at 1-800-642-4328. Merchandise returned to the factory must be accompanied by a return authorization and
service identification tag, both available from Marley Electric Heating. When requesting return authorization,
include all catalog numbers shown on the products.
LIMITED WARRANTY
470 Beauty Spot Road, E
Bennettsville, SC 29550 USA
PPD031
5200-2474-000
How to order repair parts:
In order to obtain any needed repair or replacement parts,
warranty service or technical information, please contact
the Marley Electric Heating Service Center toll-free by
calling 1-800-642-HEAT.
When ordering replacement parts, always give the information listed as follows:
1. The Part Number
2. The Model Number
3. The Part Description
4. Date of Manufacture
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