AS65 Conveyors
Installation & Maintenance Instructions
Contents
Warnings 2
Tools 3
Installation 4
Maintenance 11
Recommended Spare Parts 18
Troubleshooting 19
Exploded Views 20
Warranty Information 29
Service Record 32
QC Industries, LLC
4057 Clough Woods Dr.
Batavia, OH 45103 USA
+1 (513) 753-6000
qcconveyors.com
Warnings
When used improperly, conveyor
rollers can pinch or maim
Lock out power before servicing
conveyor
Do not use with guards removed Read this manual before operat-
ing
DANGER WARNING WARNING WARNING
Climbing, sitting, walking or riding
on conveyor at any time will cause
severe injury or death
Exposed moving parts can cause
severe injury; DISCONNECT
POWER before removing guard
Equipment may start without
warning - can cause severe injury.
KEEP AWAY
Servicing moving or energized
equipment can cause severe
injury LOCK OUT POWER
2 AS65 Conveyors | Installation & Maintenance Instructions
Tools
u Required Tools
Set of Metric Wrenches (3mm13mm)
Aluminum cutting hack saw or
equivalent
u Optional Tools
Tape Measure 10" Adjustable Wrench Screw Gun and T-30 Torx Bit
Set of Metric allen wrenches
(3mm, 4mm & ball head 5mm)
Bubble level
3/8" Torque wrench QC Industries bearing removal
tool (part# 1A0077A)
Electric Chop Saw
AS65 Conveyors | Installation & Maintenance Instructions 3
Installation
u Check Your Shipment
Before opening the shipment, visually inspect the outside of the crate/box for shipping damage. Carefully unpack the crate/box, inspecting for component damage which
may have occurred inside the packing materials. Contact the carrier and QC Industries regarding any damage that may have occurred during shipment. Check the contents
of your shipment against the supplied packing slip and inform QC Industries of any discrepancies.
u General Sequence of Installation
Mount conveyor to stands or
1
compatible mounting brackets. 2
Attach sides, guides or underside idlers to conveyor and
adjust as needed.
Install drive motor to mount-
3
ing package. (If not already
installed)
Lag conveyor to floor / engage
4
caster locks and inspect
conveyor before use.
u Assistance
If you need assistance, please contact QC Industries customer service department Monday through Friday, 8am-5pm EST at (513) 753-6000. In addition, your local distributor has been trained at the factory and can provide support in many ways. You can also visit our website - qcconveyors.com - for additional information and technical
documents.
4 AS65 Conveyors | Installation & Maintenance Instructions
Stand Installation
Mounting Aluminum Stands to Conveyor
u Mounting Aluminum Exact Width Stands
Stands should be placed as close to ends of conveyor as possible. Stands may be placed a maximum of 10’ apart for conveyors 6” wide or less with a load less than 20
lbs,; conveyors 8”-12” wide with a load less than 25 lbs.; conveyors 18”-24” wide. For all other conveyors, stands should be placed a maximum of 6’ apart.
Remove the nuts holding the
1
stand attachment brackets to
the top of the stand and remove the
brackets.
Replace nuts and tighten.
5
Insert drop in nuts into t-slot
2
on conveyor frame. 3
Attach stand attachment
brackets to conveyor using a
5mm allen wrench.
For Conveyors 6” wide or less:
flange should point outboard;
spacer must be installed between
stand attachment bracket and
conveyor frame.
For conveyors more than 6” wide:
flange should point inboard; no
spacer is necessary
Place stand attachment
4
brackets atop stands.
AS65 Conveyors | Installation & Maintenance Instructions 5
u Stand Height Adjustment
Loosen four screws in each
1
stand bracket using a 5mm
allen wrench.
Adjust stand height by
2
turning bolt using a 3/4”
wrench. Turn clockwise to lower or
counter-clockwise to raise. Ensure
conveyor is level.
Tighten jam nut against top
3
plate of stand. 4
Tighten four screws in each
stand bracket using a 5mm
allen wrench.
u Installing Cross Ties
For applications using a single cross tie, the cross tie should be installed between the cross bars of the stands. For applications using two cross ties, the cross ties should
be installed between the uprights of the stands. The installation process is the same for each.
x
x
Using a 5mm allen wrench,
1
loosen two socket head cap
screws in each cross tie adjustment
plate.
4
Slide adjustable cross tie
2
pieces to fit between stands. 3
2
Loosen triangular Quick Clamp
on each end of cross tie. 4
Clamp into tee slot at desired mounting position.
Ensuring the socket head cap
screw is facing you, slide Quick
Using a 5mm allen wrench,
5
tighten Quick Clamp. 6
6 AS65 Conveyors | Installation & Maintenance Instructions
Using a 5mm allen wrench,
tighten two socket head cap
screws in each cross tie adjustment
plate.
x
4
u Mounting Angle Braces
2
x
2
x
x
2
x
x
2
2
Insert two drop in nuts into
1
inner stand leg t-slots. 2
Slide up and align angle
5
brace with drop in nuts in
frame.
Insert drop in nuts into
conveyor frame’s t-slot. 3
Insert socket head cap screws
6
through angle brace and into
nuts in conveyor frame.
Align angle brace over drop
in nuts in stand. 4
Tighten socket head cap
7
screws on frame. 8
Insert socket head cap screws
through angle brace and into
drop in nuts on stand (do not fully
tighten).
x
2
Tighten socket head cap
screws on stand.
Check with bubble level to
9
ensure conveyor is level.
> Repeat for opposite side.
Injury is possible if the stands are not lagged to the oor, cross ties are not used, or angle braces are not present. Never place a conveyor in operation until all proper
mounts are installed and secured.
Warning: Moving conveyors with casters can create dynamic forces that could tip the conveyor. Use caution when moving a conveyor with casters.
AS65 Conveyors | Installation & Maintenance Instructions 7
Mount Installation
Ensure mount placement on mounting surface allows clearance for drive package.
x
2
Insert drop in nuts into t-slot.
1
> Proceed to correct mounting type.
u Flush Mount
Line up mount to drop in nuts.
1
u Raised Mount
Mounts’ foot can be placed facing inward or outward depending on application.
Line up mount to drop in nuts.
1
Insert socket head cap
2
screws through mount and
into drop in nut.
Insert socket head cap
2
screws through mount and
into drop in nut.
x
x
2
Tighten screws to secure
3
mount to frame. 4
Tighten screws to secure
3
mount to frame. 4
2
Insert screws (not provided)
into desired mounting surface
and tighten.
Insert screws (not provided)
into desired mounting surface
and tighten.
x
2
8 AS65 Conveyors | Installation & Maintenance Instructions
Side /Guide Installation
Guide brackets can not be placed over drive assembly mounting brackets.
u Installing Fixed Side Rails
x
2
Insert drop in nuts into t-slot
1
on frame. 2
Align clamping block to drop
5
in nuts. 6
Align guide brackets with
drop in nuts. 3
x
2
Insert screws through clamping block and into drop in
nuts.
Insert socket head cap screw
through guide clamp and into
drop in nuts.
x
2
Loosen tracking block screws.
7
(Do not remove) 8
insert two drop in nuts into
4
t-slot at tail end of frame.
Slide guide rail in between
clamps and frame until in
place.
x
2
Tighten screws in clamping
9
blocks. 10
If sides have seals, speed of conveyor should be no faster than 30 feet per minute.
Side seals are designed for use with MAA Standard Urethane Belts.
Tighten screws in guide
clamps. 11
x
2
Retighten screws in tracking block.
AS65 Conveyors | Installation & Maintenance Instructions 9
u Installing Adjustable Guide Brackets
x
x
2
Insert economy nuts into
1
t-slot of guiderail and slide
into position
x
2
Align guide bracket, keeping
5
the larger hole up, with drop
in nuts and insert screws.
Loosely thread adjusting rod
2
into nuts. 3
Tighten socket head cap
6
screws. 7
Place a cross block onto
each guiderail and set aside. 4
Insert a rod vertically through
the larger hole on top of
guide bracket.
Insert drop in nuts into t-slot
on frame.
Secure rod from below with
8
socket head cap screw.
Tighten cap screw.
9
Install guiderail and block
13
assembly over vertical
rods and adjust to desired height.
(Guide should NOT touch belt)
10 AS65 Conveyors | Installation & Maintenance Instructions
Slide guiderail assembly
10
over vertical rods on
frame.
Adjust guides to desired
11
width and tighten rods. 12
Tighten screw on cross
block to secure rod.
Maintenance
x
Belt Tracking
> For best results, make adjustments to only one side.
u Belt Tracking at Infeed and Outfeed Pulleys u Belt Tracking at Tail End
Starting at infeed idler pulley,
1
rotate adjustment screw on
side where adjustment is needed.
u Belt Tracking at Drive End
3
Loosen three driver assembly
1
screws on each side of bear-
ing block.
Let belt make several rota-
2
tions to ensure proper track-
ing. (
Proper tracking is achieved
when belt can make a full revolution without contacting either side
of frame.
)
With conveyor running, rotate
2
square head tracking screw
toward drive pulley on side where
belt is riding too close.
Rotate adjustment screw on
1
side where belt is riding too
close.
Let conveyor make several
3
rotations to ensure belt is
tracking properly.
Let belt make several rota-
2
tions to ensure proper track-
ing. (
Proper tracking is achieved
when belt can make a full revolution without contacting either side
of frame.
)
x
3
Retighten driver assembly
4
screws. (Three on each side)
The Drive End is tracked when the belt can make a full revolution without contacting either bearing plate.
AS65 Conveyors | Installation & Maintenance Instructions 11
Belt Change
2
x
2
x
u Removal of Existing Belt
> Full width idlers must be removed before changing belt.
Simultaneously push in
1
both buttons on tension
release tail to disengage locking
mechanism. (Frame end could have
sharp edges)
x
2
Loosen screws on stand. (Do
5
not remove) 6
Rotate tension release tail
2
assembly up and towards the
drive end.
Slide stand bracket down for
clearance. 7
Loosen screws on mounts/
3
brackets on opposite side
of drive.
Remove four screws holding
guard from frame on drive
pulley side.
Remove screws from stand
4
brackets or mounts. (If stand
brackets are not used, proceed to
step 7)
x
4
x
2
Remove two screws holding
8
guard on opposite side above
motor.
Remove guard.
9
12 AS65 Conveyors | Installation & Maintenance Instructions
Loosen both adjustment
10
screws on drive pulley
side to allow clearance for idler
pulley removal.
Slide idler pulley out of
11
slot and set aside. 12
Loosen both adjustment
screws on motor side
to allow clearance for idler pulley
removal.
u Removal of Existing Belt (continued)
Slide idler pulley out of
13
slot and set aside. 14
Slide belt off idler end of
conveyor. 15
conveyor.
Loop belt off of tension
release tail end of
AS65 Conveyors | Installation & Maintenance Instructions 13
u Installation of New Belt
4
x
2
Loop belt over tension release
1
tail end. 2
Slide other idler pulley into
5
opposite slot above drive
pulley, pushing the belt up and into
position. (Ensure recess in shaft
is pointed away from mounting
package)
Slide belt onto idler end of
conveyor. 3
Tighten adjustment screws
6
until pulley creates tension on
belt and marks are aligned.
Slide idler pulley into slot
above motor, pushing the
belt up and into position. (Ensure
recess in shaft is pointed away from
mounting package)
Replace guard.
7
Tighten adjustment screws
4
until pulley creates tension
on belt and marks are aligned.
x
2
Replace and tighten both
8
screws holding guard above
motor.
Replace and tighten four
9
screws holding guard on
opposite side.
14 AS65 Conveyors | Installation & Maintenance Instructions
10
x
Slide mounting brackets
into place. 11
nuts in frame.
Insert screws through
bracket and into drop in
x
2
Tighten screws holding
12
bracket to conveyor frame.
u Installation of New Belt (continued)
2
6
x
Tighten screws holding
13
bracket to stand. 14
> Re-install any full width idlers that where removed prior to belt change.
> Belt is now ready to be tracked and tensioned. See proper sections of this manual for instructions.
Press down on tension
release tail until it “locks”
into place and creates tension
on belt.
Motor Positioning
x
Loosen (do not remove) 6
1
screws (3 per side) on motor
mount plates.
Slide center drive assembly
2
into position. (Keep in mind
stand placement and underside
idler placement)
3
x
6
Tighten 6 screws (3 per side)
on motor mounting plates.
AS65 Conveyors | Installation & Maintenance Instructions 15
Belt Tensioning
u Belt Tension at Tail End u Belt Tension at Drive Pulleys
Adjust the set screws on
1
the tail assembly so the tail
pulley assembly moves away from
the conveyor frame. (Extend both
screws the same amount).
u Belt Tension at Drive End
x
3
Loosen six driver assembly
1
screws in bearing blocks
about half a turn. (Three on each
side)
> After tensioning, belt may need to be tracked. Refer to Belt Tracking section of this manual.
Extend the square head
2
tracking screws on both sides
of the conveyor until desired tension
is achieved. (Extend both screws
the same amount)
Ensure marks on pulley are
1
lined up with marks on drive
mounting plate. If not proceed to
step two.
x
3
Retighten six driver assembly
3
screws to lock assembly into
position. (Three on each side)
Rotate set screws at both
2
ends of pulley to align marks
on pulley with marks on drive
mounting plate.
If after following these steps, additional belt tension is needed, it is recommended that a new belt be installed.
16 AS65 Conveyors | Installation & Maintenance Instructions
Care and Cleaning
u Belt Care / Cleaning
Inspect Belt for any fraying or
1
tears and replace if needed. 2
Wipe belt with rag.
Spray cleaning solution on a
clean rag. 3
5
> For best results, repeat steps until entire belt has been cleaned.
Wipe belt with rag.
Cycle conveyor to reveal op-
4
posite side of belt.
AS65 Conveyors | Installation & Maintenance Instructions 17
u Tail Pulley Replacement
Press both tension release
1
buttons and lift up simultane-
ously.
Making sure to keep dog
5
point of set screw facing
down, insert idler pulley back into
slot.
> Re-tensioning and tracking of belt may be necessary. (Refer to tracking and tensioning sections of this manual.)
Lift idler pulley out of slot.
2
Press tail pulley down until
6
it “snaps“ into the locked
position.
Remove idler pulley from
3
conveyor. 4
Recommended Spare Parts
u Parts List
Replace with new idler pulley.
Part # Description
1A0039B00WW Tail Pulley Assembly
AC6-WW-LLL-MAE White Urethane Belt (MVE for V-Guided)
1A0102C Fixed End Bearing Housing LH
1A0103C Fixed End Bearing Housing RH
1D0317A Fixed End Bearing
1D0057A Center Drive Bearing
1A0033A00WW Underside Idler Roller 8"- 24" Full Width
1A0036A Underside Idler 2"- 6" Wide Stub Roller
C-0117-090 Drive Timing Belt (≤ 50 Sprocket teeth)
C-0117-100 Drive Timing Belt (≥ 52 sprocket teeth)
1A0043A00WW Center Idler Pulley Assembly
1D0048A00WW Center Drive Pulley
> Use the two digit width of the conveyor for “WW“.
Use the width and 3-digit length of the conveyor for “LLL“.
> To order parts, please visit QCconveyors.com/serial or call us at +1 (513) 753-6000.
18 AS65 Conveyors | Installation & Maintenance Instructions
Troubleshooting
Symptom Possible Cause Corrective Action
>
Belt is slipping or stops under load Demand is more than the conveyor is rated for
Verify conveyor capacity
Lubrication between drive pulley and belt
Belt is not tensioned properly
Belt does not move without load Timing belt under drive guard is not connected
Belt is not tensioned properly
Belt will not track at drive end Accumulation or belt wear
Improper tension
Belt will not track at tail end Irregular product loading or belt wear
Improper tension
Belt will not track at center idlers
Belt is brittle, delaminating or is discolored Belt is being attacked by chemicals or excessive heat
Belt life has expired
Urethane belts can discolor when exposed to UV light
Motor is hot Motor can run with a skin temperature of 221ºF
Motor is not protected with overload protection and is
drawing too much current.
Speed reducer is getting hot Speed reducer can run with skin temperature of 225ºF No corrective action
Clean bottom of belt and drive pulley
Refer to section on tensioning the belt (page 26)
Contact factory
Refer to section on tensioning the belt (page 26)
Refer to Belt Tracking section of this manual (page 23)
Refer to Belt Tensioning section of this manual (page 26)
Refer to Belt Tracking section of this manual (page 23)
Refer to Belt Tensioning section of this manual (page 26)
Contact factory to discuss belt application
Replace belt
No corrective action
No corrective action
Install overload protection on motor
Speed reducer is leaking oil Speed reducer’s life has expired
Installation was performed incorrectly and input seal
was damaged
Bearing noise Bearings are damaged or failing Refer to Bearing Replacement section of this manual
Belt is traveling reverse of desired direction Motor or speed reducer not wired properly Check wiring and correct per wiring instructions
Conveyor belt has prematurely worn out Correct belt not selected for application Contact factory to discuss belt application
If you are unable to remedy the problem with these corrective actions, please contact QC Industries Customer Service at (513) 753-6000. Failure to correct the problem may lead
to abnormal use of the conveyor, thereby voiding the warranty.
Replace speed reducer
Replace speed reducer
(page 28)
AS65 Conveyors | Installation & Maintenance Instructions 19
Exploded Views / BoM’s
u 2"-12" Wide Center Drive Automation Series Conveyor
5
2
3
4
6
# Part # Description
1 1A0044C00WW ASSY CENTER DRIVE FIXED END IDLER
2 1A0039B00WW ASSY TAIL V-GUIDED
3 1A0038A00WW ASSY TENSION RELEASE TAIL
4 1D0012ALLLL SLIDER BED ALUMINUM EXTRUSION 2" WIDE
1D0013ALLLL SLIDER BED ALUMINUM EXTRUSION 3" WIDE
1D0014ALLLL SLIDER BED ALUMINUM EXTRUSION 4" WIDE
1D0015ALLLL SLIDER BED ALUMINUM EXTRUSION 5" WIDE
1D0016ALLLL SLIDER BED ALUMINUM EXTRUSION 6" WIDE
1D0017ALLLL SLIDER BED ALUMINUM EXTRUSION 8" WIDE
1D0060ALLLL SLIDER BED ALUMINUM EXTRUSION 10" WIDE
1D0061ALLLL SLIDER BED ALUMINUM EXTRUSION 12" WIDE
5 AC6-WW-LLL-MAE BELT AUTOMATION SERIES CENTER DRIVE STANDARD
AC6-WW-LLL-MVE BELT AUTOMATION SERIES CENTER DRIVE V-GUIDED
6 1A0073A00WW ASSY CENTER DRIVE PACKAGE
1
20 AS65 Conveyors | Installation & Maintenance Instructions
u 18"-24" Wide Center Drive Automation Series Conveyor
5
2
3
4
6
# Part # Description
1 1A0044B00WW ASSY CENTER DRIVE FIXED END IDLER
2 1A0039A00WW ASSY TAIL V-GUIDED
3 1A0038A00WW ASSY TENSION RELEASE TAIL
4 1A0071A-WW-LLL ASSY MULTI-PIECE FRAME
5 AC6-WW-LLL-MAE BELT AUTOMATION SERIES CENTER DRIVE STANDARD
AC6-WW-LLL-MVE BELT AUTOMATION SERIES CENTER DRIVE V-GUIDED
6 1A0073A00WW ASSY CENTER DRIVE PACKAGE
1
AS65 Conveyors | Installation & Maintenance Instructions 21
u Automation Series Center Drive Package Assembly
9
17
5
1
13 3
10
4
6
16
19
2
8
7
14
# Part # Description
1 1D0035A PLATE, CENTER DRIVE, NON-DRIVE SIDE
2 1D0051A PLATE, CENTER DRIVE, MOTOR MOUNTING
3 1D0031A ANCHOR BAR, CENTER DRIVE MTG
4 1D0048AWWWW PULLEY, CENTER DRIVE
5 1D0057A BEARING, CENTER DRIVE, SQUEEZE LOCK STYLE
6 1D0130A KEY, 6mm SQUARE x 19mm LG.
7 1D0049AWWWW GUARD, CENTER DRIVE CONV. BELT
8 1D0050A DRIVE COVER, CENTER DRIVE CONVEYOR
9 1D0052A COVER, BEARING, CENTER DRIVE, NON DRIVE SIDE
10 1A0043AWWWW ASSY CENTER DRIVE IDLER
11 1D0109A BLOCK, JACKING
12 1D0116A SCREW SQUARE HEAD M6 X 20 MM LG
13 1D0170A PIN, DOWEL, HARDENED, 6 OD X 12 LG
14 BHCS-M05X080X010-ZP SCREW BUTTON HEAD CAP M5 X 0.8 X 10 LG ZP
17 SHCS M04X070X025-ZP SCREW SOCKET HEAD CAP M4 X 0.7 X 25mm ZP
18 SHCS M04X070X050-ZP SCREW SOCKET HEAD CAP M4 X .7 X 50mm ZP
19 SHSS-M08X125X050-BX-B SCREW SOCKET HEAD SET
15
12
11
18
22 AS65 Conveyors | Installation & Maintenance Instructions
u Automation Series Center Drive Idler Pulley Assembly
6
5
3
4
1
18", 21" AND 24" WIDE ONLY
2
# Part # Description
1 1D0054AWWWW SHAFT, IDLER, CENTER DRIVE
2 1D0259AWWWW PULLEY CENTER DRIVE IDLER
3 1D0121A RING TAIL RETAINING 15mm
4 1D0132A BEARING, 35mm OD x 15mm ID x 11mm W
5 1D0304A SHAFT EXTENSION CENTER DRIVE IDLER
6 FHCS-M05X080X014-ZP SCREW FLAT HEAD CAP M5 X 0.8 X 14 LG. ZP
AS65 Conveyors | Installation & Maintenance Instructions 23
u Automation Series Center Drive Fixed End Idler Assembly
6
10
4
11
7
8
3
12
9
1
5
9
2
# Part # Description
1 1D0034C00WW PULLEY CENTER DRIVE FIXED END IDLER
2 1A0103A DRIVE BEARING HOUSING RH
3 1A0102A DRIVE BEARING HOUSING LH
4 1D0080A ANCHOR BAR BEARING HOUSING
5 1D0125A BLOCK JACKING LH DRIVE END
6 1D0126A BLOCK JACKING RH DRIVE END
7 1D0116A SCREW JACKING SQ. HEAD M6x1.0 20MM LG.
8 1D0124A ANCHOR BAR JACKING BLOCK
9 1D0317A BEARING DOUBLE ROW BALL DOUBLE SEAL
10 1A0034C ASSY BEARING PLATE WITH BEARING LH
11 1A0035C ASSY BEARING PLATE WITH BEARING RH
12 SLHCS-M6X100X010-BX SCREW SOCKET LOW HEAD CAP M6x1.0 10MM LG.
13 SHCS-M06X100X010-ZP SCREW SOCKET HEAD CAP M6x1.0 10MM LG.
14 SHSS-M06X100X016-ZP SCREW SOCKET HEAD M6x1.0 16MM LG.
24 AS65 Conveyors | Installation & Maintenance Instructions
u Automation Series Tension Release Tail Assembly
10
8
9 APPLY LOCTITE 242 OR EQUIV.
1
7
11
5
4
3
6
# Part # Description
1 1D0181A TAIL PLATE RH
2 1D0182A TAIL PLATE LH
3 1D0172A00WW TAIL STIFFENER
4 1A0072A ASSY ANCHOR BAR/TIE SPRING/DOWEL PIN
5 1D0164A TAIL BUTTON
6 1D0165A BUTTON RETAINING PLATE
7 1D0168A BUSHING
8 1D0225A BUTTON HEAD SHOULDER SCREW
9 SHSS-M06X100X006-ZP SCREW SOCKET HEAD SET M6x1.0 6mm LG.
10 FHCS-MO2.5X045X005-BX SCREW SOCKET FLAT HEAD M2.5x0.45 5mm LG.
11 SLHCS-M05X080X010-ZP SCREW SOCKET LOW HEAD CAP M5x0.8 10mm LG.
12 WSHF-M06X12X16-ZP WASHER FLAT M6
AS65 Conveyors | Installation & Maintenance Instructions 25
2
u Automation Series Tail Pulley Assembly
4
@ - Part Not Sold Separately
2
@
@
1
5
# Part # Description
1 1D0157B00WW TAIL PULLEY
2 1D0158A00WW TAIL SHAFT
3 1D0132A BEARING
4 1D0121A RETAINING RING
5 SHDSS-M08X125X030-BX SET SCREW, SOCKET HEAD, DOG PT, M8X1.25X30 LG
3
26 AS65 Conveyors | Installation & Maintenance Instructions
u Automation Series 2"-6" Wide Stub Underside Idler Assembly
6
3
2
5
4
# Part # Description
1 1D0152A SHAFT STUB UNDERSIDE IDLER 2"-6"
2 43-0050-51 BEARING UNDERSIDE IDLER STUB
3 43-0050-52 RETAINING RING
4 1D0151A CLAMP UNDERSIDE IDLER STUB
5 1D0148A GUARD UNDERSIDE IDLER STUB 2"-6"
6 SHCS-MO5X080X016-ZP SCREW SOCKET HEAD CAP M5x0.8 16mm LG.
1
AS65 Conveyors | Installation & Maintenance Instructions 27
u Automation Series 8"-24" Wide Full Width Underside Idler Assembly
@
@
1
@ - Part Not Sold Separately
2
@
4
3
8
7
# Part # Description
1 1D0215A00WW SHAFT UNDERSIDE IDLER FULL WIDTH
2 1D0155A00WW ROLLER UNDERSIDE IDLER FULL WIDTH
3 1DO2O8A CLAMP UNDERSIDE IDLER FULL WIDTH
4 1D0155A00WW GUARD UNDERSIDE IDLER FULL WIDTH
5 1D02040A BEARING UNDERSIDE IDLER FULL WIDTH
6 43-0050-52 RETAINING RING
7 SHCS-MO5X080X016-ZP SCREW SOCKET HEAD CAP M5x0.8 16mm LG.
8 SHCS-M05X080X10-BX SCREW SOCKET HEAD SET M5x0.8 10mm LG.
5 6
28 AS65 Conveyors | Installation & Maintenance Instructions
Warranty Information
QC INDUSTRIES warrants that our conveyors are free from defects in materials and workmanship and t for the ordinary purposes for which such goods are used, under
normal installation, use and service for ten (10) years* from date of purchase or 21,000 hours* of running use, whichever is sooner. QC INDUSTRIES will replace any
defective part within the warranty period, without charge, provided:
> The Purchaser gives QC INDUSTRIES prompt written notice of the defect, including the date of purchase and original purchase order number.
> The Purchaser will then be given a return goods authorization number (RGA#) which must be displayed on all labels and packing slips returned
with merchandise. (See Return Policy section)
> The Purchaser pays for delivery of the defective part to QC INDUSTRIES for inspection and verication of the defect.
> The Purchaser shall pay any costs of installing the replacement part.
This warranty is limited to the replacement of defective parts. QC INDUSTRIES WILL NOT BE LIABLE FOR ANY DAMAGES CAUSED BY ANY DEFECT IN THIS
UNIT. This warranty shall not apply if any failure of this unit or its parts is caused by unreasonable use, lack of maintenance, improper maintenance and/or repairs,
incorrect adjustments, exposure to corrosive or abrasive material, damage causing moisture, or any modication or alteration affecting the operation of the unit which is
not authorized by QC INDUSTRIES in writing. This warranty shall not apply to the following items that are covered by their manufacturer‘s warranty, subject to any limitation
contained in those warranties.
> Bearings > Controllers
> Motors > Casters
> Reducers > Belts (unless otherwise agreed to in writing)
CAUTION: Any attempt to repair such items may actually void the manufacturer’s warranty. Any description of this unit is only to identify it and is not a warranty that the
unit ts the description. Any warranties implied by law are limited in duration to the ten (10) year term of this warranty. EXCEPT AS SET FORTH HEREIN, QC INDUSTRIES
MAKES NO OTHER WARRANTIES, WHETHER EXPRESS, IMPLIED, OR STATUTORY, INCLUDING MERCHANTABILITY FOR FITNESS OR ANY PARTICULAR PURPOSE.
*Warranty is ve years/10,500 hours without registration at qcconveyors.com/serial.
u Lost or Damaged Goods
Shipments should be inspected immediately upon receipt for lost or damaged goods. Any loss or damage should be noted on the carriers receipt (or bill of lading) at the
time of acceptance. If items are perceived to be lost or damaged after the shipment has been accepted, it becomes more difcult to le a claim with the carrier if the
receipt does not indicate such loss or damage. Do not, at any time, request the carrier to return any items or shipment to QC Industries without previous authorization from
our company for such a return. Please notify QC Industries as soon as any loss or damage is discovered and request the department that handles the lost or damaged
goods. You will need to know a complete description of all lost or damaged items. If replacement items are needed, a purchase order made out to QC Industries will need
to be supplied. QC Industries will then contact the carrier’s local agent and request that an inspection of the items be performed. This is absolutely necessary. Unless an
inspection is performed, the carrier will not entertain any claim for loss or damage. After the inspection has been completed, the carrier will notify QC Industries. If the carrier takes responsibility for the claim, a credit will be issued to you for the replacement item(s), including freight charges from QC Industries, where applicable. If the carrier
does not take responsibility for the claim, a representative of QC Industries will contact you.
AS65 Conveyors | Installation & Maintenance Instructions 29
u Return Policy
If, for any reason, an item needs to be returned to QC Industries or an in-house order needs to be canceled or revised, the Purchaser is required to adhere to the following
series of steps to ensure that the return or cancellation is handled in the proper manner.
> Promptly call QC Industries Customer Service at (513) 753-6000 and request a Returned Goods Authorization. At this time, you will be asked to answer pertinent
questions relating to the returned items. We ask that you have the following information ready:
(A) Name of distributor (if applicable) through which item(s) were purchased.
(B) Name of the Customer and/or end user of the item(s).
(C) Any/all purchase order numbers related to the item(s) in question.
(D) Phone numbers and names of contacts involved in the return (if it becomes necessary that they be contacted later).
(E) Complete part numbers of all items involved in the return.
(F) Complete description as to the reason for the return and the actions that need to be taken. (If the item is to be replaced, a new purchase
order number must be supplied by the Purchaser along with complete shipping and billing instructions. These replacements will be treated as
separate orders by QC Industries and evaluated for possible credit only after returned items are received and evaluated.
> After the call is made to QC Industries, we will process your RGA and you will be e-mailed the RGA number to use for returning the item(s). RGA numbers will not be
given verbally over the phone.
> Upon receipt of your RGA, you are required to return the item(s) within 30 days of receipt of authorization. After 30 days, the Return Authorization will be void if
item(s) are not received by QC Industries. All shipping charges and freight insurance charges of returned goods will be the responsibility of the Purchaser.
> The RGA number must be clearly marked on the outside of all packages. It must also be on any paperwork, packing slips, or delivery receipts. If there is no RGA
number visible on the package, the package may be refused and sent back at the Purchaser’s expense.
> After receipt of returned goods, QC Industries will evaluate the item(s) for credit and take the appropriate action. Standard items that are returned in new, resalable
condition will be credited for the amount of the purchase less 20%. Full credit will only be issued on items that are considered to be defective at the time of shipment from QC Industries and are evaluated to be under warranty. Please allow 30 days for credits to be issued.
u Order Cancellation / Revision Policy
If it becomes necessary to cancel or revise an order prior to the order being shipped, QC Industries reserves the right to evaluate each order that is to be canceled or
revised and determine if any charges are applicable. A 20% restocking charge will apply if an order is assembled and ready to ship prior to its cancellation or revision and
the order is totally comprised of standard stock items. If the order contains other than stock items, an evaluation will be made based on the status of the order. Additional
charges will be included with the 20% restocking charge if any of the following conditions are met:
(A) The order contains any items that are considered to be non-stock items and these items have already been produced by QC Industries or one
of its suppliers.
(B) The order contains any items that require special handling or assembly and these processes have been completed.
(C) The Customer has specied that they will pick-up an order from QC Industries’ facility by a predetermined time and that time frame has
expired. In this case, QC Industries will make an attempt to notify the Customer. If this cannot be accomplished in a reasonable time, the order
will be disassembled and the Customer will be charged a restocking fee and any additional charges based on the orders contents as explained
herein.
30 AS65 Conveyors | Installation & Maintenance Instructions
qcconveyors.com/serial
Manuals, Videos, Replacement Parts
Register today to double your warranty to 10 Years
QC Industries conveyors come standard
with a 5 Year manufacturer’s warranty,
but if you register online we’ll double
that to 10 Years, giving you the longest
warranty in the conveyor industry.
Register today at qcconveyors.com/serial!
While You’re There, You’ll Have Access to
» All the installation and maintenance manuals for
your product
» Product-specic videos to guide you through routine
maintenance tasks
» A complete list of replacement parts along with the
original bill of materials and exploded views to help
you nd exactly the right part
» Easy replacement part quoting
Registration also entitles you to all the benets of our Conveyor
Congurator, where you can congure and quote conveyor systems with
help from our engineering-based conguration tools to ensure your
conveyor and components will work together perfectly in your application.
4057 Clough Woods Drive | Batavia, OH 45103
(513) 753-6000
AS65 Conveyors | Installation & Maintenance Instructions 31
| qcconveyors.com
Service Record
Date Service Performed
u Serial Number
__________________________________
u Date of Installation
__________________________________
32 AS65 Conveyors | Installation & Maintenance Instructions
MAN-AS65-1709
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