QED AP4 Ultra, AutoPump Ultra 4.0 Operation Manual

Download

AutoPump Ultra 4.0

OPERATIONS

MANUAL

Original Instructions

ATEX Version

602569 602569-01 (doc # 602569) (3/26/15)

1-800-624-2026 (North America Only) (734) 995-2547 - Tele (734)

QED Environmental Systems - P.O. Box 3726 / 2355 Bishop Circle W. Dexter, Michigan 48130-3726

QED Environmental Systems (West) - 1670 Alvarado Street San Leandro, Suite 5, California 94577-2640

1-800-537-1767 (North America Only) (510) 346-0400 - Tele (510) 346-0414 - Fax

995-1170 - Fax info@qedenv.com - E-mail www.qedenv.com

Patents/Trademarks

Revision 3 - December, 2013

The equipment in this manual is protected under U.S. and foreign patents issued and pending:

U.S. Patents:

AutoPump (AP)

"AP" is a Registered Trademark of "QED Environmental Systems"

"AutoPump" is a Registered Trademark of "QED Environmental Systems"

The QED Environmental Systems logo is a Registered Trademark of "QED Environmental Systems"

QED Environmental Systems is a Registered Trademark of "QED Environmental Systems"

5,004,405

Table of Contents

Revision 3 - December, 2013Revision 3 - December, 2013

Introduction

Chapter 1: Safety

_________________________________________________

_______________________________

Safety

How to Contact QED

_______________________________

____________________________________________

A Partial List of Safety Procedures

Fire and Explosion Protection

_______________________________

Chapter 2: ATEX Certification Information

ATEX Certifications, Label Detail and Explanation

Chapter 3: Overview

Chapter 4: Equipment

Chapter 5: Installation

Chapter 6: Maintenance

Chapter 7: Troubleshooting & Repairs

_________________________________________

General Specifications

This is How it Works

_______________________________

________________________________________

Unpacking

Equipment List

Single Stage Filter/Regulator

_______________________________

_____________________________

Installation

Hose Bundling

_______________________________

______________________________________

Cleaning Pump Interior

Iron Build-up Cleaning Procedure

_______________________________

__________________________

Troubleshooting

Returning Equipment for Service 21

Equipment Cleaning Requirements

_______________________________

____________________________________________

_______________________________

Pump Specifications

_______

AP Ultra Bottom Inlet Long

Ultra Bottom Inlet Short

Ultra Top Inlet Long

Ultra Top Inlet Short

Terms, Conditions and Warranty

Figures:

Figure 1 -

Figure 2 -

Figure

Figure 1

ATEX Label Detail and Explanation

ATEX Label Location and Appearance

- 3

- 4

- 5

- 6

Examples of Well Caps

- 7

Hose Bundling

- 8

Exploded View of a Bottom-Loading AP Ultra Pump (Long & Short)

Exploded View of a Top-Loading

0 -

Exploded View of AP

1 -

Exploded View of 1-Inch Check Valve

_______________________________

skroW ti woH

_______________________________

metsyS pmuPotuA eht fo weivrevO

_______________________________

stcennoC-kciuQ htiw 06 rotalugeR/retliF egatS elgniS

_______________________________

AP Ultra Pump (Long & Short)

Ultra Lever Assembly

_______________________________

22 - 25

26 - 29

30 - 33

34 - 37

Introduction

Revision 3 - December, 2013Revision 3 - December, 2013

Welcome to QED Environmental Systems’ AutoPump® (AP4 Ultra 4.0) manual.

To ensure the best operator safety and system performance, it is strongly recommended that the operators read this entire manual before using the system.

This manual reflects our many years of experience and includes comments and suggestions from our sales and service personnel and most importantly from our customers. The chapters, their contents and sequence were designed with you, the user and installer, in mind. We wrote this manual so it can be easily understood by users who may not be familiar with systems of this type or are using a QED system for the first time.

Safety

Safety has been a cornerstone of our design which has been proven out in building and shipping systems throughout the world. Our high level of performance is achieved by using quality components, building in redundancies or backup systems, and not compromising our commitment to quality manufacturing. The net result is the highest quality and safest pneumatic pump recovery system on the market. We feel so strongly about safety, based on years of working

with the hydrocarbon industry, that it is the first section of all our manuals

How to Contact QED

If for any reason you are unable to find what you need in this manual feel free to contact the QED Service Department at any time. We encourage you to use the following communication methods to reach us at any time:

San Leandro Service Center

1670 Alvarado Street, Suite 5

San Leandro, California 94577-2640

( (510) 346-0400 — Tele. (510) 346-0414 — Fax

QED can be reached 24 hours a day

Service Department

QED Environmental Systems

www.qedenv.com

ylnO aciremA htroN — 7671-735 )008

Ann Arbor Service Center

PO Box 3726 Ann Arbor, Michigan 48106-3726

2355 Bishop Circle W.

Dexter, Michigan 48130

(800) 624-2026 — North America Only (734) 995-2547 — Tele. (734) 995-1170 — Fax info@qeden

v.com — E-mail

We welcome your comments and encourage your feedback regarding anything in this manual and the equipment you have on-site.

Thank you again for specifying QED equipment.

Chapter 1: Safety

Revision 3 - December, 2013Revision 3 - December, 2013

Safety has been a prime consideration when designing the AutoPump System. Safety guidelines are provided in this manual, and the AutoPump System safety features are listed below. Please do not attempt to circumvent the safety features of this system.

We have also listed some possible hazards involved when applying this system to site remediation. Nothing will protect you as much as understanding the system, the site at which it is being used, and the careful handling of all equipment and fluids. If you have any questions, please contact the QED Service Department for guidance.

As you read through this manual, you will encounter three kinds of warnings. The following examples indicate how they appear and lists their respective purposes.

Highlights information of interest.

Note:

Caution:

Warning:

Highlights ways to avoid damaging equipment.

Highlights personal safety issues.

A Partial List of Safety Procedures

WARNING:The air compressor and any other electrical equipment used with this pneumatic system must be positioned outside of any area considered hazardous because of possible combustible materials.

These safety procedures should be followed at all times when operating QED equipment on or off site, and should be considered as warnings:

Wear safety goggles when working with the AutoPump System to protect eyes from any splashing or

•

pressure release.

•

Wear chemically resistant rubber gloves, boots, and coveralls when handling the AutoPump and fluid discharge hose to avoid skin contact with the fluid being removed

Point tubing/hoses away from personnel and equipment when connecting or disconnecting.

•

The AutoPump System minimizes the potential for accidents with the following safeguards:

Fire and Explosion Protection

Almost all of QED underground fluid extraction systems are pneumatic. This offers many inherent fire and explosion protection features.

Chapter 2 ATEX Certifications, Label Detail and Explanation

Revision 3 - December, 2013Revision 3 - December, 2013

Equipment with an ATEX label similar to the example in Figure 1, is ATEX certified. Equipment without the label is not ATEX certified. Figure 1 explains the ATEX label, Figure 2, (following Page) shows the label location and appearance.

Figure 1

This equipment has been certified to Hazardous Area Classification:

1725

Symbol

Code No. of Notified

Body Certifying

Quality Management

System

of Manufacturer

Equipment Model:

= 2-inch AutoPump

AP2

= 3-inch AutoPump

AP3

= 4-inch AutoPump

AP4

= 4-inch AutoPump

AP4+

Ultra

= 4-inch AutoPump

= Genie Pump

GNE

= Bladder Pump

= 2-inch Specific

SPG2

Gravity Skimmer = 4-inch Specific

SPG4

Gravity Skimmer = 2-inch Selective

SOS2

Oil Skimmer = 4-inch Selective

SOS4

Oil Skimmer

Indicates That

the Equipment

May Be Used in

a Hazardous Area

Group

Catagory

Atmosphere*

*G=Gas D=Dust

G D G D GD

Manufacturer, Zip Code, Country

II 2

TL EX DIS IN

AP Ultra

APPROVED

Approving Entity

Protection Method is by Construction

The Equipment

May be Located

Where Flammable

Gases and Vapors

MAXIMUM PRESSURE

of Group IIB May

QED, 94577-2640, USA

1725

YEAR

PAT. 5004405,

5641272, 5495890, 5358038

be Present

c 1 65

Maximum Operating Pressure

as Appropriate and as Noted

Certificate Number

FM08ATEX0028

*Serial Number May be

LocatedOutside the Label

9.0 BAR (130 PSI)

13.8 BAR (200 PSI)

Year of Manufacture

Patent Number(s)

Serial Number*

c c

1 6

Allowable Ambient

Temperature Range

for Equipment

Minimum Auto

Ignition Temperature

of Surrounding

Substance by Class

C C

S/N:AP4+C-XXXXX

T1 T2

T3 T4 T5 T6

450° C 300° C 200° C 135° C 100° C

85° C

Figure 2 ATEX Label Location and Appearance

Revision 3 - December, 2013Revision 3 - December, 2013

Figure 2

Bottom Loading

Top Loading

Pump Serial Numbers

Located on the Pump’s Head

577

MMU

SSS

OOO

9 9

5555

O O

Obverse View

577

AP Ultra

SSS

MMU

9 9

577

OOO

O O

SSS

MMU

OOO

9 9

O O

5555

Reverse View

APPROVED

1 1

Chapter 3: Overview

Revision 3 - December, 2013Revision 3 - December, 2013

The AutoPump® fills and empties automatically, and is very easy to install, use, and maintain.

The AutoPump is a pneumatic fluid extraction pump that pumps in pulses. It handles any liquid which flows freely into the pump and is compatible with the component materials and with the connecting hoses. The AP for vertical operation in well casings with a 3.75-inch(9.53cm) or greater internal diameter. It can pump particles up to 1/8-inch in diameter.

The AutoPump is very versatile and available in a wide range of lengths, valve arrangements, and materials of construction to meet particular site specifications.

Equipment will vary by application and site specifications. (See Chapter 3)

Ultra is intended

General Specifications

Pump Diameter:

Pressure Range:

High Pressure Option:

Flow Ranges:

3.6 inch (91 mm) 5 - 120 psi (0.4 - 8.5 Kg/cm²)

5 - 200 psi (0.4 - 14.1 Kg/cm²) 0-14 gallons per minute (0-53 liters per minute)

This is How it Works

The AutoPump is a submersible compressed air-driven pump which fills and empties automatically. It also controls the fluid level in a well automatically. The pump fills (See Figure valve. Air in the pump chamber exits through the exhaust valve as the fluid fills the pump. The float inside the pump is carried upwards by the fluids rising in the casing until it pushes against a stop on the control rod, forcing the valve mechanism to switch to the discharge mode.

The switching of the valve causes the exhaust valve to close and the air inlet valve to open. This causes the pump to empty (see Figure 3) by allowing compressed air to enter the pump. This pressure on the fluid closes the inlet check valve and forces the fluids up the discharge line and out of the pump through the outlet check valve. As the fluid level falls in the pump, the float moves downward until it pushes against the lower stop on the control rod, forcingthe valve mechanism to switch to the fill mode. The outlet check valve closes and prevents discharged fluids from re-entering the pump. The filling and discharging of the pump continues automatically.

NOTE: The figures shown here are simplified schematics.

3) when fluids enter either the top or bottom check

Figure 3 - How it Works

Revision 3 - December, 2013Revision 3 - December, 2013

Pump FillingPump Emptying

Pivoting Lever

Tipped Upward

By Rising Float

Compressed Air

Flowing Into

Pump

As Pump Empties,

Float Descends

Air Exhausting

From Pump

Upper

Float Stop

Pivoting Lever

Tipped Downward

By Descending

Float

Lower

Float Stop

Check Valve Seated

Sealing Inlet

As Pump Fills,

Float Rises

Lower

Float Stop

Check Valve

Unseated

Allowing

Liquid into

Pump

Revision 3 - December, 2013Revision 3 - December, 2013

Figure 4 - Overview of the AP Ultra System

AP Ultra System provides everything required for pumping fluid from a well.

Air Supply From Compressor

1 0

0 4 0

2 0

www.qedenv.com

Filter/Regulator

Cycle Counter

999999

111111

000000

Easy Bolt

Fluid Discharge

Easy Bolt

Note: Support Harness, Rope, and Tubing Sheath Omitted for Clarity

Wellcap

Air Exhaust

Tubing

Easy Fittings

Pump

Chapter 4: Equipment

Revision 3 - December, 2013Revision 3 - December, 2013

Unpacking

During the unpacking procedure, check for the following:

• All parts on the packing list have been included in the box

• All fitting openings are unobstructed

• The equipment has not been damaged in shipment

Equipment List

The equipment list will vary depending on site specifications, but the following list is a typical configuration

1. Top-Loading or Bottom-Loading AP Ultra with support harness

2. Single stage filter/regulator with:

•

5 Micron filter with auto drain tap

•

Pressure regulator with gauge

•

Maximum operating pressure 120 P.S.I. (8.4 Kg/cm²)

3. Pump Cycle Counter (PCC)

4. Pump support system:

• pac lleW

• epor eriw SS ro ylbmessa knil-kciuq htiw epor troppus enelyporpyloP

(Alternate materials as required)

Single Stage Filter/Regulator

A single stage 5 Micron particulate air filter/regulator has a manual or an optional automatic drain and is installed on the system air supply line. The filter/regulator removes particles and water droplets from the air passing to the AP Ultra.

NOTE: Too much air pressure can result in low pump efficiency

Figure 5 - Single Stage Filter/Regulator with Quick-Connects

Part # 302468

For Standard Systems

Maximum operating pressure 120 P.S.I. (8.4 Kg/cm²)

Part # 302470

For Systems with Pump Cycle Counter

Revision 3 - December, 2013Revision 3 - December, 2013

Chapter 5: Installation

1. Cover the pump tubing/hose ends with tape if they are to be pulled through trenches or laid on the ground. This is to prevent debris from entering the lines.

2. Blow out all water and particles from compressed air conduits (including downwell pump air supply lines) and fluid lines for at least 10 seconds after the water and particles exit before connecting them to the system.

3. Slip clamps over appropriate tubing/hose prior to connecting the tubing/hose to the pump barbs.

4. Push tubing/hose down flush with the fitting's nut if possible; cover at least three barbs if three or more are present (Note: when installing tubing in freezing weather, tubing can be dipped in warm water for a few seconds to soften the nylon).

5. Attach pump support rope/cable to the pump. "See figure 7"

6. Attach pump air supply and liquid discharge lines to the well cap. "See Figure 6". Attach the air exhaust line to the well cap if the pump air is to exhaust outside the well (Note: the liquid discharge line is always the largest diameter of the three lines, and the air supply line is always the smallest diameter).

7. Connect the pump air supply and liquid discharge lines to the appropriate surface lines/headers.

8. Turn on the air pressure to the pump (minimum of 0.5 psi per foot of vertical static head).

Caution: Submerging the pump before supplying it with air will result in fluid entering the exhaust tubing/hose. Those fluids will be discharged from the exhaust tubing/hose during the first few cycles of the pump. If this discharge will not be confined to the well; i.e., if the air exhaust line is routed outside the well*, it is important to make sure that the air exhaust line is not directed such that

equipment/ personnel could be splashed by the discharged fluid when air is turned on to the pump.

Note: Submerging the pump before supplying it with air can also result in fluid entering the air supply line.This fluid from the well can contain particles, which could interfere with operation of the pump's air valve.

9. Lower the pump to the desired depth in the well.

10. Secure the pump by tying off the pump support line or by placing the well cap (or flange) on the well.

Chapter 5: Installation

11. Increase the air pressure to the pump until the pump is pushing the fluid out at the desired rate. With

sufficient air pressure (at least 10 to 15 psi higher than the vertical static head), the pump will gradually draw down the fluid level in the well to the level of the pump. The time required for this draw down varies with the yield of the well as compared to the flow rate of the pump. The maximum recommended pump operating pressure is 120 psi.

Note: If the well environment is such that deposition occurs on stainless steel parts, the operator

may wish to raise the pump above the water level during a shutdown of the system.

* Routing the air exhaust in vacuum wells:

QED controllerless pumps automatically control the liquid level in the well. Under normal conditions, the liquid level will be maintained at a point approximately one foot below the top of a bottom load pump (this is the pump's actuation point). The pump will automatically start and stop as needed to maintain the level at this actuation point.

When QED controllerless pumps are used in wells that are under vacuum, and the exhaust air is routed into the well, the well level will be maintained at this normal actuation point. If, however, the well is under vacuum and the exhaust air is routed outside of the well (to atmospheric pressure), the actuation point of the pump will be higher than the normal actuation point by a distance equal to the amount of vacuum applied to the well (expressed in "inches of water column"). Please note that the pump will still function normally and maintain the liquid level, albeit a higher level.

Chapter 5: Installation

Revision 3 - December, 2013Revision 3 - December, 2013

Hose Bundles

Hose bundling or the use of jacketed tubing reduces equipment entanglement at the well surface, and aids the removal of the pump from the well. Bundling also assists in positioning the pump and down-well hose assembly against one side of the well casing. Maximum space is created for other items, such as probes, to be periodically placed inside the well.

Follow these instructions to create a hose bundle:

1. Lay the equipment on the ground and make all of the necessary hose connections. (See Figure 4).

2. If a well cap is supplied, install it on the hoses. (See Figure 4).

3. Connect the quick-link assembly on the support rope to the eyebolt on the AP4+ and lay the support rope out along with the hoses. Make sure that none of the hoses or support ropes are crossing over each other (See Figure 7).

Note: To make the next step easier, pull the support rope and the hoses taut.

4. Starting at the AutoPump end of the hose, put a tie-wrap through the center of the braided support rope just above the uppermost quick-connect or barb on the AutoPump (See Figure 7).

5. Pulling the rope taut, put the tie-wrap around the fluid discharge hose with the rough surface outwards. Cross the ends and complete the connect the tie-wrap make sure it is straight and is not kinking the hoses (See Figure 7).

Note: After completing this step, the fluid discharge hose will be attached to the support rope and the exhaust hose. At this point the air supply hose is still lying free.

6. Place the next tie-wrap two feet towards the well cap from the first. Secure the air supply hose rather than the exhaust hose.

Note: It is important to put the tie-wraps approximately two feet apart to keep a proper discharge hose/support rope bundle. Experience has shown that spreading the tie-wraps further apart than two feet increases the probability for hose kinking.

7. Continue to alternate the air exhaust and the air supply tie-wraps every two feet, stopping about five feet from the wellhead.

8. Being careful not to leave any sharp edges, cut the excess from the tie-wraps.

You now have a down-well bundled hose assembly that supports both the hoses and the down-well equipment.

Figure 6 - Examples of Well Caps

Revision 3 - December, 2013Revision 3 - December, 2013

Figure 7 - Hose Bundling

Revision 3 - December, 2013Revision 3 - December, 2013

Air Exhaust Tie-Wraps in Between Air Exhaust Tie-Wraps Every 4 Ft. (122 Cm)

Support Harness

Quick Link Assembly

Support Rope

Fluid Discharge Hose (Black)

Air Exhaust Hose (Blue)

AutoPump® Air Hose (Green)

Tie-Wrap Detail

Thread Tie-Wraps Through Support Line

Air Exhaust Tie-Wraps in Between Air Hose Tie-Wraps Every 4 Ft. (122 Cm)

Air Exhaust Tie-Wrap

Fluid Discharge Hose (Black)

Support Rope

Air Exhaust Tie-Wrap

Air Hose Tie-Wrap

Fluid Discharge Hose (Black)

AutoPump Air Hose (Green)

Air Exhaust Hose (Blue)

AutoPump Air Hose (Green)

Figure 8 Tie-Wrap Layout

Support Rope

Air Hose Tie-Wrap

Air Exhaust Hose (Blue)

Cleaning the AutoPump Ultra 4.0

Caution: Wear goggles, gloves, and coveralls when servicing this system.

Note: The Ultra 4.0 uses non-stick finishes on the float and discharge tube. To protect these finishes, never use any type of abrasive pad, wire brush, steel wool or sandpaper to clean these two components.

Removing the Pump’s Casing

1. Disconnect the air supply from the pump.

2. Remove the bolt at the bottom of the pump which holds the inlet screen in place (bottom loading pumps only).

3. Remove the three bolts at the bottom of the pump which hold the inlet in place (See Figures 8

4. Remove. the inlet from the pump’s casing by pulling it out.

5. Twist and slide the casing down off the pump’s frame.

Cleaning the Pump Interior

and 9).

The inner workings of the pump should now be exposed for inspection and cleaning (See Figures 8 Gently brush off built-up solids from the float, discharge tube, pump casing and control rod.

and 9

)

Mineral Build-up Cleaning Procedure

1. The bottom “spider” casting should be removed by unthreading it from the discharge tube. (See Figures 8

)

and 9

2. Visually inspect the fluid discharge pipe for scale build-up or debris. Also, do the same with the float that slides up and down on the discharge

Should

(See Figures 8

and spring cup will allow you to remove the spring, sliding stop and float from the SS discharge pipe.

4. The fluid discharge tube can now be cleaned using a damp cloth. To aid in cleaning, the discharge tube can be

soaked in vinegar. To remove tougher build-up, scour pads that are made for non-stick cookware can be used.

5. Both the internal and external surfaces of the float can be cleaned using a damp cloth. To aid in cleaning, the float

can be soaked in vinegar. To remove tougher build-up, scour pads that are made for non-stick cookware can be used. The float end plates can be removed to ease cleaning. After cleaning, the plates should be replaced on the same end of the float from which they came.

6. The white plastic square control rod is the next component to be cleaned. The control rod is the item that fits

tube

there be scale deposits on either the discharge

and 9

) Remove the small steel hairpin from the bottom spring cup. Removing the hairpin

through the smaller hole in the float plate and is adjacent to the discharge tube in the assembled pump. To clean the control rod, use an abrasive pad or a razor or utility knife (not sandpaper).

tube

or float, remove the float from the discharge tube as Follows:

7. The final component to be cleaned is the outer casing. The fastest and most effective way to clean out the inside surface of the pump casing is to use a three-stone honing tool. The technique is to move the hone in and out a half dozen times or so, through each end of the casing. The time for the casing cleaning should take

no longer than 5 minutes.

The AutoPump is now ready for re-assembly by following the steps above in reverse order.

Note: Before threading the bottom “spider” onto the pump’s discharge tube, be sure to wrap the discharge

tube

’s threads completely with Teflon tape.

Note: Before inserting the two assemblies back into the pump’s casing, apply PTFE grease to the two o-rings

(#16 on the next page) to make the next disassembly easier.

Figure 8 - Exploded View of Bottom-Loading Ultra (Long and Short) Figure 8 - Exploded View of Bottom-Loading Ultra (Long and Short)

Figure 9 - Exploded View of Top-Loading Ultra (Long and Short) Figure 9 - Exploded View of Top-Loading Ultra (Long and Short)

116

Figure 10 - Exploded View of AP Ultra Lever Assembly

Parts Assembled

ITEM NO. PART NUMBER DESCRIPTION

201616

201623

206445

201033

201626

202889

200330

201053

201520

200496

201052

201458

120 P.SI INTAKE POPPET CONNECTOR-LONG

120 P.SI INTAKE POPPET CONNECTOR-SHORT

316 SS 120 P.SI EXHAUST POPPET-LONG

316 SS 120 P.SI EXHAUST POPPET-SHORT

NITRONIC 60 POPPET PIN-BUSHING

LEVER HALF

316 SS LEVER CONNECTING PIN

316 SS LEVER CONNECTING NUT

17-7 COUNTERWEIGHT ROLLER

316 SS COUNTERWEIGHT BUSHING

316 SS COUNTERWEIGHT-LONG

316 SS COUNTERWEIGHT-SHORT

VITON BUMPER O-RING

316 SS CONTROL ROD ADAPTER BUSHING

PVDF CONTROL ROD ROLLER

QTY.

Figure 11 - Exploded View of 1 Inch Check Valve

Adapter

Barbed Fitting

Check Ball

Check Valve Housing

Chapter 7: Troubleshooting & Repairs

Revision 3 - December, 2013Revision 3 - December, 2013

Problems may occur and usually can be easily resolved by following these instructions. If, after careful reading and service, you cannot resolve the problem, please contact the QED Environmental Systems (QED) Service Department at (800) 537-1767.

Caution: Wear goggles, gloves, and coveralls when servicing this system.After troubleshooting is completed and before assembling the pump, slowly move the float through its range to ensure that the lever will trip even if thepump fills and empties slowly.

Possible Causes

Detailed Instructions

Follow This Chart

Air Supply

Fluid Level

Air Exhaust Restricted

Fluid Inlet Clogged

5. Debris, Scale or Very Viscous Fluid

6. Lever Pivot Wear X

7. Debris in Air Inlet Valve

8. Fluid Check Valve

9. Valve Timing

Pump Not Cycling

X1. X

X2.

X3. X

X4.

Symptoms

Pump Not Cycling, Volume is Reduced or There is No Discharge

Air in Fluid or

Discharge

Troubleshooting

1. Air Supply

If the air pressure is too low, or if the flow is severely restricted, the pump will not cycle. The minimum air

•

pressure requirement for pump operation is 0.5 psi

(.03 Bar) per foot(30cm) of vertical static head.

•

If the air pressure exceeds the design limitations of the pump, the pump may fail to cycle, or the exhaust may have locked up and caused air to enter the fluid discharge.

2. Fluid Level

The fluid level must be above the fluid inlet on a Top-Loading pump. On a Bottom-Loading pump, the fluid must

•

be no lower than 9 inches below the head of the pump

:detcirtseR tsuahxE riA.3

• .retemaid ni llams oot ro ,deggulp ,deknik eb ton tsum enil tsuahxe ehT

The air exhaust outlet must be above the fluid level

•

• .enil yrevocer ropav gninoitcnuf a ro erehpsomta eht ot detnev eb tsum llew eht ,llew eht ni stsuahxe ria eht fI

Chapter 7: Troubleshooting & Repairs

Revision 3 - December, 2013Revision 3 - December, 2013

• If the air exhausts to the atmosphere (outside the well) and a vacuum is drawn on the well, the pump may fail to fill. In order for the pump to fill under these conditions, the pump must be submerged to make up for the pressure difference between the atmosphere and the partial vacuum in the well.

The pressure difference, expressed as feet(cm) of water column (FT. W. C.), is the distance the fluid must be above the pump before it can fill.

4. Fluid Inlet Clogged

•

If the fluid inlet screen is clogged with debris water cannot enter the pump.

Debris, Scale, or very Viscous Fluid

If debris, scale or a very viscous fluid has accumulated inside the pump, the float may not move freely up and

•

down, or the control rod may not slide easily through the float.

Clean the float, control rod, and the casing. (See Chapter 6 for cleaning instructions).

•

6. Lever Pivot Wear

• Grasp the center of the lever with thumb and forefinger. Rotate the lever to horizontal.

• Push up and down, toward and away from the head. Confirm that there is less than 1/32 inch(0.76mm) of

movement.

•

Replace the levers if the pivot hole is worn

7. Debris in Air Inlet Valve (First check #6-Lever Pivot Wear)

•

Open the pump. Connect the air supply. Pull the control rod down. Listen to determine if air leaks through. If air still leaks through the valve with the control rod down, the air tubing must be removed to access the valve inlet to check for debris in the valve. Clean the valve by blowing air or water through it from both ends.

Push the rod upwards. If little or no air passes through, remove

•

the tubing to access the valve inlet. Blow air through the valve from the poppet side to clear debris from the ball and seat.

8. Fluid Check Valves

• Open the pump. Hold the pump vertically and pour water into the discharge check valve. If water flows through, clean the valve.

•

Remove the valve and use emery cloth or a very fine sand paper to polish the surface where the ball seats.

• If the pump is a Bottom-Loading design, inspect the seat of the bottom check valve for debris and wear. Clean or replace if necessary.

If the pump is a Top-Loading design, remove the fluid inlet check valve and inspect the seating surface and the

•

ball for debris and wear.

Chapter 7: Troubleshooting & Repairs

Revision 3 - December, 2013Revision 3 - December, 2013

9. Air Inlet Valve Timing

•

(First check lever pivot wear per #6 above)

• Call the QED Service Department for correct air valve timing for your pump.

Returning Equipment for Service

If the equipment needs to be returned to QED for servicing, please follow these steps:

1. Call the QED Service Department and obtain a Return Material Authorization (RMA) number. Please have available the contact person’s name, company name and address, phone number, fax number, reason for the return, and the names of the chemicals to which the equipment has been exposed.

2. Clean all equipment before shipping. (See Equipment Cleaning Requirements at the end of this section). If the equipment must be cleaned after it arrives at QED, the customer will be charged for the cleaning and disposal of material, if necessary. (Cost can be $500.00 per piece of equipment cleaned.) It is also important to note that shipping equipment with a known hazardous waste is a violation of federal law. Drain and dry all equipment after cleaning.

3. Package the equipment so that it will not be damaged in shipment. Use bubble pack rather than styrofoam flakes as packing material.

4. Ship the equipment via a carrier and service level (i.e., one-day, two-day shipping) in consideration of probable service time and return shipment time.

5. It is recommended that such shipments be insured so, if the shipment is badly damaged or lost, the customer can replace the equipment at little or no cost.

6. Include the contact’s name, company, phone number and RMA number given by QED.

7. Write the RMA number on the outside of the packaging so it will be directed immediately to the QED Service

Department.

Equipment Cleaning Requirements

If the equipment is to be shipped to another site or to the factory for service, it needs to be thoroughly cleaned before leaving the site. Cleaning the equipment protects the user (sender), the shipper, and the receiver from dirt and/or contaminants. If the equipment is not cleaned prior to shipping for servicing, it may be severely delayed, refused or the shipper may be charged a cleaning fee. Before packing and shipping, ensure that the equipment is dry inside and out.

To Clean the AP Ultra:

1. Pump clean water or water with a gentle soap solution (e.g. Dish Soap) through the pump to remove free product

and particles.

2. Rinse all soap off of the equipment.

3. Soak and rinse the outside of the unit with water to remove loose debris and dirt.

4. Pressure wash inside and out to remove difficult dirt and contaminants.

Caution: Use low pressure (less than 40 psi

(2.76 bar)) when pressure washing.

Specifications - Bottom Inlet, Long Specifications - Bottom Inlet, Long

Max. Flow

Length

Advantages

1. The original automatic air powered well pump, proven worldwide over 30 years.

2. Proprietary finishes extend the time between cleaning.

14 gpm (53 lpm)*

O.D.

3.6 in. (9.1 cm)

51.4 in. (131 cm)

Bottom Inlet, Long

Description

The AutoPump Ultra 4.0 Bottom Inlet Long provides maximum capabilities and flow in a bottom inlet pump for 4” (100 mm) diameter and larger wells. The base model delivers flow rates up to 14 gpm (53 lpm)*. The Ultra 4.0 uses proprietary non-stick finishes on the float and discharge tube to reduce solids buildup, extending the time between cleaning and making it much faster and easier to clean the pump. All metallic parts are 316-grade Stainless Steel, which has greater corrosion resistance and can withstand attacks of the harshest leachate. The AP4.0 Bottom Inlet Long pump is complemented by the most comprehensive selection of accessories to provide a complete system to meet site-specific requirements. Call QED for prompt, no-obligation assistance on your pumping project needs.

The AutoPump Heritage

The AutoPump Ultra 4.0 Bottom Inlet Long is part of the famous AutoPump family of original automatic air-powered pumps, developed in the mid 1980s specifically to handle unique pumping needs at remediation and landfill sites. Over the years they’ve proven their durability at thousands of sites worldwide. AutoPumps are designed to handle difficult pumping challenges that other pumps can’t, such as hydrocarbons, solvents, suspended solids, corrosives, temperature extremes, viscous fluids and frequent start/stop cycles. Beyond just the pump, AutoPump systems offer the most complete range of tubing, hose, connectors, wellhead caps and accessories to help your installation go smoothly. This superior pumping heritage, application experience and support back up every AutoPump you put to work on your project.

3. All metallic parts are 316-grade SS for better corrosion resistance.

4. New and improved valve stem connections have no fasteners, or cotter pins. Exhaust seat is easy to adjust.

5. Temperature ratings up to 250 °F, making it ideal for high temperature applications.

6. Five-year warranty.

*Consult QED for higher flow requirements

Actuation Level 38.4" (98 cm)

Specifications - Bottom Inlet, Short Specifications - Bottom Inlet, Short Specifications - Bottom Inlet, Long

Bottom Inlet, Long

Pump Dimensions Specifications & Operating Requirements

Length 51.4” (131 cm)

Liquid Discharge

Air Supply

Exhaust

Inlet

O.D. 3.6" (9.1 cm)

Model

Liquid Inlet Location

Length Overall (pump & fittings)

Weight

Max. Flow Rate

Pump Volume / Cycle

Min. Actuation Level

Standard Pump

Max. Depth

Air Pressure Range

Air Usage

High Pressure Pump

Max. Depth

Air Pressure Range

Min. Liquid Density

Standard Construction Materials

Pump Body

Pump Ends

Internal Components

Tube & Hose Fittings

Fitting Type

Tube & Hose Options

Tubing Material

Sizes - Liquid Discharge

Pump Air Supply

Air Exhaust

Hose Material

Sizes - Liquid Discharge

Pump Air Supply

Air Exhaust

4" - Long AP4.0 Bottom Inlet

Bottom

3.6 in. (9.1 cm)

51.4 in. (131 cm) 16 lbs. (7.3 kg) 14 gpm (53 lpm) - See Flow Rate Chart*

0.58 - 0.78 gal (2.2 - 3.0L )

38.4 in. (98 cm)

250 ft. (76 m) 5 - 120 psi (0.4 - 8.4 kg/cm2)

0.4-1.1 scf / gal. (3.0-8.5 liters of air / fluid liter) - See Air Usage Chart

425 ft. (130 m) 5 - 200 psi (0.4 - 14.1 kg/cm2)

0.7 SpG (0.7 g/cm3)

Fiberglass or Stainless Steel 316 Stainless Steel 316 Stainless Steel, Viton, PVDF 316 Stainless Steel Barbs or Quick Connects or Easy Fittings

Nylon 1 in. (25 mm) or 1-1/4 in. (32 mm) OD 1/2 in. (13 mm) OD 5/8 in. (16 mm) OD Nitrile 3/4 in. (19 mm) or 1 in. (25 mm) ID 3/8 in. (9.5 mm) ID 1/2 in. (13 mm) ID

Application Limits (Base model)

AutoPump Ultra 4.0 pumps are designed to handle the application ranges described below. For applications outside these ranges, consult QED about AP4 upgrades.

Maximum Temperature: Up to 250 °F (121 °C) with certain models pH Range: 2-12

*Consult QED for higher flow requirements

Material upgrades available

Applies to QED supplied tubing;

PVDF - Polyvinylidene Fluoride

other tubing sources may not

conform to QED fittings.

AutoPump Ultra 4.0 Long and Short pumps are warranted for five (5) years: 100% materials and workmanship.

Specifications - Bottom Inlet, Long

Bottom Inlet, Long

3/4 inch (19 mm)

Inside Diameter Discharge Hose

(Equivalent to 1-Inch O.D. Tubing)

6-INCH (15 cm) SUBMERGENCE OF PUMP HEAD

GALLONS

PER

MINUTE

WITH

3/4-INCH

I.D. HOSE

GALLONS

PER

MINUTE

WITH

3/4-INCH

I.D. HOSE

GALLONS

PER

MINUTE

WITH

3/4-INCH

I.D. HOSE

AIR INLET PRESSURES

40 PSI

6.1

3 Kg/cm

12.26018.3

24.4

2 FT. (60 cm) SUBMERGENCE OF PUMP HEAD

AIR INLET PRESSURES

40 PSI

6.1

3 Kg/cm

12.2

18.3

24.4

10 FT. (300 cm) SUBMERGENCE OF PUMP HEAD

AIR INLET PRESSURES

40 PSI

3 Kg/cm

12.2

18.3

6.1

24.4

100

30.5

100

30.5

100

30.5

120

36.6

120

36.6

120

36.6

140

42.7

140

42.7

140

42.7

100 PSI

7 Kg/cm

70 PSI

5 Kg/cm

160

48.8

100 PSI

7 Kg/cm

70 PSI

5 Kg/cm

160

48.8

100 PSI

7 Kg/cm

70 PSI

5 Kg/cm

160

48.8

180

54.9

180

54.9

180

54.9

Flow Rates

1 inch (25.4 mm)

Inside Diameter Discharge Hose

(Equivalent to 1.25-Inch O.D. Tubing)

68.1

60.6

APPROXIMATE

15.1

LITERS

PER

MINUTE

WITH

19 mm

I.D. HOSE

45.4

37.9

30.3

22.7

7.6

200

FT.

Meters

DEPTH IN WELL

68.1

60.6

APPROXIMATE

15.1

LITERS

PER

MINUTE

WITH

19 mm

I.D. HOSE

45.4

37.9

30.3

22.7

7.6

200

FT.

Meters

DEPTH IN WELL

68.1

60.6

APPROXIMATE

15.1

LITERS

PER

MINUTE

WITH

19 mm

I.D. HOSE

45.4

37.9

30.3

22.7

7.6

200

FT.

Meters

DEPTH IN WELL

6-INCH (15 cm) SUBMERGENCE OF PUMP HEAD

GALLONS

PER

MINUTE

WITH

1-INCH

I.D. HOSE

GALLONS

PER

MINUTE

WITH

1-INCH

I.D. HOSE

GALLONS

PER

MINUTE

WITH

1-INCH

I.D. HOSE

6.1

2 FT. (60 cm) SUBMERGENCE OF PUMP HEAD

6.1

10 FT. (300 cm) SUBMERGENCE OF PUMP HEAD

6.1

AIR INLET PRESSURES

40 PSI

3 Kg/cm

12.2

18.3

AIR INLET PRESSURES

40 PSI

3 Kg/cm

12.2

18.3

40 PSI

3 Kg/cm

18.3

12.2

24.4

7 Kg/cm

70 PSI

5 Kg/cm

100

30.5

100

30.5

120

36.6

120

36.6

140

42.7

140

42.7

160

5 Kg/cm

160

48.8

AIR INLET PRESSURES

5 Kg/cm

100

30.5

120

36.6

140

42.7

160

48.8

100 PSI

180

8.84 9.45 16

100 PSI

7 Kg/cm

70 PSI

180

100 PSI

7 Kg/cm

70 PSI

180

54.9

9.45 16

68.1

60.6

APPROXIMATE

45.4

LITERS

FT. Meters

APPROXIMATE

FT. Meters

APPROXIMATE

FT. Meters

PER

MINUTE

WITH

25.4 mm

I.D. HOSE

DEPTH IN WELL

LITERS

PER

MINUTE

WITH

25.4 mm

I.D. HOSE

DEPTH IN WELL

LITERS

PER

MINUTE

WITH

25.4 mm

I.D. HOSE

DEPTH IN WELL

37.9

30.3

22.7

15.1

7.6

200

68.1

60.6

45.4

37.9

30.3

22.7

15.14

7.6

200

68.1

60.6

45.4

37.9

30.3

22.7

15.1

7.6

200

FLOW RATES MAY VARY WITH SITE CONDITIONS. CALL QED FOR TECHNICAL ASSISTANCE.

Specifications - Bottom Inlet, LongSpecifications - Bottom Inlet, Long

Bottom Inlet, Long

Air Consumption

STANDARD CUBIC FEET OF AIR PER GALLON PUMPED (SCF/GAL)

1.6

1.5

1.4

1.3

1.2

1.1

1.0

100 PSI

7 Kg/cm

5 Kg/cm

70 PSI

40 PSI

3 Kg/cm

20 40 60 80 100 120 140 160 180 200

36.61.6 2.21 3.81 24.4 30.5 169.457.24 8.84

3/4 inch (19 mm) Inside Diameter Discharge Hose

11.2

(Equivalent to 1-Inch O.D. Tubing)

10.5

9.7

9.0

8.2

APPROXIMATE STANDARD

7.5

LITER OF AIR

PER

LITER PUMPED

6.7

(STD L/LITER)

6.0

5.2

4.5

3.7

3.0

2.2

1.5 FT.

Meters

DEPTH IN WELL

STANDARD CUBIC FEET OF AIR

PER GALLON PUMPED (SCF/GAL)

1.6

1.5

1.4

1.3

1.2

100 PSI

70 PSI

5 Kg/cm

7 Kg/cm

1.1

1.0

20 40 60 80 100 120 140 160 180 200

40 PSI

3 Kg/cm

36.61.6 2.21 3.81 24.4 30.5 169.457.24 8.84

1 inch (25.4 mm) Inside Diameter Discharge Hose

11.2

(Equivalent to 1.25-Inch O.D. Tubing)

10.5

9.7

9.0

8.2

APPROXIMATE STANDARD

7.5

LITER OF AIR

PER

LITER PUMPED

6.7

(STD L/LITER)

6.0

5.2

4.5

3.7

3.0

2.2

1.5 FT.

Meters

DEPTH IN WELL

Specifications - Bottom Inlet, Short Specifications - Bottom Inlet, Short

Bottom Inlet, Short

Max. Flow

Length

Advantages

1. The original automatic air powered well pump, proven worldwide over 30 years.

2. Proprietary finishes extend the time between cleaning.

3. All metallic parts are 316-grade SS for better corrosion resistance.

13 gpm (49 lpm)

O.D.

3.6 in. (9.1 cm)

39.3 in. (100 cm)

Description

The AutoPump® Ultra 4.0 Bottom Inlet Short provides maximum capabilities and flow in a bottom inlet pump for 4” (100 mm) diameter and larger wells with shorter water columns and/or the need to pump down to lower water levels, compared to full-length pumps, and it can deliver flow rates up to 13 gpm (49 lpm)*. The Ultra 4.0 uses proprietary non-stick finishes on the float and discharge tube to reduce solids buildup, extending the time between cleaning and making it much faster and easier to clean the pump. All metallic parts are 316-grade Stainless Steel, which has greater corrosion resistance and can withstand attacks of the harshest leachate. The AP4.0 Bottom Inlet Short pump is complemented by the most comprehensive selection of accessories to provide a complete system to meet site-specific requirements. Call QED for prompt, no-obligation assistance on your pumping project needs.

The AutoPump Heritage

The AutoPump Ultra 4.0 Bottom Inlet Short is part of the famous AutoPump family of original automatic air-powered pumps, developed in the mid 1980s specifically to handle unique pumping needs at remediation and landfill sites. Over the years they’ve proven their durability at thousands of sites worldwide. AutoPumps are designed to handle difficult pumping challenges that other pumps can’t, such as hydrocarbons, solvents, suspended solids, corrosives, temperature extremes, viscous fluids and frequent start/ stop cycles. Beyond just the pump, AutoPump systems offer the most complete range of tubing, hose, connectors, wellhead caps and accessories to help your installation go smoothly. This superior pumping heritage, application experience and support back up every AutoPump you put to work on your project.

4. New and improved valve stem connections have no fasteners, or cotter pins. Exhaust seat is easy to adjust.

5. Temperature ratings up to 250 °F, making it ideal for high temperature applications.

6. Five-year warranty.

*Consult QED for higher flow requirements

O.D. 3.6" (9.1 cm)

Liquid Discharge

Specifications - Bottom Inlet, Short Specifications - Bottom Inlet, Short

Bottom Inlet, Short

Pump Dimensions Specifications & Operating Requirements

Length 39.3" (100 cm)

Actuation Level 26.7" (68 cm)

Air Supply

Exhaust

Inlet

Model

Liquid Inlet Location

Length Overall (pump & fittings)

Weight

Max. Flow Rate

Pump Volume / Cycle

Min. Actuation Level

Standard Pump

Max. Depth

Air Pressure Range

Air Usage

High Pressure Pump

Max. Depth

Air Pressure Range

Min. Liquid Density

Standard Construction Materials

Pump Body

Pump Ends

Internal Components

Tube & Hose Fittings

Fitting Type

Tube & Hose Options

Tubing Material

Sizes - Liquid Discharge

Pump Air Supply

Air Exhaust

Hose Material

Sizes - Liquid Discharge

Pump Air Supply

Air Exhaust

4" - Short AP4.0 Bottom Inlet

Bottom

3.6 in. (9.1 cm)

39.3 in. (100 cm) 13 lbs. (5.9 kg) 13 gpm (49 lpm)* - See Flow Rate Chart

0.22 - 0.36 gal (.83 - 1.36L )

26.7 in. (68 cm)

250 ft. (76 m) 5 - 120 psi (0.4 - 8.4 kg/cm2)

0.4-1.5 scf / gal. (1.5 - 5.7 liters of air / fluid liter) - See Air Usage Chart

425 ft. (130 m) 5 - 200 psi (0.4 - 14.1 kg/cm2)

0.7 SpG (0.7 g/cm3)

Fiberglass or Stainless Steel 316 Stainless Steel 316 Stainless Steel, Viton, PVDF 316 Stainless Steel Barbs or Quick Connects or Easy Fittings

Nylon 1 in. (25 mm) or 1-1/4 in. (32 mm) OD 1/2 in. (13 mm) OD 5/8 in. (16 mm) OD Nitrile 3/4 in. (19 mm) or 1 in. (25 mm) ID 3/8 in. (9.5 mm) ID 1/2 in. (13 mm) ID

Application Limits (Base model)

AutoPump Ultra 4.0 pumps are designed to handle the application ranges described below. For applications outside these ranges, consult QED about AP4 upgrades.

Maximum Temperature: Up to 250 °F (121 °C) with certain models pH Range: 2-12

*Consult QED for higher flow requirements

Applies to QED supplied tubing;

PVDF - Polyvinylidene Fluoride

other tubing sources may not

conform to QED fittings.

AutoPump Ultra 4.0 Long and Short pumps are warranted for five (5) years: 100% materials and workmanship.

Specifications - Bottom Inlet, Short Specifications - Bottom Inlet, Short

Bottom Inlet, Short

3/4 inch (19 mm)

Inside Diameter Discharge Hose

(Equivalent to 1-Inch O.D. Tubing)

6-INCH (15 cm) SUBMERGENCE OF PUMP HEAD

GALLONS

PER

MINUTE

WITH

3/4-INCH

I.D. HOSE

GALLONS

PER

MINUTE

WITH

3/4-INCH

I.D. HOSE

GALLONS

PER

MINUTE

WITH

3/4-INCH

I.D. HOSE

AIR INLET PRESSURES

4 15.1

40 PSI

3 Kg/cm

2 FT. (60 cm) SUBMERGENCE OF PUMP HEAD

12.2

18.3

6.1

24.4

AIR INLET PRESSURES

40 PSI

3 Kg/cm

10 FT. (300 cm) SUBMERGENCE OF PUMP HEAD

6.1

12.2

18.3

24.4

40 PSI

3 Kg/cm

6.1

12.2

18.3

24.4

70 PSI

5 Kg/cm

100

30.5

70 PSI

5 Kg/cm

100

30.5

120

36.6

120

36.6

140

42.7

140

42.7

AIR INLET PRESSURES

70 PSI

5 Kg/cm

100

30.5

120

36.6

140

42.7

100 PSI

7 Kg/cm

160

8.84 9.45 16

100 PSI

7 Kg/cm

160

48.8

100 PSI

7 Kg/cm

160

48.8

180

54.9

9.45 16

Flow Rates

1 inch (25.4 mm)

Inside Diameter Discharge Hose

(Equivilant to 1.25-Inch O.D. Tubing)

68.1

60.6

APPROXIMATE

LITERS

45.412

37.9

30.3

22.7

PER

MINUTE

WITH

19 mm

I.D. HOSE

GALLONS

PER

MINUTE

WITH

1-INCH

I.D. HOSE

7.6

200

FT. Meters

DEPTH IN WELL

AIR INLET PRESSURES

40 PSI

3 Kg/cm

12.2

6.1

18.3

24.4

100

30.5

120

36.6

140

42.7

100 PSI

7 Kg/cm

70 PSI

5 Kg/cm

160

8.84 9.45 16

2 FT. (60 cm) SUBMERGENCE OF PUMP HEAD

6-INCH (15 cm) SUBMERGENCE OF PUMP HEAD

200

68.1

60.6

45.4

37.9

30.3

22.7

15.14

7.6

68.1

60.6

45.4

37.9

30.3

22.7

15.1

7.6

FT. Meters

APPROXIMATE

LITERS

PER

MINUTE

WITH

19 mm

I.D. HOSE

DEPTH IN WELL

APPROXIMATE

LITERS

PER

MINUTE

WITH

19 mm

I.D. HOSE

DEPTH IN WELL

GALLONS

PER

MINUTE

WITH

1-INCH

I.D. HOSE

GALLONS

PER

MINUTE

WITH

1-INCH

I.D. HOSE

AIR INLET PRESSURES

40 PSI

3 Kg/cm

10 FT. (300 cm) SUBMERGENCE OF PUMP HEAD

12.2

6.1

18.3

24.4

100

30.5

120

36.6

140

42.7

160

48.8

AIR INLET PRESSURES

40 PSI

3 Kg/cm

12.2

18.3

6.1

24.4

100

30.5

120

36.6

70 PSI

5 Kg/cm

140

42.7

48.8

160

100 PSI

7 Kg/cm

70 PSI

5 Kg/cm

100 PSI

7 Kg/cm

180

54.9

9.45 16

68.1

60.6

APPROXIMATE

LITERS

45.4

37.9

30.3

22.7

15.1

PER

MINUTE

WITH

25.4 mm

I.D. HOSE

7.6

200

FT. Meters

DEPTH IN WELL

68.1

60.6

APPROXIMATE

LITERS

45.4

37.9

30.3

22.7

15.14

PER

MINUTE

WITH

25.4 mm

I.D. HOSE

7.6

200

FT. Meters

DEPTH IN WELL

68.1

60.6

APPROXIMATE

LITERS

45.4

37.9

30.3

22.7

15.1

PER

MINUTE

WITH

25.4 mm

I.D. HOSE

7.6

200

FT. Meters

DEPTH IN WELL

FLOW RATES MAY VARY WITH SITE CONDITIONS. CALL QED FOR TECHNICAL ASSISTANCE.

Specifications - Bottom Inlet, Short Specifications - Bottom Inlet, Short

Bottom Inlet, Short

Air Consumption

STANDARD CUBIC FEET OF AIR

PER GALLON PUMPED (SCF/GAL)

1.6

1.5

1.4

1.3

1.2

1.1

1.0

20 40 60 80 100 120 140 160 180 200

40 PSI

3 Kg/cm

36.61.6 2.21 3.81 24.4 30.5 169.457.24 8.84

100 PSI

7 Kg/cm

70 PSI

5 Kg/cm

3/4 inch (19 mm) Inside Diameter Discharge Hose

11.2

(Equivalent to 1-Inch O.D. Tubing)

10.5

9.7

9.0

8.2

APPROXIMATE STANDARD

7.5

LITER OF AIR

PER

LITER PUMPED

6.7

(STD L/LITER)

6.0

5.2

4.5

3.7

3.0

2.2

1.5 FT.

Meters

DEPTH IN WELL

STANDARD CUBIC FEET OF AIR PER GALLON PUMPED (SCF/GAL)

1.6

1.5

1.4

1.3

1.2

1.1

1.0

20 40 60 80 100 120 140 160 180 200

40 PSI

3 Kg/cm

36.61.6 2.21 3.81 24.4 30.5 169.457.24 8.84

100 PSI

7 Kg/cm

70 PSI

5 Kg/cm

1 inch (25.4 mm) Inside Diameter Discharge Hose

11.2

(Equivalent to 1.25-Inch O.D. Tubing)

10.5

9.7

9.0

8.2

APPROXIMATE STANDARD

7.5

LITER OF AIR PER LITER PUMPED

6.7

(STD L/LITER)

6.0

5.2

4.5

3.7

3.0

2.2

1.5 FT.

Meters

DEPTH

IN WELL

Specifications - Top Inlet, Long Specifications - Top Inlet, Long

Top Inlet, Long

Max. Flow

Length

Advantages

1. The original automatic air powered well pump, proven worldwide over 30 years.

2. Proprietary finishes extend the time between cleaning.

3. All metallic parts are 316-grade SS for better corrosion resistance.

10 gpm (38 lpm)

O.D.

3.6 in. (9.1 cm)

56.7 in. (144 cm)

Description

The AutoPump® Ultra 4.0 Top Inlet Long provides maximum capabilities and flow in a top inlet pump for 4” diameter and larger wells needing an elevated inlet, such as pumping total fluids from wells contaminated with LNAPLs, and it can deliver flow rates up to 10 gpm (38 lpm)*. The Ultra 4.0 uses proprietary non-stick finishes on the float and discharge tube to reduce solids buildup, extending the time between cleaning and making it much faster and easier to clean the pump. All metallic parts are 316-grade Stainless Steel, which has greater corrosion resistance and can withstand attacks of the harshest leachate. The AP4.0 Top Inlet Long pump is complemented by the most comprehensive selection of accessories to provide a complete system to meet site-specific requirements. Call QED for prompt, no-obligation assistance on your pumping project needs.

The AutoPump Heritage

The AutoPump Ultra 4.0 Top Inlet Long is part of the famous AutoPump family of original automatic air-powered pumps, developed in the mid 1980s specifically to handle unique pumping needs at remediation and landfill sites. Over the years they’ve proven their durability at thousands of sites worldwide. AutoPumps are designed to handle difficult pumping challenges that other pumps can’t, such as hydrocarbons, solvents, suspended solids, corrosives, temperature extremes, viscous fluids and frequent start/ stop cycles. Beyond just the pump, AutoPump systems offer the most complete range of tubing, hose, connectors, wellhead caps and accessories to help your installation go smoothly. This superior pumping heritage, application experience and support back up every AutoPump you put to work on your project.

4. New and improved valve stem connections have no fasteners, or cotter pins. Exhaust seat is easy to adjust.

5. Temperature ratings up to 250 °F, making it ideal for high temperature applications.

6. Five-year warranty.

*Consult QED for higher flow requirements

Specifications - Top Inlet, Long Specifications - Top Inlet, Long

Top Inlet, Long

Pump Dimensions Specifications & Operating Requirements

Liquid Discharge

Air Supply

Exhaust

Actuation Level 53.3" (135 cm)

Length to Top of Fittings 56.7" (144 cm)

Inlet

Model

Liquid Inlet Location

Length Overall (pump & fittings)

Weight

Max. Flow Rate

Pump Volume / Cycle

Min. Actuation Level

Standard Pump

Max. Depth

Air Pressure Range

Air Usage

High Pressure Pump

Max. Depth

Air Pressure Range

Min. Liquid Density

Standard Construction Materials

Pump Body

Pump Ends

Internal Components

Tube & Hose Fittings

Fitting Type

Tube & Hose Options

Tubing Material

Sizes - Liquid Discharge

Pump Air Supply

Air Exhaust

Hose Material

Sizes - Liquid Discharge

Pump Air Supply

Air Exhaust

4" - Long AP4.0 Top Inlet

Top

3.6 in. (9.1 cm)

56.7 in. (144 cm) 18 lbs. (8.7 kg) 10 gpm (38 lpm) - See Flow Rate Chart

0.58 - 0.78 gal (2.2 - 3.0L )

53.3 in. (135 cm)

250 ft. (76 m) 5 - 120 psi (0.4 - 8.4 kg/cm2)

0.35-1.1 scf / gal. (3.0-8.4 liters of air / fluid liter)

425 ft. (130 m) 5 - 200 psi (0.4 - 14.1 kg/cm2)

0.7 SpG (0.7 g/cm3)

Fiberglass or Stainless Steel 316 Stainless Steel, Acetal 316 Stainless Steel, Viton, Acetal, PVDF

316 Stainless Steel Barbs or Quick Connects or Easy Fittings

Nylon 1 in. (25 mm) or 1-1/4 in. (32 mm) OD 1/2 in. (13 mm) OD 5/8 in. (16 mm) OD Nitrile 3/4 in. (19 mm) or 1 in. (25 mm) ID 3/8 in. (9.5 mm) ID 1/2 in. (13 mm) ID

O.D. 3.6" (9.1 cm)

Standard Application Limits (standard model)

AutoPump Ultra 4.0 pumps are designed to handle the application ranges described below. For applications outside these ranges, consult QED.

Maximum Temperature: Up to 250 °F (121 °C) with certain models pH Range: 2-12

Material upgrages available

Applies to QED supplied tubing;

PVDF - Polyvinylidene Fluoride

other tubing sources may not

conform to QED fittings.

AutoPump Ultra 4.0 Long and Short pumps are warranted for five (5) years: 100% materials and workmanship.

Specifications - Top Inlet, Long Specifications - Top Inlet, Long

Top Inlet, Long

3/4 inch (19 mm)

Inside Diameter Discharge Hose

(Equivalent to 1-Inch O.D. Tubing)

6-INCH (15 cm) SUBMERGENCE OF PUMP HEAD

GALLONS

MINUTE

WITH

3/4-INCH

I.D. HOSE

GALLONS

MINUTE

WITH

3/4-INCH

I.D. HOSE

GALLONS

MINUTE

WITH

3/4-INCH

I.D. HOSE

PER

AIR INLET PRESSURES

40 PSI

3 Kg/cm

6.1

12.2

18.3

24.4

2 FT. (60 cm) SUBMERGENCE OF PUMP HEAD

PER

AIR INLET PRESSURES

40 PSI

3 Kg/cm

6.1

10 FT. (300 cm) SUBMERGENCE OF PUMP HEAD

12.2

18.3

24.4

PER

AIR INLET PRESSURES

40 PSI

3 Kg/cm

6.1

12.2

18.3

24.4

100

30.5

100

30.5

100

30.5

120

36.6

120

36.6

120

36.6

140

42.7

140

42.7

140

42.7

100 PSI

7 Kg/cm

70 PSI

5 Kg/cm

160

8.84 9.45 16

100 PSI

7 Kg/cm

70 PSI

5 Kg/cm

160

48.8

100 PSI

7 Kg/cm

70 PSI

5 Kg/cm

160

48.8

180

54.9

9.45 16

200

68.1

60.6

45.4

37.9

30.3

22.7

15.1

7.6

68.1

60.6

45.4

37.9

30.3

22.7

15.14

7.6

68.1

60.6

45.4

37.9

30.3

22.7

15.1

7.6

FT. Meters

Flow Rates

APPROXIMATE

LITERS

PER

MINUTE

WITH

19 mm

I.D. HOSE

DEPTH IN WELL

APPROXIMATE

LITERS

PER

MINUTE

WITH

19 mm

I.D. HOSE

DEPTH IN WELL

APPROXIMATE

LITERS

PER

MINUTE

WITH

19 mm

I.D. HOSE

DEPTH IN WELL

1 inch (25.4 mm)

Inside Diameter Discharge Hose

(Equivalent to 1.25-Inch O.D. Tubing)

6-INCH (15 cm) SUBMERGENCE OF PUMP HEAD

GALLONS

PER

MINUTE

WITH

1-INCH

I.D. HOSE

6.1

2 FT. (60 cm) SUBMERGENCE OF PUMP HEAD

GALLONS

PER

MINUTE

WITH

1-INCH

I.D. HOSE

GALLONS

PER

MINUTE

WITH

1-INCH

I.D. HOSE

6.1

10 FT. (300 cm) SUBMERGENCE OF PUMP HEAD

6.1

AIR INLET PRESSURES

40 PSI

3 Kg/cm

12.2

18.3

24.4

AIR INLET PRESSURES

40 PSI

3 Kg/cm

12.2

18.3

24.4

AIR INLET PRESSURES

40 PSI

3 Kg/cm

18.3

12.2

24.4

68.1

60.6

APPROXIMATE

45.4

37.9

100 PSI

7 Kg/cm

70 PSI

5 Kg/cm

140

42.7

70 PSI

5 Kg/cm

140

42.7

70 PSI

5 Kg/cm

140

42.7

160

8.84 9.45 16

100 PSI

7 Kg/cm

160

48.8

100 PSI

7 Kg/cm

160

48.8

180

54.9

9.45 16

200

68.1

60.6

45.4

37.9

68.1

60.6

45.4

37.9

100

120

36.6

30.5

100

120

36.6

30.5

100

120

36.6

30.5

30.3

22.7

15.1

7.6

30.3

22.7

15.1

7.6

30.3

22.7

15.1

7.6

FT. Meters

LITERS

PER

MINUTE

WITH

25.4 mm

I.D. HOSE

DEPTH IN WELL

APPROXIMATE

LITERS

PER

MINUTE

WITH

25.4 mm

I.D. HOSE

DEPTH IN WELL

APPROXIMATE

LITERS

PER

MINUTE

WITH

25.4 mm

I.D. HOSE

DEPTH IN WELL

FLOW RATES MAY VARY WITH SITE CONDITIONS. CALL QED FOR TECHNICAL ASSISTANCE.

Specifications - Top Inlet, Long Specifications - Top Inlet, Long

Top Inlet, Long

Air Consumption

STANDARD CUBIC FEET OF AIR

PER GALLON PUMPED (SCF/GAL)

1.6

1.5

1.4

1.3

1.2

1.1

1.0

20 40 60 80 100 120 140 160 180 200

40 PSI

3 Kg/cm

100 PSI

7 Kg/cm

36.61.6 2.21 3.81 24.4 30.5 169.457.24 8.84

70 PSI

5 Kg/cm

3/4 inch (19 mm)

11.2

Inside Diameter Discharge Hose

(Equivalent to 1-Inch O.D. Tubing)

10.5

9.7

9.0

8.2

APPROXIMATE STANDARD

7.5

LITER OF AIR PER LITER PUMPED

6.7

(STD L/LITER)

6.0

5.2

4.5

3.7

3.0

2.2

1.5 FT.

Meters

DEPTH IN WELL

STANDARD CUBIC FEET OF AIR

PER GALLON PUMPED (SCF/GAL)

1.6

1.5

1.4

1.3

1.2

100 PSI

70 PSI

5 Kg/cm

7 Kg/cm

1.1

1.0

20 40 60 80 100 120 140 160 180 200

40 PSI

3 Kg/cm

36.61.6 2.21 3.81 24.4 30.5 169.457.24 8.84

1 inch (25.4 mm) Inside Diameter Discharge Hose

11.2

(Equivalent to 1.25-Inch O.D. Tubing)

10.5

9.7

9.0

8.2

APPROXIMATE STANDARD

7.5

LITER OF AIR

PER

LITER PUMPED

6.7

(STD L/LITER)

6.0

5.2

4.5

3.7

3.0

2.2

1.5 FT.

Meters

DEPTH IN WELL

Specifications - Top Inlet, Short Specifications - Top Inlet, Short

Top Inlet, Short

Max. Flow

Length

Advantages

1. The original automatic air powered well pump, proven worldwide over 30 years.

2. Proprietary finishes extend the time between cleaning.

3. All metallic parts are 316-grade SS for better corrosion resistance.

9 gpm (34 lpm)

O.D.

3.6 in. (9.1 cm)

45 in. (110 cm)

Description

The AutoPump Ultra 4.0 Top Inlet Short provides maximum capabilities and flow in a top inlet pump for 4” (100 mm) diameter and larger wells with shorter water columns and the need for an elevated inlet, such as pumping total fluids from wells contaminated with LNAPLs, and it can deliver flow rates up to 9 gpm (34 lpm)*. The Ultra 4.0 uses proprietary non-stick finishes on the float and discharge tube to reduce solids buildup, extending the time between cleaning and making it much faster and easier to clean the pump. All metallic parts are 316-grade Stainless Steel, which has greater corrosion resistance and can withstand attacks of the harshest leachate. The AP4.0 Top Inlet Short pump is complemented by the most comprehensive selection of accessories to provide a complete system to meet site-specific requirements. Call QED for prompt, no-obligation assistance on your pumping project needs.

The AutoPump Heritage

The AutoPump Ultra 4.0 Top Inlet Short is part of the famous AutoPump family of original automatic air-powered pumps, developed in the mid 1980s specifically to handle unique pumping needs at remediation and landfill sites. Over the years they’ve proven their durability at thousands of sites worldwide. AutoPumps are designed to handle difficult pumping challenges that other pumps can’t, such as hydrocarbons, solvents, suspended solids, corrosives, temperature extremes, viscous fluids and frequent start/ stop cycles. Beyond just the pump, AutoPump systems offer the most complete range of tubing, hose, connectors, wellhead caps and accessories to help your installation go smoothly. This superior pumping heritage, application experience and support back up every AutoPump you put to work on your project.

4. New and improved valve stem connections have no fasteners, or cotter pins. Exhaust seat is easy to adjust.

5. Temperature ratings up to 250 °F, making it ideal for high temperature applications.

6. Five-year warranty.

*Consult QED for higher flow requirements

Specifications - Top Inlet, Short Specifications - Top Inlet, Short

Top Inlet, Short

Pump Dimensions Specifications & Operating Requirements

Liquid Discharge

Air Supply

Exhaust

Length to Top of Fittings 45" (110 cm)

Actuation Level 41.6" (106 cm)

O.D. 3.6" (9.1 cm)

Inlet

Model

Liquid Inlet Location

Length Overall (pump & fittings)

Weight

Max. Flow Rate

Pump Volume / Cycle

Min. Actuation Level

Standard Pump

Max. Depth

Air Pressure Range

Air Usage

High Pressure Pump

Max. Depth

Air Pressure Range

Min. Liquid Density

Standard Construction Materials

Pump Body

Pump Ends Internal Components Tube & Hose Fittings

Fitting Type

Tube & Hose Options

Tubing Material

Sizes - Liquid Discharge

Pump Air Supply

Air Exhaust

Hose Material

Sizes - Liquid Discharge

Pump Air Supply

Air Exhaust

4" - Short AP4.0 Top Inlet

Top

3.6 in. (9.1 cm) 45 in. (110 cm) 17 lbs. (7.8 kg) 9 gpm (34 lpm) - See Flow Rate Chart

0.22 - 0.36 gal (.83 - 1.36L )

41.6 in. (106 cm)

250 ft. (76 m) 5 - 120 psi (0.4 - 8.4 kg/cm2)

0.35-1.5 scf / gal. (2.4-11.3 liters of air / fluid liter) - See Air Usage Chart

425 ft. (130 m) 5 - 200 psi (0.4 - 14.1 kg/cm2)

0.7 SpG (0.7 g/cm3)

Fiberglass or Stainless Steel 316 Stainless Steel 316 Stainless Steel, Viton, Acetal, PVDF 316 Stainless Steel Barbs or Quick Connects or Easy Fittings

Nylon 1 in. (25 mm) or 1-1/4 in. (32 mm) OD 1/2 in. (13 mm) OD 5/8 in. (16 mm) OD Nitrile 3/4 in. (19 mm) or 1 in. (25 mm) ID 3/8 in. (9.5 mm) ID 1/2 in. (13 mm) ID

Standard Application Limits (standard model)

AutoPump Ultra 4.0 pumps are designed to handle the application ranges described below. For applications outside these ranges, consult QED.

Maximum Temperature: Up to 250 °F (121 °C) with certain models pH Range: 2-12

Material upgrages available

Applies to QED supplied tubing;

PVDF - Polyvinylidene Fluoride

other tubing sources may not

conform to QED fittings.

AutoPump Ultra 4.0 Long and Short pumps are warranted for five (5) years: 100% materials and workmanship.

Specifications - Top Inlet, Short Specifications - Top Inlet, Short

Top Inlet, Short

3/4 inch (19 mm)

Inside Diameter Discharge Hose

(Equivalent to 1-Inch O.D. Tubing)

6-INCH (15 cm) SUBMERGENCE OF PUMP HEAD

GALLONS

PER

MINUTE

WITH

3/4-INCH

I.D. HOSE

GALLONS

PER

MINUTE

WITH

3/4-INCH

I.D. HOSE

GALLONS

PER

MINUTE

WITH

3/4-INCH

I.D. HOSE

AIR INLET PRESSURES

4 15.1

40 PSI

3 Kg/cm

18.3

12.2

6.1

24.4

2 FT. (60 cm) SUBMERGENCE OF PUMP HEAD

6.1

10 FT. (300 cm) SUBMERGENCE OF PUMP HEAD

6.1

AIR INLET PRESSURES

40 PSI

3 Kg/cm

12.2

18.3

12.2

18.3

24.4

70 PSI

5 Kg/cm

100

30.5

100

30.5

36.6

140

120

42.7

5 Kg/cm

140

120

42.7

48.8

AIR INLET PRESSURES

40 PSI

36.6

5 Kg/cm

140

120

42.7

48.8

3 Kg/cm

100

30.5

100 PSI

7 Kg/cm

160

180

8.84 9.45 16

100 PSI

7 Kg/cm

70 PSI

160

180

100 PSI

7 Kg/cm

70 PSI

160

180

54.9

9.45 16

Flow Rates

1 inch (25.4 mm)

Inside Diameter Discharge Hose

(Equivalent to 1.25-Inch O.D. Tubing)

68.1

60.6

APPROXIMATE

45.412

LITERS

FT.

Meters

APPROXIMATE

FT.

Meters

APPROXIMATE

FT.

Meters

PER

MINUTE

WITH

19 mm

I.D. HOSE

DEPTH IN WELL

LITERS

PER

MINUTE

WITH

19 mm

I.D. HOSE

DEPTH IN WELL

LITERS

PER

MINUTE

WITH

19 mm

I.D. HOSE

DEPTH IN WELL

37.9

30.3

22.7

7.6

200

68.1

60.6

45.4

37.9

30.3

22.7

15.14

7.6

200

68.1

60.6

45.4

37.9

30.3

22.7

15.1

7.6

200

GALLONS

MINUTE

1.25-INCH

O.D. TUBING

GALLONS

MINUTE

1.25-INCH

O.D. TUBING

GALLONS

MINUTE

1.25-INCH

O.D. TUBING

6-INCH (15 cm) SUBMERGENCE OF PUMP HEAD

PER

WITH

AIR INLET PRESSURES

40 PSI

3 Kg/cm

12.26018.3

6.1

24.4

100

30.5

2 FT. (60 cm) SUBMERGENCE OF PUMP HEAD

PER

WITH

AIR INLET PRESSURES

40 PSI

3 Kg/cm

12.2

6.1

18.3

24.4

100

30.5

10 FT. (300 cm) SUBMERGENCE OF PUMP HEAD

AIR INLET PRESSURES

PER

WITH

40 PSI

3 Kg/cm

12.2

6.1

18.3

24.4

100

30.5

120

36.6

120

36.6

120

36.6

140

42.7

140

42.7

140

42.7

100 PSI

7 Kg/cm

70 PSI

5 Kg/cm

160

48.8

54.9

100 PSI

7 Kg/cm

70 PSI

5 Kg/cm

160

48.8

54.9

100 PSI

7 Kg/cm

70 PSI

5 Kg/cm

160

48.8

54.9

180

68.1

60.6

APPROXIMATE

45.4

37.9

30.3

22.7

15.1

LITERS

PER

MINUTE

WITH

31.75 mm

O.D. TUBING

7.6

200

FT.

Meters

DEPTH IN WELL

68.1

60.6

APPROXIMATE

45.4

37.9

30.3

22.7

15.1

LITERS

PER

MINUTE

WITH

31.75 mm

O.D. TUBING

7.6

200

FT.

Meters

DEPTH IN WELL

68.1

60.6

APPROXIMATE

45.4

37.9

30.3

22.7

15.1

LITERS

PER

MINUTE

WITH

31.75 mm

O.D. TUBING

7.6

200

FT.

Meters

DEPTH IN WELL

FLOW RATES MAY VARY WITH SITE CONDITIONS. CALL QED FOR TECHNICAL ASSISTANCE.

Specifications - Top Inlet, Short Specifications - Top Inlet, Short

Top Inlet, Short

Air Consumption

STANDARD CUBIC FEET OF AIR

PER GALLON PUMPED (SCF/GAL)

1.6

1.5

1.4

1.3

1.2

1.1

1.0

20 40 60 80 100 120 140 160 180 200

40 PSI

3 Kg/cm

36.618.31.6 2.21 24.4 30.5 48.842.7 54.9 61

100 PSI

7 Kg/cm

70 PSI

5 Kg/cm

3/4 inch (19 mm) Inside Diameter Discharge Hose

11.2

(Equivalent to 1-Inch O.D. Tubing)

10.5

9.7

9.0

8.2

APPROXIMATE STANDARD

7.5

LITER OF AIR

PER

LITER PUMPED

6.7

(STD L/LITER)

6.0

5.2

4.5

3.7

3.0

2.2

1.5

FT. Meters

DEPTH IN WELL

STANDARD CUBIC FEET OF AIR PER GALLON PUMPED (SCF/GAL)

1.6

1.5

1.4

1.3

1.2

1.1

1.0

40 PSI

20 40 60 80 100 120 140 160 180 200

3 Kg/cm

36.618.31.6 2.21 24.4 30.5 48.842.7 54.9 61

100 PSI

7 Kg/cm

70 PSI

5 Kg/cm

1 inch (25.4 mm) Inside Diameter Discharge Hose

11.2

(Equivalent to 1.25-Inch O.D. Tubing)

10.5

9.7

9.0

8.2

APPROXIMATE STANDARD

7.5

LITER OF AIR

PER

LITER PUMPED

6.7

(STD L/LITER)

6.0

5.2

4.5

3.7

3.0

2.2

1.5

FT.

Meters

DEPTH IN WELL

Five Year Warranty

for the

application.

AP Ultra Pump - Terms, Conditions, and Warranty AP Ultra Pump - Terms, Conditions, and Warranty

This limited warranty is in lieu of and excludes all other representations made by advertisements, distributors, agents, manufacturers sales representatives, and all other warranties, both express and implied. There are no implied of merchantability or of fitness for a particular purpose for goods covered

QED Environmental Systems warrants to the purchaser of its products that, subject to the limitations and provided within the Terms & Conditions of Sale, products, materials and/or workmanship shall reasonably conform descriptions of the products and shall be free of defects in material and

All warranty durations are calculated from the original date of purchase—determined as beginning the date of from QED facilities and the date QED is notified of a warranty claim. This warranty shall be limited to the duration conditions set forth

compatibility. The environment in which

The warranty is valid when the following conditions exist: when the site has a pH between2 and12, has a salinity of

and accessories must be operated within the specifications and limits given in the manual for the particular piece of equipment.

workmanship. There will be no warranty for application or material compatibility. The materials used vary depending application and the customer is responsible for knowing the environment in which the equipment will be operating working with QED to determine what materials of construction will be best for the

Ultra

AP4

applies to long and short AP4

less, is between 40 and 180 degrees Fahrenheit

materials of the pump, and is not abrasive. Typical commercial fuels are acceptable materials in free and dissolved phase. The pumps

. Hose, Tubing, Fittings, And Air Filtration Housings - Warranted for one (1) year: 100% material and

below.

Pumps –

materials

Warranted for five (5) years: 100% material and 100% workmanship. This limited warranty coverage only

Ultra

Pumps purchased with this warranty. There will be no warranty for application or material

used in pumps vary depending upon application and the customer is responsible for knowing the

the

pump will be operating and working with QED to determine what materials of construction will be best

(250 degrees F for high temperature pumps), is noncorrosive to the construction

hereunder.

conditions

workmanship.

shipment

100%

application.

warranties

and

9,000

upon

and

ppm

. Wellheads, Well Caps, Flow Meters, Pneumatic Data Modules - Warranted for one (1) year: 100% material and 100%

workmanship.

. Precision Fine Tune Control Valves - Warranted for two (2) years: 100% material and 100%

. Parts and Repairs - Warranted for ninety (90) days: 100% material and 100% workmanship; when repairs performed by QED or its appointed agent; from date of repair or for the full term of the original warranty, whichever longer. Separately sold parts are warranted for ninety (90) days: 100% materials and 100%

This warranty will be void in the event of unauthorized disassembly of component assemblies. Defects in any that result from abuse, operation in any manner outside the recommended procedures, use and applications other for intended use or exposure physical environments beyond the designated limits of materials void the

Chemical attack by liquids, gases or abrasive substances contacting equipment and accessories shall not be covered by this warranty. A range of materials of construction is available from QED and it is the buyer’s responsibility to select materials

specifications and generally accepted standards for that particular material.

warranty.

construction to fit buyer’s application. QED will only warrant that the supplied materials will conform to published QED

workmanship.

and

construction, will also

are

equipment

than

Subassemblies and Other Equipment Manufactured by Others

AP Ultra Pump - Terms, Conditions, and Warranty AP Ultra Pump - Terms, Conditions, and Warranty

QED Environmental Systems shall be released from all obligations under all warranties if any product covered is repaired or modified by persons other than QED service personnel (unless such repair by others is made with written consent of QED); resold to other parties; and/or moved to or used on a site other than originally

It is understood and agreed that QED Environmental Systems shall in no event be liable for incidental or damages resulting from its breach of any of the terms of this agreement, nor for special damages, nor for selection of any product described or referred to for a particular application. Liability under this warranty is limited repair or replacement F.O.B. QED’s factory, or its appointed agent’s shop, of any parts which prove to be within the duration and conditions set forth herein, or repayment of the purchase price at the option of QED, provided products have been returned in accordance with the duration and conditions set forth

herein.

specified.

hereby

the

consequential

improper

defective

the

The foregoing warranty does not apply to major subassemblies and other equipment, accessories, and other parts manufactured by others, and such other parts, accessories, and equipment are subject only to the warranties, if any, supplied by their respective manufacturers. QED makes no warranty concerning products or accessories not manufactured by QED. In the event of failure of any such product or accessory, QED will give reasonable assistance to Buyer in obtaining from the respective manufacturer whatever adjustment is reasonable in light of the manufacturer’s own warranty.

Illustrations and Drawings

Reasonable effort has been made to have all illustrations and drawings accurately represent the product(s) as it actually was at the time of doing the illustrations and drawings. However, products may change to meet user requirement and therefore may not be reflected in the literature. In addition, literature may be updated to reflect the most recent equipment revision(s). Changes to either or both equipment and/or literature can be made without notice.

Buyer’s Remedies

The buyer’s exclusive and sole remedy on account of or in respect to the furnishing of defective material or workmanship shall be to secure replacement thereof as aforesaid. QED shall not in any event be liable for the cost of any labor expended on any such product or material or for any special, direct, indirect or consequential damages to any one by reason of the fact that it shall have been deemed defective or a breach of said warranty.

Changes without Notice

Prices and specifications are subject to change without notice.

Shipping Dates

Shipping dates are approximate and are subject to delays beyond our control.

F.O.B. Point and Title

All material is sold F.O.B. factory. Title to all merchandise sold shall pass to Buyer upon delivery by Seller to carrier at factory. All freight insurance is the responsibility of the Buyer and shall be charged to the Buyer on the invoice unless directed in writing. All Freight claims are the Buyer’s responsibility.

Terms

Payment terms are Net 30 days; 1.0% per month past due.

State and Local Taxes

Any taxes, duties or fees which the seller may be required to pay or collect upon or with respect to the sale, purchase, delivery, use or consumption of any of the material covered hereby shall be for the account of the Buyer and shall be added to the purchase price.

Acceptance

All orders shall be subject to the terms and conditions contained or referred to in the Seller’s quotation, acknowledgments, and to those listed here and to no others whatsoever. No waiver, alteration or modification of these terms and conditions

AP Ultra Pump - Terms, Conditions, and Warranty AP Ultra PumAP Ultra Pump - Terms, Cp - Terms, Conditions, and Wonditions, and Warrantyarranty

AP Ultra PumAP Ultra Pump - Terms, Cp - Terms, Conditions, and Wonditions, and Warrantyarranty

shall be binding unless in writing and signed by an executive officer of the Seller. All orders subject to written acceptance by QED Environmental Systems, AnnArbor, MI, U.S.A.

Warranty Claims Procedure (Responsibility of purchaser)

The original purchaser’s sole responsibility in the instance of a warranty claim shall be to notify QED or its appointed agent, of the defect, malfunction, or other manner in which the terms of this warranty are believed to be violated. The purchaser may secure performance of obligations hereunder by contacting the Customer Service Department of QED or its appointed agent, and:

1. Identifying the product involved by model or serial number, or other sufficient description, that will allow Q appointed agent, to determine which product is defective.

2. Specifying where, when, and from whom the product was purchased.

3. Describing the nature of the defect or malfunction covered by this warranty.

4. After obtaining authorization from QED, sending the malfunctioning component via a RMA# (Return Material

Authorization number) to the address below or to its appointed agent:

QED Environmental Systems 1

670 Alvarado Street San Leandro, California 94577-2640 USA

(800

) 537-1767 Toll-Free in North America (510) 346-0400 Tele. (510) 346-0414 FAX

If any product covered hereby is actually defective within the terms of this warranty, purchaser must contact QED, or its appo

inted agent, for determination of warranty coverage. If the return of a component is determined to be necessary, QED, or its appointed agent, will authorize the return of the component at Purchasers expense. If the product proves not to be defective within the terms of this warranty, then all costs and expenses in connection with the processing of the Purchaser’s claim and all costs for repair, parts, labor, and shipping and handling, as authorized by owner hereunder, shall be borne by the Purchaser. In no event shall such allegedly defective products be returned to QED, or its appointed agent, without its consent, and QED’s, or its appointed agent’s, obligations of repair, replacement or refund are conditional upon the buyer’s return of the defective product to QED, or its appointed agent. All equipment returned to QED will be appropriately cleaned of contamination before shipping.

, Suite 5

ED, or its

QED AP4 Ultra, AutoPump Ultra 4.0 Operation Manual

Specifications and Main Features

Frequently Asked Questions

User Manual