QEP MTCT600 Operating Manual

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Multi Saw Instructions
Safety and Operating Manual
MTCT600
PRODUCT DESCRIPTION
The machine is designed for cutting; plasterboard, aluminium, wood, tile and plastics.
Our machine is not suitable for processing any substrates containing asbestos.
You must abide by certain safety precautions when using the Multi Saw. In order to prevent injuries and damages from occurring, you must always read through this operating manual carefully.
This manual must be kept in a safe place so that the information that it contains is always available. This operating manual must accompany the equipment if it is transferred to somebody else.
We do not accept any liability for accidents or damage arising from ignoring this manual and the safety instructions.
SPECIFICATIONS
Model No. MTCT600
Power 600W
Voltage 230-240V 50Hz
Speed 7400 RPM
Blade diameter 85mm
Protection class Double insulated
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Tel: 01335 347300
Multi Saw Instructions
Safety and Operating Manual
Code Description Barcode
BHSS85 85mm HSS Blade 5011204616749
BDIA85 85mm Diamond Blade 5011204616756
BTCT85 85mm TCT Blade 5011204616763
REPLACEMENT BLADES
SAFETY INSTRUCTIONS
The following pictograms appear throughout these operating instructions:
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USE CORRECT SUPPLY VOLTAGE: The power supply voltage must match the information
quoted on the identication plate.
USE A PROPER EXTENSION CORD: Only use an approved extension cable that is suitable for the machine’s power. The cord must have a diameter of at least 1.5mm2. When the extension cable is on a reel, unroll the cable in its entirety.
SWITCH OFF THE MACHINE IMMEDIATELY IN CASE OF:
1. Malfunction in the mains plug, power cable or damaging of cable.
2. Broken switch.
3. Smoke or smell of scorched insulation.
GENERAL SAFETY RULES
WARNING! Read all safety warnings and all instructions.
Failure to follow the warnings and instructions may result in electric shock, re and/or serious injury.
Save all warnings and instructions for future reference. The term “power tool” in the warnings refers to your mains-operated (corded) Multi Saw.
1) WORK AREA SAFETY
a) Keep work area clean and well lit. Cluttered or dark areas invite accidents.
b) Do not operate power tools in explosive atmospheres, such as in the presence of ammable liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes.
c) Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control.
Read through these operating instructions carefully before using the Multi Saw. Become familiar with the functions and method of operation. To ensure proper operation, always maintain the Multi Saw according to the instructions. The operating instructions and associated documents should always be kept close to the Multi Saw.
When using power tools, you must observe the following basic safety precautions in
order to ensure protection from electric shocks, injury and re. Read and follow all the
instructions before using this power tool.
Indicates danger of injury and possible damage to the appliance if these instructions are not followed.
Always check if your mains voltage corresponds with the value on the type plate.
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2) ELECTRICAL SAFETY
a) Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodied plugs and matching outlets will reduce risk of electric shock.
b) Avoid body contact with earthed or grounded surfaces, such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric shock if your body is earthed or grounded.
c) Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock.
d) Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of electric shock.
e) When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock.
f) Always connect to the power source using an RCD adapter. If operating a power tool in a damp location is unavoidable, use a residual current device (RCD) protected supply. Use of an RCD reduces the risk of electric shock.
3) PERSONAL SAFETY
a) Stay alert, a moment of inattention while operating power tools may result in serious personal injury.
b) Use personal protective equipment. Always wear eye protection. Protective equipment such as dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce the risk of personal injuries.
c) Prevent unintentional starting. Ensure the switch is in the o-position before connecting to power source and/or battery pack, picking up or carrying the tool. Carrying power tools with your nger on the switch or energizing power tools that have the
switch on invites accidents.
d) Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a rotating part of the power tool may result in personal injury.
e) Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations.
f) Dress appropriately. Do not wear loose clothing or jewellery. Keep your hair, clothing and gloves away from moving parts. Loose clothes, jewellery or long hair can be caught in moving parts resulting in injury.
g) If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. Use of dust collection can reduce dust­ related hazards.
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4) POWER TOOL USE AND CARE
a) Do not force the power tool. Use the correct power tool for your application. The correct power tool will do the job better and safer at the rate for which it was designed.
b) Do not use the power tool if the switch does not turn it on and o. Any power tool that cannot be controlled with the switch is dangerous and must be repaired.
Tel: 01335 347300
c) Disconnect the plug from the power source before making any adjustments, changing accessories, or storing power tools. Such preventive safety measures reduce the risk of starting the power tool accidentally.
d) Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the hands of untrained users.
e) Maintain power tools. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may aect the power tool’s operation. If damaged, have the power tool repaired before use. Many accidents are caused by poorly maintained power tools.
f) Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.
g) Use the power tool, accessories and tool bits etc. in accordance with these instructions, taking into account the working conditions and the work to be performed. Use of the power tool for operations other than those intended could result in a hazardous situation.
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5) SERVICE
a) Have your power tool serviced by a qualied repair person using only identical replacement parts. This will ensure that the safety of the power tool is maintained.
6) ADDITIONAL SAFETY WARNING
a) An RCD adaptor and personal protection devices like electrician’s rubber gloves and footwear will further enhance your personal safety.
b) Keep handles dry, clean and free from oil and grease. Slippery hands cannot safely control the power tool.
c) Use clamps or another practical way to secure and support the workpiece to a stable platform. Holding the work by hand or against your body leaves it unstable and may lead to loss of control.
d) Develop a periodic maintenance schedule for your tool. When cleaning a tool be careful not to disassemble any portion of the tool since internal wires may be misplaced or pinched or safety guard return springs may be improperly mounted. Certain cleaning agents such as gasoline, carbon tetrachloride, ammonia, etc. may damage plastic parts.
General Specications
Main power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . 600W
Voltage Rating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . 230-240 V, 50 Hz
Amperage Rating . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . 2.7 A
No Load Speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7400
Disc diameter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Φ85mm
Disc arbor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Φ10mm
Max. cutting depth (Mini circular Multi Saw). . . . . . . . . . . . . . . 25mm
Max. cutting depth (Mitre base). . . . . . . . . . . . . . . . . . . . . . . . 17mm
Tel: 01335 347300
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* Accessory speed rating must be equal to or greater than the tool’s speed rating. Do not exceed the recommended wheel diameter.
NOTE: For tool specications refer to the nameplate on your tool.
This tool is double insulated; therefore no earth wire is required. Always check that the power supply corresponds to the voltage on the rating plate.
1 Safety lock button for mechanical plunge stop
2 Cutting depth setting clamp with lock lever
3 Cutting depth scale
4 Guide fence slot
5 Guide fence
6 Soft grip handle
7 Plain washer
8 ON/OFF switch trigger
9 Carbon cap
10 Spindle lock button
11 Lock screw for guide fence
12 Dust hose
13 Base plate
14 Tiltable protective cover
15 TCT blade
16 Diamond blade
17 HSS blade
18 Inner hexagon wrench
Tel: 01335 347300
Fig 1 Part List
Left side of Multi Saw Right side of Multi Saw
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7) OPERATION
WARNING! Only use the 85mm TCT blade to cut wood, plywood, woodbase composites,
plastics, vinyl and berglass.
An 85mm diamond blade to cut ceramic tile.
An 85mm HSS blade to cut aluminum, copper.
8) INSTALLING THE BLADE (Fig 2, Fig 3)
WARNING! BE SURE to wear protective work gloves while handling blade. The blade can injure unprotected hands.
WARNING! Multi Saw may be hot after use. BE SURE to let Multi Saw blade and blade spindle clamping screw COOL before changing blades.
1) Unplug the Multi Saw.
2) Press the spindle lock button on, place the wrench into the blade spindle clamping screw.
3) Turn the wrench that is in the clamping screw CLOCKWISE.
4) Remove the screw and outer ange.
5) Set the cutting depth scale to the maximum depth of 25mm. Release the blade release lever and RAISE the base to expose the blade below the base.
6) Grasp the blade with your gloved hand and remove the blade, or install the blade, through the blade slot in the base.
7) Place the new blade through the blade slot in the base and onto the spindle shaft against
the inner ange.
8) Replace the ange and spindle screw, hand tighten in a COUNTER CLOCKWISE direction.
9) Use the hex wrench to tighten the spindle clamping screw thoroughly.
NOTE: The arrow on the Multi Saw blade must agree with the arrow showing the direction of rotation (running direction shown on the device).
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Fig 2 Installing the Blade
Fig 3 Installing the Blade
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9) SETTING THE CUTTING DEPTH (Fig 4)
NOTE: It is recommended to set the cutting depth approximately 2mm deeper than the material thickness.
1) Unlock the cutting depth indicator lever.
2) Slide the cutting depth indicator to the desired depth of cut.
3) Lock down the cutting depth indicator lever.
10) TRIGGER RELEASE SWITCH (Fig 5 )
1) Plug the power cord plug into a standard household 230-240V.50Hz AC only outlet.
2) To activate the trigger switch to turn the Multi Saw “ON”, place your middle ngers into
the molded grip block, squeeze the grip block “back” until it turns the Multi Saw “ON”.
3) To STOP the Multi Saw, release the trigger, the switch will move back automatically into the “OFF” position.
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Fig 4 Setting the Cutting Depth
Fig 5 Trigger Release Switch
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11) STARTING A CUT
WARNING: ALWAYS clamp and support workpiece securely, ALWAYS maintain proper control of the Multi Saw. Failure to clamp and support workpiece and loss of control of the Multi Saw could result in serious injury.
1) Unplug the Multi Saw.
2) Set-up and clamp your workpiece and mark your cut line.
3) Set the required cutting depth and plug in the Multi Saw.
4) Hold the Multi Saw rmly with both hands.
5) Position the front of the Multi Saw’s base onto the leading edge of the workpiece. Align the centre of the “V” notch on the front of the base with the cut line (Fig 6).
6) Release the blade guard release lever as you lower the Multi Saw’s handle and blade to the selected depth.
(Fig 5 ) MAKE SURE THE BLADE IS NOT MAKING CONTACT WITH THE WORK PIECE.
7) With both hands on the handle, squeeze the grip block back to turn the Multi Saw “ON”.
8) Let the blade reach full speed BEFORE you enter the workpiece, starting your cut.
9) Press down on the Multi Saw, keeping the front of the base at against the workpiece as
you slowly push the Multi Saws blade into the workpiece.
10) Carefully guide the Multi Saw through the line of cut. DO NOT bind the blade in the cut; push the Multi Saw blade forward at a rate where the blade is not laboring. When the cut is complete, release the trigger and let the blade come to a complete stop. DO NOT REMOVE the Multi Saw and blade from the workpiece while the blade is moving. This could damage your cut, loss of control, and result in serious injury.
11) When the blade and Multi Saw are clear of and removed from the workplace, the lower blade guard and base will be able to automatically drop down and the blade guard release lever will engage the upper blade guard, locking the blade above the base.
WARNING: ALWAYS maintain proper control of the Multi Saw to make multi cutting safer and easier. Loss of control of the Multi Saw could cause an accident resulting in possible serious injury.
12) ALWAYS use your Multi Saw with your hands positioned correctly, one hand operating
the trigger and blade guard release lever, and the other hand on the motor housing/
handle.
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Fig 6 ‘V’ Notch
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12) MAKING CROSS CUTS AND RIP CUTS
WARNING: ALWAYS clamp and support workpiece securely, ALWAYS maintain proper control of Multi Saw. Failure to clamp and support workpiece and loss of control of Multi Saw could result in serious injury.
ALWAYS hold the Multi Saw rmly before starting.
WARNING: ALWAYS maintain proper control of the Multi Saw to make swing safer and easier. Loss of control of the Multi Saw could cause an accident resulting in possible serious Injury.
1) When making cross or rip cuts, align your line of cut with the centre of the “V” notch located on the front of the Multi Saw’s base (Fig 6).
2) Since the thickness of blades varies, MAKE A TRIAL CUT in scrap material along the
guideline to determine how much, if any, you should oset the blade from the guideline to
allow for the curve of the blade to get an accurate cut.
MAKING RIP CUTS
ALWAYS use a guide when making long or wide rip cuts with your Multi Saw. You can use the edge guide that is included with your Multi Saw.
13) INSTALLING AND USING THE EDGE GUIDE (Fig 7)
WARNING: ALWAYS unplug Multi Saw before making any adjustments. Failure to unplug the Multi Saw could result in accidental start which can cause serious personal injury.
Your Multi Saw comes with an edge guide. It allows you to make accurate parallel cuts when trimming a workpiece. It attaches to the Multi Saw’s base. The arm of the edge guide is stamped, 0 to 17 centimeters for easy adjustment of your cut.
1) Unplug the Multi Saw.
2) Position the edge guide so the arm can slide into the mounting slots at the front of the Multi Saw’s base, and loosen the retaining screw.
3) Adjust the edge guide to the desired length of cut.
4) Tighten the edge guide retaining screw.
5) Clamp and support the workpiece securely before making your cut.
6) Place the edge guide rmly against the edge of the workpiece. Doing this will help give you
a true cut without pinching the blade.
7) BE SURE that the guiding edge of the workpiece is straight, so you can produce a straight cut.
8) ALWAYS LET THE BLADE REACH FULL SPEED, then carefully guide the Multi Saw into the workpiece. Push the Multi Saw forward at a speed where the blade is not laboring.
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14) PLUNGE CUTTING (Fig 8)
WARNING: ALWAYS clamp and support workpiece securely, ALWAYS make sure the workpiece is securely positioned so it will not move.
1) Unplug the Multi Saw.
2) Mark the cut line on the surface to be cut.
3) Set the cutting depth to the thickness of the material to be cut.
4) Align (position) the Multi Saw base on the workpiece to your mark. Using the mark line at the side of base, so that you can know the start and end edge of the blade.
5) Plug in the Multi Saw.
6) Hold the Multi Saw rmly with both hands.
7) Activate the trigger back to turn the Multi Saw “ON”.
8) Let the blade reach full speed.
9) Release the blade guard release lever.
10) A. SLOWLY lower the blade into the workpiece.
B. Carefully guide the Multi Saw through the line of cut until the mark line at the side of base aligns with the end of cut marking on your workplace. (DO NOT bind the blade in the cut; push the Multi Saw blade forward at a steady rate where the blade is not laboring).
C. When the cut is complete, release the trigger switch and let the blade come to a complete stop. DO NOT REMOVE the Multi Saw and blade from the workpiece while the blade is moving. This could damage your cut, cause loss of control, resulting in serious injury.
11) When the blade and Multi Saw are clear of and removed from the workpiece, the lower blade guard and base will be able to automatically drop down and the blade guard release lever will engage the upper blade guard, locking the blade above the base.
Tel: 01335 347300
Fig 7 Edge Guide
Edge Guide
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15) DUST EXTRACTION
WARNING: ALWAYS unplug Multi Saw before making any adjustments or attaching accessories.
1) Your Multi Saw includes a vac hose adapter tube that attaches to the built-in dust extraction port on the Multi Saw.
2) This adapter tube can be attached to a wet/dry vac hose.
3) This will help remove dust, chips and cutting debris away from the cutting area.
16) MAINTENANCE
WARNING: ALWAYS wear safety goggles or safety glasses with side shields during power tool operations, or when blowing dust. If operation is dusty, also wear a dust mask.
WARNING: DO NOT at any time allow brake uids, petroleum-based products,
penetrating oils, etc to come in contact with plastic parts. Chemicals can damage, weaken or destroy plastic, which may result in serious personal injury.
WARNING: For your safety, ALWAYS unplug from the power source before performing any maintenance or cleaning.
1) When work has been completed, it is recommended to clean the Multi Saw.
2) Use a clean damp cloth to wipe the tool.
3) After each use it is recommended to remove dust and debris from the blade area using compressed air or a brush.
4) Check the condition of all electrical cables.
5) Keep the motor air openings free from oil, grease and sawdust or wood chips.
6) Store tool in a dry place.
7) Check that all moving parts are well lubricated, particularly after lengthy exposure to damp
and/or dirty conditions.
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Fig 8 Plunge Cutting
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A1 Locking lever
A2 Guide rail
A3 Steel base
A4 Angle ruler level
A5 Angle ruler block
A6 Fixed block
A7 Locking knob
A8 Head
A9 Working piece
Fig 9 Mitre Base
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17) HOW TO USE MITRE BASE (Fig 9)
1) Loosen the guide rail with locking lever (A1).
2) Fold the guide rail upward (A2).
3) Make the desired cutting line on the workpiece.
4) Place down the workpiece (A9).
5) Fold the guide rail (A2) downward and align the workpiece to the cutting line of mark.
6) Lock the guide rail with locking lever (A1).
18) INSTALLING AND ADJUSTING ANGLE RULER (Fig 10)
NOTE: The angle ruler shows mitre angles from 0° to 45°.
1) Place the angle ruler (A5) assembly to the xed block (A6) attaching at the side of the steel
base (A3), make sure it’s on the right position.
2) Loosen the locking knob (A7).
3) Turn the angle ruler lever (A4) until the angle indicator indicates the requested angle.
4) Tighten the locking knob (A7).
Fig 10 Angle Ruler
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Tel: 01335 347300
19) TROUBLESHOOTING
Suspected malfunctions are often due to causes that the users can x themselves. Therefore
check the product using this section. In most cases the problem can be solved quickly.
WARNING!
Only perform the steps described within these instructions! All further inspection,
maintenance and repair work must be performed by an authorised service centre or
qualied electrician.
Problem Possible cause Solution
Product does not start Not connected to power supply.
Power cord or plug is defective.
Other electrical defect to product
Lock-o button not pressed.
Connect to power supply.
Check by a specialist electrician.
Press lock-o button rst, then the on/o switch.
Product does not reach full power
Extension cord not suitable for operation with this product.
Power source (e.g. generator) has too low voltage.
Air vents are blocked.
Use a proper extension cord.
Connect to another power source.
Clean the air vents.
Product does not cut Not connected to power supply.
Blade is worn or damaged.
Bevel and mitre angle incorrectly adjusted.
Connect to power supply.
Replace blade.
Check and adjust the angle.
Unsatisfactory result Blade is worn or damaged.
Blade not suitable for material.
Cutting angle is incorrect.
Replace with a new one.
Use proper blade.
Adjust the bevel or mitre cutting angle.
Excessive vibration/
noise or exhaust
Blade is worn or damaged.
Bolts/nuts are loose.
Replace with a new one.
Tighten bolts/nuts.
099501446
Aireld Industrial Estate, Ashbourne, Derbyshire, DE6 1HA, UK Tel: +44 (0) 1335 347300 www.vitrex.co.uk
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