Congratulations! Thank you for purchasing this new heater manufactured by Marley Engineered Products.
You have made a wise investment selecting the highest quality product in the heating industry.
Please carefully read the installation and maintenance instructions shown in this manual. You should enjoy
years of efficient heating comfort with this product from Marley Engineered Products... the industry’s leader in
design, manufacturing, quality and service.
WARNING
Read Carefully –
prevent difficulties that might arise during installation of these
Pedestal Heaters. Studying these instructions first may save
you considerable time and money later. These Pedestal
Heaters are designed for easy and economical installation.
Follow these instructions to keep your installation time to a
minimum.
1. Read all instructions before using the heater.
Hazard of fire or electric shock
2.
cal shock, be sure electricity is turned off at main switch first
before wiring. All wiring must be in accordance with the
National Electrial Code (NEC) applicable local codes and
the entire heater installation must be grounded as a precaution against possible electrical shock.
3. Check the supply voltage to make sure it is the same as
indicated on the heater nameplate before energizing.
4. Do not install heaters against combustible low-density
cellulose fiberboard surfaces.
5. Due to variations in vinyl compositions and their potential to
discolor, the use of stand off brackets (SO1A and SO2A)
and / or specifying a lower watt density unit may be required
when installing on vinyl wall coverings or under vinyl window
dressings.
These instructions are written to help you
– To avoid possible electri-
... The Employees of
Marley Engineered Products
!
6. The ends of the heater must be fully closed by the use of
adjoining heaters, end caps, or other accessories.
7. Do not locate the heater below an electrical convenience
receptacle.
8. A heater has hot and arcing or sparking parts inside. Do not
use it in areas where gasoline, paint, or flammable liquids
are used or stored. Do not install this heater upside down
or where water is present.
9. This heater is hot when in use. To avoid burns, do not let
bare skin touch hot surfaces. Keep combustible materials,
such as furniture, pillows, bedding, papers, clothes, and curtains away from heater.
10. To prevent possible fire, do not block air intakes or exhaust
in any manner.
11. Do not insert or allow foreign objects to enter any ventilation
or exhaust opening as this may cause an electric shock or
fire, or damage the heater.
12. Discard packing pads before heater is used.
See also additional warnings located in this manual
SAVE THESE INSTRUCTIONS
RECEIVING
1. Each Pedestal Heater is shipped in two cartons. One carton
contains the heater, the other contains the pedestals.
2. Material when shipped was in good order and Marley
Engineered Products hold clear bill of lading, therefore any
concealed damage must be reported at once to the carrier
for inspection and settlement.
It is advisable to store cartons in a central area to be
drawn upon as needed per room requirements. If called for on
order, the cartons will have been tagged with proper room
number.
Warningto property, read, understand and follow the below special
instructions:
1. All wiring procedures and connections must be in accor-
2. Do not install heaters against combustible low-density cellu-
3. Do not install heaters below electrical convenience recepta-
To reduce the risk of fire, electric shock and damage
dance with the National Electrical Code (NEC) and local
codes.
lose fiberboard surfaces.
cles (outlets).
!
4. To reduce the risk of fire, do not store or use gasoline or
other flammable vapors or liquids in the vicinity of the
heater.
CAUTION
5.
- Heater operates at High Temperatures. Keep
Electrical Cords, Drapes and Other Furnishings Away From
Heater. Maintain a minimum of 4 inches (102 mm) clearance from all exposed heater surfaces (top and front) at all
times.
2
Rough-in Wiring
1. Branch circuits for the heaters shall be enclosed in 1” rigid
conduit for 05A heaters, or 1-1/4” rigid conduit for 07A
heaters.
2. Run branch circuit of proper voltage and wire size, in rigid
conduit, to location of left or right junction box as indicated
on heater wiring diagram. Wire entry to heater is through
either end pedestal.
Note
When pedestal is not used for wire entry, pedestal base
must be covered with cover plate (supplied with pedestal). See
Figure 2.
3. When installing heaters on existing floors, the threaded end
of the rigid conduit must extend 7/8” to 1” above finished
concrete. Conduit must be threaded a minimum of 3/8”.
4. Basic heaters are prewired and can be connected to branch
circuit at either end. Heaters with controls are prewired for
connection to branch circuit at one end only (refer to heater
wiring diagram), however, heater can be wired from opposite
end by running wires through heater wireway.
5. If it is necessary to run wires through the heater wire way,
use Table B to size the field installed wiring.
6. The factory installed wires in the heater wireway can be
loaded up to 35 amps in 05A units and up to 45 amps in 07A
units. Refer to Table C and D for maximum length of heater
run when the heaters are connected in parallel.
TABLE D. Maximum Length of Heater Run
(07A - 1Ø and 3Ø)
Watts/Ft. ofMaximum Allowable Length of Heater Run (Feet)
the Heaters 208 Volts 208 Volts 240 Volts 240 Volts 277 Volts
NOTE: HOLES IN JIGS SHOULD BE
1-3/8” FOR 05A HEATERS, OR 1-11/16”
FOR 07A HEATERS.
* WHEN BUTTING HEATERS,
LEAVE A 1/16” GAP BETWEEN
HEATERS TO ALLOW FOR
EXPANSION.
8-Foot Heater
10-Foot Heater
117-1/8” (05A)
116-7/8” (07A)
Pedestal Installation
(Surface-Mounted to Existing Floor)
Note:
For ease of installation, it is important that the sequence
of operations indicated below be followed in order.
1. Remove front cover by removing mounting screws (Fig. 2)
2. Remove the top lock nut and the leveling nut from each
pedestal. (Do not loosen or remove the bottom lock nut.)
3. Screw one pedestal onto threaded rigid conduit protruding
from floor.
4. Install remaining pedestal(s) in heater and secure by
installing lock nut finger tight.
5. Install heater onto the pedestal which is screwed on the rigid
conduit. Position heater in desired location and mark
pedestal mounting hole locations on floor. Then remove the
heater and the one pedestal from the rigid conduit.Remove
the remaining pedestal(s) from the heater.
6. Drill holes in floor (Fig. 3b) and install threaded inserts (or
equivalent for 1/4” mounting bolts (inserts and bolts supplied
by installer.)
7. Reinstall the one pedestal on the rigid conduit, then secure
all other pedestals (with cover plates) to the floor with four
1/4” bolts through each pedestal flange.
Pedestal Installation
(Imbedded in New Concrete Floor)
When a heater installation is to be imbedded in a new concrete
floor, the pedestals are first installed in the concrete, then the
heater installed after the concrete has set. It is imperative that
the pedestals be installed in perfect alignment so that the holes
in order to achieve the required alignment, it is recommended
that the pedestals be held in place by the use of jigs during the
concrete pour. The jigs should be constructed of good quality 1”
x 4” lumber as shown in Figure 4. The pedestals are installed in
the jigs and then positioned for the concrete pour. One end
pedestal must be screwed onto rigid wall conduit so that the
mounting height requirements in Figure 1a are met after pouring
of the finished floor. (The method of securing the pedestals and
jigs in place during the pouring of the concrete is at the option of
the installer.) After the concrete has set, remove the jigs from
the pedestals and install the heater as indicated in steps Seven
or Eight.
Installation of Single Unit
Note:
For ease of installation, it is important that the sequence
of operations below be followed in order.
1. Remove front cover by removing mounting screws (Fig. 2)
2. Install end caps (must be purchased separately) on both
ends of the heater housing. Refer to Figure 5 (Type CPH
and DPH) for details of end cap installation.
3. Install leveling nut on each installed pedestal, then position
heater on pedestals. Adjust the leveling nuts until the heater
is level and at the desired mounting height. Then install and
tighten the pedestal lock nuts.
4. Run proper size branch circuit to the junction box through the
appropriate end pedestal.
5. Following the wiring diagram secured to the heater, make
electrical connections.
6. Replace front cover and secure with mounting screws. (See
Figure 2.)
7. If the heater is equipped with a built-in thermostat, adjust the
shaft to the mid-range and let the heater run for a few hours.
ousing
End
Cap
H
Accessory
Mounting
Holes
nd Cap
E
ounting
M
crews
S
End Cap Data
DescriptionCPH05ACPH07A
End Cap LeftCPH05-ECL(R)CPH07-ECL(R)
End Cap RightCPH05-ECR(R)CPH07-ECR(R)
End Cap LeftDSH05-ECL(R)DSH07-ECL(R)
End Cap RightDSH05-ECR(R)DSH07-ECR(R)
(R) Suffix on catalog number refers to accessories with 120 VAC receptacle.
Heater Catalog Number
Heater Catalog Number
DPH05ADPH07A
Figure 5. (Type CPH and DPH Only)
If the room temperature is too hot,
rotate the shaft counterclockwise; if too cool, rotate the shaft clockwise until
a comfortable temperature is obtained. Let room temperature stabilize after each setting change.
Note:
The thermostat adjustment shaft and the disconnect
switch are accessible through the grille openings at the left end
of the heater.
Installation of Multiple Units
Note:
For ease of installation, it is important that the sequence
of operations indicated below be followed in order.
1. Remove front cover by removing mounting screws (Figure
2.)
2. Install end caps on the outer end of the first and last heater
(or blank section ) in a run using four No. 6 screws supplied
with end caps. (Refer to Figure 5a or 5b for details of end
cap installation.)
3. Run proper size branch circuit to the junction box through
heaters and blank sections (if applicable) on pedestals.
Note (Type CPH and DPH only):
end, be sure to position heaters carefully to insure proper alignment. Leave a 1/16” gap between heaters to allow for expansion.
4. Adjust the leveling nuts until the heaters are level and at the
desired mounting height. Then install and tighten the
pedestal lock nuts.
DO NOT OPERATE THE HEATERS UNLESS THE OUTER
END OF THE LAST HEATERS (OR BLANK SECTIONS) IN
THE RUN ARE CLOSED WITH END CAPS.
Note
: 75˚C field wiring may be run through the blank section
wireway.
5
When butting heaters end to
5. Following the wiring diagram secured to the heater, make the
electrical connections. Refer to Figure 7 to connect the other
heaters in parallel. Grounding of the other heaters is accomplished by connecting a jumper wire (not supplied) between
the two adjacent heaters.
6. Replace front covers, and secure with mounting screws.
(Figure 2.)
7. If the heaters are equipped with built-in thermostat, adjust
the shaft to the mid-range and let the heaters run for a few
hours. If the room temperature is too hot, rotate the shaft
counterclockwise; if too cool, rotate the shaft clockwise until
a comfortable temperature is obtained. Let room temperature
stabilize after each setting change.
Note:
The thermostat adjustment shaft and the disconnect
switch are accessible through the grille openings at the left end
of the heater.
OPERATION
1. This heater must be properly installed before it is used.
2. If the heater is equipped with a built-in thermostat, adjust the
shaft to the mid-range and let the heater run for a few hours.
If the room temperature is too hot, rotate the shaft counterclockwise; if too cool, rotate the shaft clockwise until a comfortable temperature is obtained. Let room temperature stabilize after each setting change. The heater will automatically cycle around this set point on the thermostat.
Note:
If a thermostat or disconnect switch is provided in the
heater, these components are accessible through the grille
openings at the left or right end of the heater.
3. There are safety over-temperature limiting devices inside the
heater. These safety devices are there to turn off the heater
automatically in the event of an over-temperature condition.
These devices are not to be tampered with or disconnected
from the electrical system. If the heater is installed correctly
and wired to the correct voltage, these devices should never
operate to turn off the heater. If this device is cycling the
heater off and on, turn off power to the heater and and have
the heater serviced by qualified service personnel.
MAINTENANCE
1. The user can perform periodic cleaning of the outer cabinet.
All other servicing is to be done by qualified service personnel.
2. The finish of the heater may be cleaned with a slightly damp
rag if desired.
3. Because of the convection heating principle which depends
on air circulation through the heater, dust can collect
between the fins. The heater should be cleaned annually for
maximum efficiency.
4. To remove the front cover, remove attachment screws at the
bottom of the front cover.
BEFORE REMOVING THE FRONT COVER FOR SERVICING
OR CLEANING, BE SURE POWER HAS BEEN TURNED OFF
AT THE CIRCUIT BREAKER PANEL AND THE HEATER ELEMENT IS COOL.
5. A vacuum cleaner with a brush attachment may be used for
cleaning of the element fins.
6. Replace front cover, (using the screws provided), restore
power and check heater for proper operation.
Figure 7 - Wiring Diagram
6
RENEWAL PARTS IDENTIFICATION CPH
Thermostat
(Optional)
Disconnect
witch
S
(Optional)
Element Bushing
1213-2000-001
2501-0257-VAR
Overload
Protector
520-0007-VAR
4
CPH07A
*Grille
*Back Panel
2701-0765-VAR
eating
H
lement
E
Wireway Cover
6405-0053-VAR
Element Bushing
*Front Cover
1402-0316-VAR
Disconnect
Switch
Optional)
(
1213-2000-000
Transformer
Relay
Optional)
(
ower Relay
P
Optional)
(
Thermostat
(Optional)
verload
O
Protector
4520-0007-VAR
*Back Panel
701-0766-VAR
2
Wireway Cover
6405-0053-VAR
CPH05A
eating
H
Element
Grille
*
2501-0251-VAR
Front Cover
*
1402-0315-VAR
Transformer
elay
R
(Optional)
Power Relay
(Optional)
7
isconnect
D
Switch
(Optional)
lement Bushing
E
1213-2000-001
Thermostat
Optional)
(
*Grille
2501-0252-VAR
verload
O
Protector
4520-0007-VAR
DPH07A
RENEWAL PARTS IDENTIFICATION DPH
*Back Panel
2701-0765-VAR
DPH05A
Transformer
Relay
Optional)
(
Power Relay
(Optional)
Optional)
Overload
rotector
P
4520-0007-VAR
*Back Panel
701-0766-VAR
2
eating
H
Element
ireway Cover
W
6405-0053-VAR
2501-0251-VAR
Heating
Element
Wireway Cover
6405-0053-VAR
Disconnect
Optional)
(
Element Bushing
213-2000-000
1
*Front Cover
402-0316-VAR
1
Switch
Thermostat
(
*Grille
*Front Cover
402-0315-VAR
1
Transformer
elay
R
(Optional)
Power Relay
(Optional)
1
Heating Element (Part No. Prefix 1802-2001)
Heater Length
Description28”3’4’5’6’8’10’
120 Volts085087089091093-125 W/Ft.208 Volts086088090092091095096
per Element 240 Volts048054060066072077081
277 Volts049055061067073078082
120 Volts005011017023029-188 W/Ft.208 Volts002008014020026032036
per Element 240 Volts001007013019025031035
277 Volts000006012018024030034
120 Volts004010016022028-250 W/Ft.208 Volts003009015021027033037
per Element 240 Volts002008014020026032036
All products manufactured by Marley Engineered Products are warranted against defects in workmanship and materials for one year from date of installation, except
heating elements which are warranted against defects in workmanship and materials for five years from date of installation. This warranty does not apply to damage from
accident, misuse, or alteration; nor where the connected voltage is more than 5% above the nameplate voltage; nor to equipment improperly installed or wired or
maintained in violation of the product’s installation instructions. All claims for warranty work must be accompanied by proof of the date of installation.
The customer shall be responsible for all costs incurred in the removal or reinstallation of products, including labor costs, and shipping costs incurred to return products
to Marley Engineered Products Service Center. Within the limitations of this warranty, inoperative units should be returned to the nearest Marley authorized service center or the Marley Engineered Products Service Center, and we will repair or replace, at our option, at no charge to you with return freight paid by Marley. It is agreed that
such repair or replacement is the exclusive remedy available from Marley Engineered Products.
THE ABOVE WARRANTIES ARE IN LIEU OF ALL OTHER WARRANTIES EXPRESSED OR IMPLIED, AND ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND
FITNESS FOR A PARTICULAR PURPOSE WHICH EXCEED THE AFORESAID EXPRESSED WARRANTIES ARE HEREBY DISCLAIMED AND EXCLUDED FROM
THIS AGREEMENT. MARLEY ENGINEERED PRODUCTS SHALL NOT BE LIABLE FOR CONSEQUENTIAL DAMAGES ARISING WITH RESPECT TO THE
PRODUCT, WHETHER BASED UPON NEGLIGENCE, TORT, STRICT LIABILITY, OR CONTRACT.
Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above exclusion or limitation may not apply to you. This warranty gives
you specific legal rights, and you may also have other rights which vary from state to state.
For the address of your nearest authorized service center, contact Marley Engineered Products in Bennettsville, SC, at 1-800-642-4328. Merchandise returned to the factory must be accompanied by a return authorization and service identification tag, both available from Marley Engineered Products. When requesting return authorization,
include all catalog numbers shown on the products.
HOW TO OBTAIN WARRANTY SERVICE AND
WARRANTY PARTS PLUS GENERAL INFORMATION
1. Warranty Service or Parts
2. Purchase Replacement Parts
3. General Product Information
1-800-642-4328
1-800-654-3545
www.marleymep.com
Part No. 5200-2109-002
Note:
When obtaining service always have the
following:
1. Model number of the product
2. Date of manufacture
3. Part number or description
ECR 39036
02/11
470 Beauty Spot Rd. East
Bennettsville, SC 29512 USA
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