Congratulations! Thank you for purchasing this new air curtain manufactured by M arley Engineered Products. You have made
a wise investment selecting the highest quality product in the industry.Please carefully read the installation and
maintenance instructions shown in this m anual. You should enjoy years of efficient serv ice with this product from Marley
Engineered Products... the industry’s leader in design, m anufacturing, quality and service.
... The Employees of Marley Engineered Products
WARNING
Read Carefully - These instructions are written to help you
prevent difficulties that might arise during installation of the
unit. Studying the instructions first may save you considerable time and money later. Observe the following procedures, and cut your installation time to a minimum.
CAUTION - TO REDUCE RISK OF FIRE AND ELECTRIC
SHOCK OBSERVE THE FOLLOWING:
1. Disconnect all power coming to the unit at main service panel
before wiring or servicing. Lock service panel to prevent power
from being switched on accidentally.
NOTE: Do not depend upon a thermostat or other switch as the sole
means of disconnecting power when installing or servicing the unit.
Always disconnect power at the main service panel as described
above.
2. All wiring should be done by a qualified electrician, using copper
wire only and in accordance with the National Electrical Code
(NEC), all applicable code and ordinances, including fire rated
construction, and all sections of this manual. Any variance voids
the warranty and may create unsafe conditions.
3. To prevent the risk of electric shock, the unit must be properly
grounded. This should be accomplished by connecting a bonding conductor between the disconnecting means and the
grounding lug provided in the Main Control Box of the unit. Each
cabinet wiring compartment is provided with grounding lugs for
connecting bonding conductors between each cabinet and the
Main Control Box. To ensure a proper ground, the grounding
means must be tested by a qualified electrician.
4. Verify the power supply voltage coming to unit matches the ratings printed on the heater nameplate before energizing.
5. This unit can be hot when in use. To avoid burns, do not let bare
skin touch hot surfaces.
6. Do not insert or allow foreign objects to enter any ventilation or
exhaust opening as this may cause an electric shock, fire or
damage to the unit.
7. Do not block air intakes or exhaust in any manner. Keep combustible materials, such as crates, drapes, etc., away from air
curtain.
8. This unit has hot and arcing or sparking parts inside. Do not use
it in areas where gasoline, paint or flammable liquids are used
or stored.
9. Use this unit only as described in this manual. Any other use
not recommended by the manufacturer may cause fire, electric
shock, or injury to persons. If you have questions contact the
manufacturer.
10. This unit is not approved for use in corrosive atmospheres such
as marine, green house or chemical storage areas.
!
READ AND SAVE THESE INSTRUCTIONS
1
Environmental Series Specifications and Performance
THIS HEATED AIR CURTAIN AND ITS SUB-ASSEMBLIES AND
CONTROLS SHOULD BE INSTALLED BY QUALIFIED PERSONNEL, USING COPPER WIRES AND IN ACCORDANCE
WITH THE NATIONAL ELECTRICAL CODE (NEC) AND ALL
APPLICABLE LOCAL CODES AND ORDINANCES.
NOTE: A MAIN DISCONNECT OR CIRCUIT BREAKER IS
REQUIRED AHEAD OF THE MAIN PANEL OF THIS HEATED
AIR CURTAIN.
!
WARNING
ALWAYS DISCONNECT POWER AT THE MAIN DISCONNECT
OR CIRCUIT BREAKER BEFORE INSTALLING OR SERVICING THIS HEATED AIR CURTAIN. IF THE POWER DISCONNECT IS OUT OF SIGHT OR IS LOCATED GREATER THAN
50 FEET FROM THE MAIN PANEL OF THIS HEATED AIR
CURTAIN, LOCK THE MAIN DISCONNECT IN THE OPEN
POSITION AND TAG IT TO PREVENT UNEXPECTED APPLICATION OF POWER. FAILURE TO DO SO COULD RESULT
IN FATAL ELECTRICAL SHOCK.
!
When facing the inlet grille of the unit, the main control box is
attached on the right side of the combination. A maximum of three
supplementary 60 amp rated circuit breakers (or 60A load fuses)
will be provided for units with full load rating greater than 48 amps.
Field control terminal blocks are also provided with the Main
Control box. A class 2 certified, 24V secondary, 75 VA control
transformer is provided. Class 2 wiring may be used for controls
but it is recommended to use Class 1 wiring for controls since
these are usually located in a commercial-industrial environment.
The load on the thermostat will always be one small relay (4VA) for
heat and another relay for the fan circuit whether the unit is a single, a double or a triple cabinet installation. Any standard low voltage (24V) heating thermostat may be used.
On the Main Control Panel are three indicator lights. These lights
serve the following functions:
Top Light - Power is on to the unit.
Middle Light - The heating elements are on in the unit.
Bottom Light - The fan is on in the unit.
If the “HEAT ON” light is lit at the Main Control Box, the indicator
light at each cabinet control compartment should also be lit. The
cabinet with an unlit light in this instance will need investigation.
Either the bulb is burned out or the automatic reset protective
device in this cabinet has functioned and taken the heating contactor out of circuit. The airflow should also be checked on this
cabinet. The air passageways may be blocked or the blower
wheel is loose or turning in the wrong direction.
!
WARNING
TO REDUCE THE RISK OF FIRE OR ELECTRIC SHOCK, DO
NOT USE THIS AIR CURTAIN WITH ANY SOLID STATE
SPEED CONTROL DEVICE.
GENERAL INFORMATION
Air curtains produce a wall of continuously flowing air that acts as
a thermal barrier against outside air and provides protection
against insects, dust, odor, fumes and other contaminants. Air curtains maintain interior conditioned temperature by preventing heated or cooled air from escaping through open doorways. Heated air
curtains are engineered to treat incoming cold air at customers’
entrance areas. Used over front door entrances, heated air curtains supplement existing heat to prevent infiltration of colder outside air. Heated units are not recommended for areas subject to
high winds.
The heated air curtains covered by this Installation & Maintenance
Instructions are permanently installed units intended for permanent
connection to a single electrical supply source and are intended to
be located over doorways at least 7 ft. above the floor. The units
may be installed with zero minimum clearances from combustibles
on three sides of the unit and the minimum clearance from the
adjacent wall to the hinged door of the main control box is 16 inches.
Each cabinet employs a dual shaft motor, driving two blower type
air circulators causing air flow over a heater assembly. The heater
assembly consists of two sections, one section per blower. The
heater assembly is controlled by contactors with 24 volt AC low
voltage coils. A replaceable thermal cut-off or one shot protective
device is provided on each leg of each assembly. Each section is
provided with an automatic reset overheat protective device. In
case of overheating, the automatic resets will shut off only the heat
contactor for the heater assembly in the cabinet associated with it
and not the fan contactor and thus airflow should continue. Each
cabinet in a multiple cabinet installation are independent of each
other as far as the operation of the auto resets are concerned.
Each cabinet will have its own control compartment with a heating
contactor with an indicator light and a fan contactor and the
required control terminals for interconnection.
!
WARNING
DURING INITIAL POWER UP OF HEATED AIR CURTAINS,
HINGED CONTROL DOOR MUST BE IN CLOSED POSITION
FOR CORRECT OPERATINO OF THE PRESSURE
DIFFERENTIAL SWITCH. ENERGIZING UNIT WITH DOOR
OPEN MAY CAUSE PERMANENT DAMAGE TO HEATING
ELEMENTS. SEE DETAILS BELOW.
Initial Start Up - Checking For Correct Fan Motor Rotation:
On all three phase units, it is essential for the units to be checked
for correct fan rotatino since it is always possible the motor could
be rotating backwards. Before energizing the units, make sure
units are fully assembled, all wiring is correct and cabinet doors
are closed. Energize units and observe air flow from exhaust. If
correct, the discharge airflow will be strond and the heater elements will come on in a short time to provide heaterd air. All three
indicator lights will be on when the heater and fan are on.
If motor rotation is backwards, interchange any two wires to the
motor and check to see that the motor rotation is correct.
When Removing Blower Assembly From Cabinet(s):
If it becomes necessary to remove the blower assembly from the
cabinets, care must be given to assure the sensing tube for the
pressure differential switch is reassembled correctly and in the
poper locations.
CAUTION
INCORRECT INSTALLATION OF THESE TUBES WILL RESULT
IN THE UNITS NOT OPERATING PROPERLY AND COULD
CAUSE PERMANENT DAMAGE TO UNITS
The sensing tube is provided with an in-line quick connector
located near the blower assembly so the tube can be easily disconnected and reconnected. This is the only portion of the tube
that should be disturbed during this process. To separate, hold
the body of the connector and push the release ring towards the
center of the connector body and then pull the tube from the connector. To reconnect, push the tube into the connector unitil it is
secured in place.
!
3
Important Note: The portion of the sensing tube that attaches to
the blower has an opening that must face the blower and be positioned near the center of the blower inlet. This should not be
removed or disturbed during the romoval and reinstallation of the
blower assembly into the cabinet. After reasembly, check to make
sure this sensing tube has not been damaged or dislodged. In the
control compartment, the sensing tube attaches to the “LOW” port
on the pressure differential switch.
Sensing tube location
Quick connector
4. Unscrew six (6) knurled nuts and remove air intake grille. (See
Figure 3)
5. Carefully disconnect motor electric cord from socket and plug
assembly and remove two wing nuts on blower base. (See
Figure 4)
6. Carefully disconnect pressure switch hose quick connector at
blower by holding body of connector and pushing the release
ring towards the center of connector while pulling the hose to
disconnect.
7. To remove motor blower assembly, lift from rear of motor housing to prevent damage and misalignment to shaft and blower
wheels. Once the motor/blower assembly is removed, the heater
assembly will be accessed.
NOTE: After unpacking unit, inspect carefully for any damage that
may have occurred during transit. Check for loose, missing or damaged parts. The hinged cabinet wiring compartment cover should
also be opened to inspect the components and wiring inside.
8. Make sure the open coil elements do not touch any metal part
and all the porcelains holding the elements are not broken and
are in their proper place.
Figure 3: Sensing Tube Location
When powering the unit for the first time, always check the wiring
for correctness and tightness, make sure the power supply
matches the nameplate rating of the unit, make sure the sensing
tubes of each PD switch are in the proper position and location
and all the cabinet compartment covers are closed. It is also recommended that the front grille covers should be in place. This will
make sure the pressure switch will sense enough vacuum and
turn on heater.
Figure 3
UNPACKING
For Single Cabinet Units: 36”, 42”, 48” and 60”
1. With packaged unit on the floor, carton arrows should point
upward.
2. Carefully remove staples from top of carton and fold back sides.
3. Carefully remove cabinet from carton by lifting out unit using finger holes in styrofoam side inset and place on work surface.
CAUTION: Do not attempt to lift this air curtain by its louver or
damage may result.
!
WARNING
MAKE SURE NO COMBUSTIBLE MATERIAL NOR ANY
OTHER FOREIGN MATERIAL FALLS ON THIS HEATING
ELEMENT CAVITY WHILE IT IS EXPOSED WITH THE
MOTOR/ BLOWER ASSEMBLY OUT OF THE CABINET
For 2 Cabinet Units: 72”, 84” and 96” See Figure 5, Page 5
1. With packaged units on the floor, carton arrows should point
upward. Cartons are marked A & B.
2.
Follow Steps 2 through 8 for Single Cabinet Units.
NOTE: Cabinet A (left), Cabinet B (right). Carton labeled
Cabinet B will contain the Main Control Box and all harness
wires and parts bag to interconnect the two cabinets.
For 3 Cabinet Units: 108”, 120”, 132” and 144”
See Figure 6, Page 6
1. With packaged units on the floor, carton arrows should point
upward. Cartons are marked A, B and C.
2.
Follow Steps 2 through 8 for Single Cabinet Units.
NOTE: CabinetA (left), Cabinet B (center), Cabinet C (right).
Carton labeled Cabinet C will contain the Main Control Box
and harness wires and parts bag to interconnect the three
cabinets. Cabinet B may also have harness wires to interconnect to Cabinet A.
INSTALLATION
For Single Cabinet Units:
CAUTION
THE HARDWAREAND THE SUPPORTING STRUCTURE MUST
BE CAPABLE OF SUPPORTING A MINIMUM 150 LB LOAD.
!
4
Figure 4
NOTE:All installation should be done to meet local building codes.
1. Using template provided, determine mounting location.
2. Drill holes and attach mounting hardware (not included).
3. Mount cabinet on wall and securely tighten hardware.
4. Replace motor/blower assembly in cabinet. Pass pres-
sure switch hose through proper hole on blower base.
Reconnect motor electric cord plug assembly.
5. Attach pressure switch hose to quick connector at right
blower housing.
6. Secure two wing nuts on blower base.
7. Replace intake grille with louvers facing down and fasten
knurled nuts.
Field Power Wiring: Refer to Wiring Diagram and
Nameplate.
!
WARNING
ALL HEATED AIR CURTAINS SHOULD BE INSTALLED BY
QUALIFIED PERSONNEL.
1. Before wiring be sure that available power supply, voltage,
phase and frequency corresponds to that specified on unit rating plate. In addition, make certain that service capacity is sufficient to handle load imposed by the heated air curtain.
2. Install all wiring, protection and grounding in accordance with
the National Electrical Code (NEC) and all local requirements.
3. Run proper size copper power supply conductors from the field
power supply disconnecting means (supplied by others) with
insulation rated 75 degrees C minimum (167º F) to the power
supply blocks provided at the Main Control Box of the air curtain. This field supplied disconnecting means shall be provided
to disconnect the heater, motor controller(s) and any supplementary overcurrent protective devices from all ungrounded
conductors. This disconnecting means shall be within sight of
the heater, motor controller(s) or supplementary protective
devices. If it is not within sight or is located greater than 50
feet, disconnecting means shall be capable of being locked in
the open position.
4. The heater control box must have an unbroken electrical
ground from its Main Control Box to its field supplied disconnecting means to minimize personal injury in case an electrical
fault should occur.
5. Always refer to nameplate data and wiring diagram located on
the inside of the hinged cover of the main control box for
important information and other data before proceeding with
wiring of the unit.
!
WARNING
THE MOTORS OF THIS HEATED AIR CURTAIN HAVE AN
INTERNAL SELF RESETTING THERMAL OVERLOAD PROTECTOR. ALWAYS DISCONNECT FROM POWER SUPPLY
BEFORE SERVICING.
NOTE: This heated air curtain is equipped with a step-down
transformer 24V control circuit. Any standard 24V heating thermostat with or without fan control may be used. Door switches
may be used to control the operation of the unit. A door switch
may be connected to control the operation of the fan only or it
can be connected in parallel with the heating thermostat to call
for fan and heat every time the door is opened. The thermostat
may call for fan and heat even when door is closed. The step
down transformer is a 75 VA approved Class 2 transformer and a
control knockout is provided with the control terminal blocks
spaced away from power wire to allow Class 2 wiring for controls
but it is recommended to use Class 1 wiring, especially to door
switches to protect it from physical damage in an industrial or
commercial environment.
6. Replace hinged cover of the main control box.
7. Unit is ready for operation.
8. Restore power to the unit. Call for heat through the thermostat
or through the door switch if supplied. Unit should run. Check
for correct air flow.
9. Inspect unit for excessive vibration during operation. If exces-
sive vibration is noticeable, disconnect power supply. Inspect
mounting installation and refer to “Trouble Shooting Chart”,
page 7 for probable cause.
Field Control Wiring: Refer to Wiring Diagram, pages
8-10.
FOR INSTALLATION OF MULTIPLE CABINET AIR
CURTAINS
For 2 Cabinet Units: 72”, 84” and 96” See Figure 5
CAUTION
THE HARDWAREAND THE SUPPORTING STRUCTURE MUST
BE CAPABLE OF SUPPORTING A MINIMUM 300 LB LOAD.
NOTE: All installation should be done to meet local building codes.
1. Using template provided, determine mounting location
for Cabinet A (left side), left of centerline.
2. Drill holes and attach mounting hardware (not included)
for Cabinet A.
3. Mount Cabinet A on wall and securely tighten hardware.
4. Repeat steps 1,2 and 3 for mounting Cabinet B (right
side), right of centerline.
5. Secure Cabinet A to Cabinet B using parts provided in
installation kit. After alignment of cabinets is completed, carefully secure all assembly mounting hardware.
6. Install motor/blower assembly in Cabinet A. Pass pressure switch hose through proper hole on blower base.
Attach hose to right blower. Secure two wing nuts on
blower base. Reconnect motor (A) electric cord plug
assembly.
7. Install motor/blower assembly (B) in Cabinet B.
pressure switch hose through proper hole on blower base.
Attach hose to right blower. Secure two wing nuts on blower
base. Reconnect motor (B) electric cord plug assembly.
8.Replace intake grilles with louvers facing down and refasten
knurled nuts.
9.Refer to “Field Power Wiring” and “Field Control Wiring” sections for single cabinet installation in this manual. All
instructions and safety warnings and notes also apply to
electrical connections of multiple cabinets. Additional steps
are necessary only for harness connections of Cabinet A to
Cabinet B and/or to the Main Control Box.
10. Refer to wiring diagram on the inside of the hinged cover of
the Main Control Box and to applicable wiring diagrams in this
manual. Harness wires are provided with the right ends of
the harness wires already connected to the unit and the
installer has to connect the left ends of the harness wires to
the correct terminal points as shown in the diagram. The
Cabinet wiring compartment covers will have to be opened.
These covers are also hinged to the cabinets. Route and
locate wiring and wire strap the wires as shown in Figure 9,
page 7 and allow for the movement of the wires as the covers
are opened and closed.
11. Replace all hinged covers.
12. Unit is ready for operation.
13. Restore power to the unit. Call for heat through the thermostat or through the door switch if supplied. Unit should run.
Check for correct air flow.
14. Inspect unit for excessive vibration during operation. If
excessive vibration is noticeable, disconnect power supply.
Inspect mounting installation and refer to “Trouble Shooting
Chart”, page 7 for probable cause.
Cabinet A
Figure 5
Cabinet B
!
Pass
5
For 3 Cabinet Units: 108”, 120”, 132” and 144” See Figure 6
CAUTION
THE HARDWAREAND THE SUPPORTING STRUCTURE MUST
BE CAPABLE OF SUPPORTING A MINIMUM 500 LB LOAD.
NOTE: All installation should be done to meet local building codes.
1.Determine mounting location of center cabinet (See Figure 6).
2.Using template provided, determine mounting location for
Cabinet A (left side), left of center cabinet.
3.Drill holes and attach mounting hardware (not included) for
Cabinet A.
4.Mount Cabinet A on wall and securely tighten hardware.
5.Repeat steps 1, 2, 3 and 4 for mounting Cabinet B (center).
6.Repeat steps 1, 2, 3 and 4 for mounting Cabinet C (right),
right of center cabinet.
7.Secure Cabinet A to Cabinet B to Cabinet C using parts provided in installation kit. After alignment of cabinets is completed, carefully secure all assembly mounting hardware.
8.Install motor/blower assembly (A) in Cabinet A. Pass pressure switch hose through proper hole on blower base.
Attach hose to right blower. Secure two wing nuts on blower
base. Reconnect motor (A) electric cord plug assembly.
9.Install motor/blower assembly (B) in Cabinet B. Pass pressure switch hose through proper hole on blower base.
Attach hose to right blower. Secure two wing nuts on blower
base. Reconnect motor (B) electric cord plug assembly.
10. Install motor/blower assembly (C) in Cabinet C. Pass pressure switch hose through proper hole on blower base.
Attach hose to right blower. Secure two wing nuts on blower
base. Reconnect motor (C) electric cord plug assembly.
11. Replace intake grilles with louvers facing down and fasten
knurled nuts.
12. Refer to “Field Power Wiring” and “Field Control Wiring”
sections, page 5 for single cabinet installation in this manual.
All instruction and safety warning and notes also apply to
electrical connections of multiple cabinets. Additional steps
are necessary only for harness connection of Cabinet A to
Cabinet B and Cabinet B to Cabinet C and/or to the Main
control Box.
13. Refer to wiring diagram on the inside of the hinged cover of
the Main control Box and to applicable wiring diagrams in
this manual. Harness wires are provided with the right ends
of the harness wires already connected to the unit and the
installer has to connect the left ends of the harness wires to
the correct terminal points as shown in the diagram. The
cabinet wiring compartment covers will have to be opened.
These covers are also hinged to the cabinets. Route and
locate wiring and wire strap the wires as shown in
Figure 9 and allow for the movement of the wires as the
hinged covers are opened and closed.
14. Replace all hinged covers.
15. Unit is ready for operation.
16. Restore power to the unit. Call for heat through the thermostat or through the door switch if supplied. Unit should run.
Check for correct air flow.
17. Inspect unit for excessive vibration during operation. If
excessive vibration is noticeable, disconnect power supply.
Inspect mounting installation and refer to “Trouble Shooting
Chart” page 7 for probable cause.
!
OPERATION
1.After power has been connected to unit, unit is ready to
respond to its control devices such as the thermostat or door
switches.
2.Air direction at outlet can be controlled by adjustable vanes
at the nozzle which compensates for possible draft conditions.
NOTE: Air direction settings shown in Figures 7 & 8.
NOTE: Cold air will try to escape near top of doorway. Air flow
can be controlled by direction of nozzle louvers.
NOTE: Each unit is supplied with an air flow probing switch which
is located in each cabinet compartment and this is supplied with a
hose located in the suction side of the blower. A blower turning in
the wrong direction may be prevented from turning the heat on by
this switch.
Figure 7 - Desired air flow
adjustment for temperature
and humidity control.
Figure 8 - Desired air flow
adjustment for insect and
dust control.
MAINTENANCE
!
WARNING
ALL ELECTRICAL POWER MUST BE DISCONNECTED
WHEN INSTALLING OR SERVICING THIS EQUIPMENT.
MORE THAN ONE DISCONNECT SWITCH MAY BE
REQUIRED TO REMOVE POWER FROM THE UNIT.
NOTE: Ball bearings are permanently lubricated and require no
further lubrication.
Cleaning:
1.The air curtain cabinet(s) may be wiped off with a damp
cloth. Do not allow motor to get wet. Do not use solvents or
harsh detergents.
NOTE: Keep air intake louvers clear of dirt and dust accumulation which could affect performance.
2.Check blower wheels for accumulated dirt twice a year and
clean. If disassembly is required, see “General Servicing”
section.
6
Cabinet A
Figure 6
Cabinet B
Cabinet C
GENERAL SERVICING
!
WARNING
IF SERVICE IS REQUIRED, IT SHOULD BE DONE BY
QUALIFIED PERSONS ONLY.
ALWAYS DISCONNECT POWER SUPPLY BEFORE SERVICING
1.To remove motor/blower assembly, repeat steps 4, 5, 6 and 7
in “Unpacking” section.
2.Place motor/blower assembly on workbench.
3.To replace blower wheel, remove the three slotted hex head
screws on outer blower ring assembly (See Figure 10,
Replacement Parts Illustration). The wheel is held onto shaft
by two hex head screws.
4.To remove motor:
a. Remove blower wheels. (See Step 3 above).
b. Remove blower scroll (six hex head screws).
c. Unscrew and remove motor mounts.
6.To replace heater assembly: Do the reverse of Step 5 above.
NOTE: To re-assemble, repeat steps 4, 5 and 6 in installation
section for single cabinet units.
7.Replace motor/blower assembly.
IMPORTANT
NOTE POSITION OF WHEELS TO PREVENT RUBBING WHEN
REPLACED.
5.To remove heater assembly:
a. Remove blower wheels. (See Step 3 above).
b. Remove heater assembly (two screws). Disconnect two
yellow wires and blue, black and red wires from heating contactor. Pass wires through bushing as you pull out the
heater assembly.
!
Figure 9 - Main control box cover & cabinet
compartment cover shown open and with air
intake grille removed.
TROUBLE SHOOTING CHART
SymptomPossible CauseCorrective Action
Fan inoperative1. Blown fuse or open circuit breaker.1. Replace fuse or reset circuit breaker
2. Electricity turned off.2. Contact local power company.
3. Loose motor cord connection.3. Re-check all connections.
4. Thermostat off/defective4. Call for fan/Replace.
5. Defective fan relay/contactor.5. Replace.
6. Defective fan relay/contactor.6. Replace.
7. Defective capacitor (1 phase unit only)7. Replace.
8. Defective motor.8. Replace.
9. Wrong wiring.9. Correct wiring.
Excessive noise1. Wheel rubbing on housing.1. Center wheel.
2. Motor base/blower loose.2. Tighten mounting bolts.
3. Defective motor bearings.3. Replace motor.
Insufficient air flow1. Improper voltage.1. Reconnect proper voltage or exchange unit
with proper voltage rating.
2. Outlet louvers closed.2. Open louvers
3. Intakes obstructed.3. Remove any obstruction.
4. Dirty blower wheels.4. Clean.
5. Motor in reverse rotation.5. Interchange red & black power leads.
Fan cuts out on thermal1. Low voltage.1. Check voltage/Use correct wire size.
overload (self-resets)2. Obstruction to blower wheel.2. Remove obstruction.
No heat1. Fuse link open.1. Replace w/ G5AM0400117C
2. Heater element broken.2. Replace w/ proper Ga and watts.
3. Control transformer open3. Check wiring /Reset control breaker
4. Auto reset functioned*4. Wait to reset/check for insufficient airflow.
*Heat indicator light On (Main Panel)
BUT heat indicator light OFF (Cabinet)
4a. Auto reset functioned possibly due4a. Remove cause of overheat/wait to reset.
to overheating.
4b. Air flow switch not closing its4b. Check hose/switch/wiring & check for
normally open contact.insufficient air flow.
5. Heat Indicator light OFF (Main Panel)5. Adjust/check thermostat.
thermostat not calling for heat.
7
*
SEE
CHART
PLUG/SOCKET
CONNECTOR
K
W LOAD PER UNIT:
480
1616
1212
88
208
11.2511.25
99
66
240
1515
1212
88
VOLTS
1/2 HP3/4 HP
5
075
M
OTOR CODE
R
L
1L2L3
G
32
1
PLPLPL
R1 R1 R2
FU
T
G
MAIN PANEL
G
H H F F C C
FROM MOTOR
YEL
YEL
A1
A2
NO
C
FROM HEATER
B
LK
YEL
BLU
FR1HR1
T
1
FR1
HR1
4
PL
T
2
PDS1
PWB1
CABINET COMPONENTS PANEL
G
WH F C
PWB1
LEGEND
A1, A2..............AUTOMATIC RESET PROTECTION
R1....................HEATINGRELAY
R
2....................FAN RELAY
HR1 .................HEATINGCONTACTOR
FR1..................FAN CONTACTOR
T
......................CONTROL TRANSFORMER
FU....................CONTROL FUSE
PL1, PL4..........PILOT LIGHT, HEATON
PL2..................PILOT LIGHT, POWER ON
PL3..................PILOT LIGHT, FAN ON
G......................GROUND LUG
L1L2L3 ............POWER TERMINAL BLOCKS
RGWHFC ........CONTROL TERMINAL BLOCKS
HHFFCC..........CONTROL TERMINAL BLOCKS
PWB1 ..............POWER WIRE BUNDLE (MAIN TO UNIT 1)
CWB1..............CONTROL WIRE BUNDLE (MAIN TO UNIT 1)
For Replacement Parts please call for assistance 1-800-642-4328.
Please have the Configuration ID number for the specific unit. The
Configuration ID (example- CFID: XXXXXXXXXX) is a ten digit
number found on the nameplate in the upper right just below the
date code . (Refer to sample nameplate at right)
11
All products manufactured by Marley Engineered Products are warranted against defects in workmanship and materials for eighteen months from date of installation. This
LIMITED WARRANTY
warranty does not apply to damage from accident, misuse, or alteration; nor where the connected voltage is more than 5% above the nameplate voltage; nor to equipment
improperly installed or wired or maintained in violation of the product’s installation instructions. All claims for warranty work must be accompanied by proof of the date of
installation.
The customer shall be responsible for all costs incurred in the removal or reinstallation of products, including labor costs, and shipping costs incurred to return products to
Marley Engineered Products Service Center.Within the limitations of this warranty, inoperative units should be returned to the nearest Marley authorized service center or
the Marley Engineered Products Service Center, and we will repair or replace, at our option, at no charge to you with return freight paid by Marley. It is agreed that such
repair or replacement is the exclusive remedy available from Marley Engineered Products.
THE ABOVE WARRANTIES ARE IN LIEU OF ALL OTHER WARRANTIES EXPRESSED OR IMPLIED, AND ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND
FITNESS FOR A PARTICULAR PURPOSE WHICH EXCEED THE AFORESAID EXPRESSED WARRANTIES ARE HEREBY DISCLAIMED AND EXCLUDED FROM THIS
AGREEMENT. MARLEY ENGINEERED PRODUCTS SHALL NOT BE LIABLE FOR CONSEQUENTIAL DAMAGES ARISING WITH RESPECT TO THE PRODUCT,
WHETHER BASED UPON NEGLIGENCE, TORT, STRICT LIABILITY, OR CONTRACT.
Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above exclusion or limitation may not apply to you. This warranty gives
you specific legal rights, and you may also have other rights which vary from state to state.
For the address of your nearest authorized service center, contact Marley Engineered Products in Bennettsville, SC, at 1-800-642-4328. Merchandise returned to the factory must be accompanied by a return authorization and service identification tag, both available from Marley Engineered Products. When requesting return authorization,
include all catalog numbers shown on the products.
HOW TO OBTAIN WARRANTY SERVICE AND
WARRANTY PARTS PLUS GENERAL INFORMATION
1. Warranty Service or Parts1-800-642-4328
2. Purchase Replacement Parts1-800-654-3545
3. General Product Informationwww.marleymep.com
Note: When obtaining service always have the following:
1. Model number of the product
2. Date of manufacture
3. Part number or description
Part No. 5200-2644-002
ECR 38002
2/09
12
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