Congratulations! Thank you for purchasing this new heater manufactured by Marley Engineered Products.
You have made a wise investment selecting the highest quality product in the heating industry. Please carefully read and follow the installation and maintenance directions shown in this manual. You should enjoy
years of efficient heating comfort with this product from Marley Engineered Products... the industry’s leader
in design, manufacturing, quality and service.
... The Employees of
Marley Engineered Products
!
Read carefully - These instructions are written to help
you prevent difficulties that might arise during installation
of heaters. Studying the instructions first may save you
considerable time and money later. Observe the
following procedures and cut your installation time to a
minimum.
TO REDUCE RISK OF FIRE AND ELECTRIC SHOCK:
1. Disconnect all power coming to the heater at main
service panel before wiring or servicing.
Note: More than one disconnect may be required.
2. All wiring must be in accordance with national and
local electric codes and the heater must be
grounded.
3. Verify the power supply voltage coming to heater
matches the ratings printed on the heater nameplate
before energizing.
4. This heater is hot when in use. To avoid burns, do
not let bare skin touch hot surfaces.
5. Do not insert or allow foreign objects to enter any
ventilation or exhaust opening as this may cause
WARNING
electric shock, fire, or damage to heater.
6. Do not block air intakes or exhaust in any manner.
Keep combustible materials at least 24” (610 mm)
away from heater. Keep drapes at least 6” (153 mm)
above top of front discharge grille. Do not use
drapes above top discharge units. Do not install
behind doors, furniture, towel rack, or boxes.
7. A heater has hot and arcing (sparking) parts inside.
Do not use in areas where gasoline, paint, or
flammable liquids are used or stored.
8. Use this heater only as described in this manual. Any
other use not recommended by the manufacturer
may cause fire, electric shock, or injury.
9. This heater is not approved for use in corrosive
atmospheres such as marine, green house, or
chemical storage areas.
10. FOR DUCT CONNECTED HEATERS, Do not
exceed 0.2” wg. external static pressure and do not
mount heater on end panels.
11. Do not use OPTIONAL 0-100% OUTSIDE AIRDAMPER with bottom air inlet.
SAVE THESE INSTRUCTION SHEETS
1
Specifications
HEATING
CAPACITY
eries
K
2
3
4
5
6
7
8
4
6
8
1
12
14
16
6
8
10
1
14
1
6
9
1
15
1
21
24
8
12
16
20
24
28
32
6,826
10,239
13,652
7,065
1
20,478
23,891
27,304
13,652
20,478
27,304
4,130
3
0
40,956
47,785
54,608
20,478
27,304
34,103
0,956
4
2
47,782
4,608
5
6
20,478
30,717
0,956
4
2
51,195
1,434
6
8
71,673
81,912
27,304
40,956
54,608
68,260
81,912
95,564
109,216
TU/hr
B
W
† - CIRCUIT BREAKERS or FUSED DISCONNECT required
* - Value shown for HIGH SPEED on two speed units
S
9
945
9
968
978
Cabinet
ength
L
in)
(
35
58
5
3
45
8
5
68
78
FM*
C
50
2
500
50
7
750
1,000
1
6
208
ph
0 Hz
10
15
20
5
2
30
34
39
20
30
40
8
4
59†
68†
78†
30
40
48
9†
5
68†
8†
7
31
45
0
6
74
8
8
n/a
n/a
41
60†
79†
n/a
n/a
n/a
n/a
208
3
0 Hz
6
5
60†
69†
58†
69†
80†
91†
ph
12
1
17
20
23
12
18
23
2
34
40
46
18
23
29
3
40
4
19
27
3
44
24
36
47
Total Line Amperage (includes motor amps)
6
240
ph
3
0 Hz
6
8
10
1
15
18
20
11
16
20
2
30
35
40
16
20
25
3
35
4
16
24
3
38
4
52†
60†
21
31
41
50†
60†
70†
79†
3
5
0
0
1
5
240
ph
1
0 Hz
6
6
9
5
9
4
6
5
2†
13
17
2
26
30
34
18
26
34
4
51†
59†
68†
26
34
43
5
59†
6
27
39
5
64†
7
89†
n/a
36
52†
69†
86†
n/a
n/a
n/a
9
2
3
1†
8†
2†
7†
1
6
277
ph
0 Hz
8
12
15
9
1
22
26
30
16
23
30
7
3
44
52†
59†
23
30
37
4
4
52†
9†
5
24
34
5
4
56†
7†
6
78†
n/a
31
46
60†
74†
n/a
n/a
n/a
1
6
347
ph
0 Hz
7
9
12
5
1
18
21
24
13
18
24
0
3
36
41
47
18
24
30
6
3
41
7
4
19
28
6
3
45
/a
n
n/a
n/a
25
37
48
n/a
n/a
n/a
n/a
3
6
380
ph
0 Hz
4
5
7
8
10
11
13
7
10
13
6
1
19
22
25
10
13
16
9
1
22
5
2
11
16
0
2
25
9
2
34
38
14
20
27
33
39
45
n/a
3
6
480
ph
0 Hz
3
4
6
7
8
9
10
6
8
11
3
1
16
18
20
8
11
13
6
1
18
0
2
9
13
6
1
20
4
2
27
31
12
17
21
26
31
36
41
3
6
600
ph
0 Hz
3
4
5
6
7
7
8
5
7
9
1
1
13
15
17
7
9
11
3
1
15
7
1
8
11
3
1
16
9
1
22
25
10
14
18
21
15
29
33
2
General Information
900 Series Cabinet Unit Heaters are designed and UL & cUL
Listed to be applied as Standard Free Air heaters with both
louvered intake and louvered discharge panels for recess or
surface installation: a) on the floor, with front inlet and up flow
air movement in the up flow, down flow, left or right direction or
b) on the ceiling, or Ducted (0.2” wg external static pressure)
flange for direct connection of field supplied ductwork to the
inlet, discharge, or both inlet and discharge. Ducted heaters
can be installed for recess or surface installation: a) on the
floor, with front inlet and up flow air movement, b) on the wall,
with air movement in the up flow or down flow direction or c)
on the ceiling.
See Figure 1 for Mounting Clearances.
Note: Keep all furniture or any other blocking material at least
24” (610mm) away from front of heater.
When draperies are used, hang them so that when in use they
are at least 6” (153mm) above the top of front discharge
heater.
Do not use draperies with top discharge heaters.
See Figure 2 for Mounting Dimensions
See Figure 3 for Duct Collar Dimensions and Installation
Details.
FLOOR MOUNTING
Heaters with front inlet and up flow air movement
1.
may be mounted directly on any floor surface
including carpeting. Where wall to wall carpeting is
installed after heater installation the carpeting can be
run up to the front and around the heater body. See
Figure 1 for mounting clearances.
2. Heaters can be mounted on either end with air movement
left or right directly on any floor surface including carpeting.
See Figure 1 for mounting clearances.
3. If optional kick plate is not used, proceed to “HEATER
INSTALLATION” section.
INSTALLATION OF OPTIONAL 900 SERIES
BASE KIT
1. If desired, the heaters may be mounted off the floor with
optional kick plate panel.
2. Align panel on bottom of heater (Inlet side only.)
3. There should be a 1” (25mm) space from the panel to the
front and sides of the heater.
4. Match drill .140” (3.55 mm) diameter holes in the bottom of
the heater and secure with screws provided.
5. Proceed to “HEATER INSTALLATION” section.
CAUTION
TO PREVENT HEATER FROM FALLING AND CAUSING
PERSONAL INJURY, EACH FASTENER, AS APPLIED,
SHOULD HAVE THE HOLDING POWER OF AT LEAST 100
POUNDS (45 kg).
!
WALL OR CEILING RECESS MOUNTING
1. Create on opening in the wall 26-5/8” (676mm) high by the
width of the heater plus 1/4” (6.4mm). Example: If the heater
was 68 inches long, the opening should measure
26-5/8” high x 68-1/4” long).
2. The depth of the recess will vary with the desired amount
of heater recess.
3. Proceed to “HEATER INSTALLATION” section.
INSTALLATION OF OPTIONAL
900 SERIES RECESS TRIM KIT
1. Determine depth of heater recess.
2. Align recess trim frame so that the trim frame front edge
will touch wall when heater is installed.
3. Match drill .140” (3.55mm) diameter holes in all four sides of
the heater and secure trim frame with screws provided.
4. Proceed to “HEATER INSTALLATION” section.
HEATER INSTALLATION
1. Rough-in electrical wiring. See Figure 2 for knockout locations.
2. Remove the proper knockout in the heater or punch the
proper size hole in the bottom or right side of the heater as
shown in Figure 2.
3. Remove the front cover by rotating the lock(s)
counter-clockwise (ccw).
4. Remove Top (Discharge) Louver Panel by removing 2
screws (one on each end) that attach the louver panel to
the end panels.
5. Refer to Figure 3 for location of mounting holes.
6. Mark and drill holes for heater attachment in wall or ceiling.
7. Install heater in opening and tighten screws (field supplied)
to insecure tight fit of the heater against the mounting
surface.
NOTE: Tightening the heater against an irregular wall
will cause distortion of the back panel of the heater. If
this is the case, shims should be used behind the back
panel to keep it straight.
8. Reinstall the Top (Discharge) Louver Panel by sliding the
panel into the heater. Position the panel tabs of the louver
panel to rest on the top of the lip of the heater back.
Position the louver panel top even with the top of the end
panels. Tap the louver panel at the top front (both sides) to
seat the panel. Reinstall 2 screws (one on each side) that
attach louver panel to the end panels.
9. WIRING - See wiring section.
10.After wiring is complete, insure that the control box cover is
closed and fastened and that the filter is installed.
11.Adjust the thermostat to the desired set point.
12.Adjust the heat selector to the heat and fan speed desired.
13.Replace front cover and secure by turning the locks
clockwise (cw) until tight. Replace plug buttons provided.
14.Leave the heater running a few hours before making any
further change in thermostat setting.
3
DUCTED APPLICATIONS
1. See Figure 3 for duct flange size and location.
2. Duct collars have been factory located (Bottom inlet, Front
inlet, Top discharge, Front discharge) as ordered.
!
WARNING
TO REDUCE RISK OF FIRE AND ELECTRICAL
SHOCK: DO NOT EXCEED 0.2” WG EXTERNAL STATIC
PRESSURE. DO NOT MOUNT HEATER ON END PANEL
(LEFT OR RIGHT AIR FLOW).
3. To change duct collar location:
A. Heater duct panels are supplied with a duct collar attached
to one surface and a blank-off plate attached to the other
surface. The location of the duct collar and the blank-off
plate can reversed.
B. Remove screws holding blank-off plate and remove
blank-off plate.
C. Remove screws holding duct collar and remove duct collar.
D. Position duct collar to location desired, align screws holes,
insert and tighten screws to secure duct collar to duct
panel.
E. Position blank-off plate to location desired, align screw
holes, insert and tighten screws blank-off plate to duct
panel.
4. Position field ductwork to outside of heater duct flange.
5. Mark and drill starting holes in duct and flange.
6. Install and tighten screws (field supplied) to provide a
secure seal.
!
WARNING
TO REDUCE RISK OF FIRE AND ELECTRICAL
SHOCK: DO NOT USE 100% OUTSIDE AIR DAMPER
OPTION WITH BOTTOM AIR INLET. USE ONLY FRONT AIR
INLET WITH 100% OUTSIDE AIR DAMPER OPTION.
OPTIONAL
100% OUTSIDE AIR DAMPER
1. Flange brackets for the rear mounted duct collar are
packaged unassembled in the heater carton.
2. See Figure 2 for location of damper opening.
3. Position the top flange bracket with the flange at the top of
the damper opening and holes in the flange align with
holes in the cabinet back.
4. Attach flange to cabinet with screws provided.
5. Position and attach remaining three (3) flange brackets
around damper opening.
6. Position field ductwork to outside of flange brackets.
7. Mark and drill starting holes in duct and flange.
8. Install and tighten screws (field supplied) to provide a
secure seal.
OPERATION OF OPTIONAL
100% OUTSIDE AIR DAMPER
1. Controls, consisting of an “OPEN-CLOSED” switch and
100% positioning potentiometer, are located on the
control panel door.
2. Place switch in OPEN position.
3. The damper will remain open until; the “OPEN-CLOSED”
switch is moved to the closed position.
4
Zero or greater
Upflow
C
eiling
24" min.
(610 mm)
Downflow
Ceiling
24" min.
(
610 mm)
5
" min.
(127 mm)
24" min.
(
610 mm)
U
pflow
5" min.
(127 mm)
Z
ero or greater
2
4" min.
(610 mm)
Zero or greater
24" min.
(610 mm)
Z
ero or greater
24" min.
(610 mm)
Z
ero or greater
24" min.
(
610 mm)
Zero or greater
2
4" min.
(
610 mm)
Floor
Wall
Floor
Wall
Ceiling
Wall
Wall
Zero or
greater
24" min.
(610 mm)
5" min
(127mm)
24" min.
(610 mm)
Ceiling mounted
Zero or
greater
24" min.
(610 mm)
Ceiling mounted (semi-recess)
24" min.
(610 mm)
Zero or greater
Ceiling
Wall
Wall
Wall
Wall
End mounting
24" min.
(610 mm)
Zero or greater
End mounting
semi-recess
24" min.
(610 mm)
Zero or greater
End mounting
full recess
Zero or greater
Ceiling
Floor
End mounting
Zero or greater
End mounting
semi-recess
End mounting
full recess
Wall
Wall
Wall
Wall
Wall
Wall
Wall
Ceiling
Floor
Wall
Ceiling
Floor
Wall
Zero or greater
Zero or greater
Zero or greater
Zero or greater
Downflow
Upflow
(
semi-recessed)
Upflow
(
full recessed)
Downflow
(semi-recessed)
Downflow
(full recessed)
Ceiling mounted
Ceiling mounted
(full recess)
Figure 1
HEATER:
Wall Mounted
AIR FLOW:
Up or Down
HEATER:
Ceiling Mounted
Minimum 2” (52mm)
to side wall
HEATER:
Wall Mounted on
End Panel
AIR FLOW:
Left or Right
5
MOUNTING DIMENSIONS
MOUNTING DIMENSIONS
35
CONTROL
COMPARTMENT
TOP
1
6-1/4
13-1/2
18
5
3
4
-3/8
2
6-3/8
13
14-1/2
O
PTIONAL
9
-7/8
4-1/2(114 mm)
1-3/8
3
/4 (19 mm)
O
UTSIDE AIR
8-7/16
FRONT VIEW
CONTROL
COMPARTMENT
27
OPTIONAL
14-3/8
28
45
TOP
COMPARTMENT
CONTROL
FRONT VIEW
OPTIONAL
41
41
58
TOP
FRONT VIEW
41
OPTIONAL
68
CONTROL
COMPARTMENT
TOP
25-1/2
OPTIONAL
FRONT VIEW
55
32-5/8
78
TOP
CONTROL
28-1/2
COMPARTMENT
Collar
O
PTIONAL
Heater Back
O
UTSIDE AIR
FRONT VIEW
LEFT SIDE VIEW
C
oncentric Knockouts
1-23/32", 1-23/64", 1-31/32"
7
/8", 1-3/32"
Concentric Knockouts
Typical All Heaters
Knockout Size & Location
NOTE:
8-7/16
OUTSIDE AIR
13-1/2
16-1/4
8-7/16
OUTSIDE AIR
14-3/8
13-1/2
16-1/4
13-1/2
8-7/16
16-1/4
14-3/8
OUTSIDE AIR
25-1/2
13-1/2
14-3/8
OUTSIDE AIR
8-7/16
16-1/4
RIGHT SIDE VIEW
Front Cover
3
4
Drill location for conduit hole
BOTTOM VIEW
1-5/8
7
Drill location for conduit hole
(670 mm)
(251 mm)
(214 mm)
(
889 mm)
(
457 mm)
(
343 mm)
(
413 mm)
(35 mm)
(330 mm)
(368 mm)
(
111 mm)
(7
6
m
m
)
(127 mm)
(76 mm)
(102 mm)
(41 mm)
(178 mm)
(1143 mm)
(343 mm)
(711 mm)
(413 mm)
(365 mm)
(686 mm)
(214 mm)
(343 mm)
(1041 mm)
(1473 mm)
(365 mm)
(1041 mm)
(214 mm)
(413 mm)
(343 mm)
(648 mm)
(648 mm)
(1727 mm)
(413 mm)
(214 mm)
(1041 mm)
(365 mm)
(343 mm)
(724 mm)
(829 mm)
(1981 mm)
(214 mm)
(413 mm)
(1397 mm)
(365 mm)
Figure2Figure 2
Air Flow --->
Air Flow --->
Air Flow --->
Air Flow --->
I
ncluding Front Cover
(Typ. all lengths)
(Typ. all lengths)
(Typ. all lengths)
35" (889 mm) CABINET
45" (1143 mm) CABINET
58" (1473 mm) CABINET
68" (1727 mm) CABINET
78" (1981 mm) CABINET
Figure 2
6
DIMENSIONS and INSTALLATION DETAILS
DIMENSIONS and INSTALLATION DETAILS
DUCT COLLARSDUCT COLLARS
RIGHT SIDE VIEW
Air Flow --->
Air Flow --->
Air Flow --->
Figure 3Figure 3
LEFT SIDE VIEW
Heater Back
Air Flow --->
FRONT VIEW
2 (51mm)
4
-7/8
(124 mm)
4-1/16
(103 mm)
2 (51mm)
4-7/8
(124 mm)
(103 mm)
4-1/16
BOTTOM INLET /
2
(51mm)
(14 mm)
9/16
4-7/8
(
124 mm)
(Typ. all lengths)
(
14 mm)
9/16
(
124 mm)
4-7/8
2 (51mm)
Air Flow --->
Heater Back
(Typ. all lengths)
TOP DISCHARGE
FRONT INLET /
FRONT DISCHARGE
(543 mm)
21-3/8
6
-13/16
(
173 mm)
(
173 mm)
6
-13/16
35" (889 mm) CABINET
21-3/8
(173 mm)
6-13/16
(543 mm)
6-13/16
(173 mm)
4-5/8
(118 mm)
35-3/4
(
908 mm)
(118 mm)
4-5/8
35-3/4
4-5/8
(
908 mm)
4-5/8
(118 mm)(118 mm)
FRONT VIEW
45" (1143 mm) CABINET
43-3/8
(
1102 mm)
7-5/16
(186 mm)
(186 mm)
7-5/16
7-5/16
(186 mm)
45-3/8
(
1102 mm)
(186 mm)
7-5/16
58" (1473 mm) CABINET
FRONT VIEW
68" (1727 mm) CABINET
FRONT VIEW
3-5/8
(92 mm)
60-3/4
(1543 mm)
(92 mm)
3-5/8
60-3/4
(1543 mm)
3-5/8
(92 mm)
(92 mm)
3-5/8
(92 mm)
3-5/8
70-3/4
(1797 mm)
(1797 mm)
70-3/4
(92 mm)
3-5/8
(92 mm)
3-5/8
Air Flow --->
3-5/8
(92 mm)
FRONT VIEW
78" (1981 mm) CABINET
7
WIRING
SEE WARNING STEPS 1, 2 & 3 ON PAGE 1 OF THIS
INSTRUCTION SHEET.
1. Figure 4 shows a typical wiring diagram.
2. For actual wiring, see the diagram located on the inside of the
front cover.
3. All field wiring must be 75˚ C min.
SUPPLY
OPTIONAL DISCONNECT SWITCH
OPTIONAL CIRCUIT BREAKER
POWER
TO CONVERT 208, 240, 480 & 600 VOLT
STOCK 5 & 10 KW HEATERS
From Three Phase To Single Phase
1. Remove front cover.
2. Refer to wiring diagram located located inside
front cover.
NOTE: Terminal block and wires that need to be
changed are located in wire way above right
hand (RH) blower housing.
3. Remove two screws holding wireway cover to fan
panel.
4.Rotate wireway cover up and out to remove.
5.Terminal block is located within wireway.
6.Relocate wires per wiring diagram located inside
front cover.
7.Reinstall wireway cover and reinstall screws.
8.Reinstall front cover.
Typical Wiring Diagram
See wiring diagram on the inside of heater front cover.
ORANGE
EMS=ENERGY MANAGEMENT SYSTEM TIE-IN (CONTACTS MUST BE CLOSED FOR DAY OPERATION)
RFHS=REMOTE MOUNTED FAN/HEAT ON-OFF SWITCH (FIELD SUPPLIED)
NOTE: IF EMS AND/OR RFHS ARE INSTALLED REMOVE ORANGE WIRE BETWEEN C1 AND C4.
1. REMOVE BLUE JUMPER BETWEEN C2 AND C3.
2. CONNECT EXTERNAL CONTROL (24 VAC STANDARD, 120 VAC OPTIONAL) TO C1 AND C2.
AL = AUTO RESET LIMIT
MR = MANUAL RESET LIMIT (FACTORY INSTALLED OPTION)
T = BUILT-IN OR REMOTE MOUNTED SINGLE POLE THERMOSTAT
FAOS = FAN AUTO-ON SWITCH (BUILT-IN = FACTORY INSTALLED OPTION)
FDR = FAN DELAY RELAY
FAOR = FAN AUTO-ON RELAY (FACTORY INSTALLED OPTION)
8
(REMOTE MOUNTED = FIELD INSTALLED OPTION)
1609-2081-020
CIRCUIT BREAKERSORDER PART NO. 410086+VAR NOTED BELOW