Valid for Africa, Asia, Europe, Latin America, South America
TABLE OF CONTENTS
1 INTRODUCTION
1 INTRODUCTION 3
2 PLANNING 5
2.1 Technical specications 5
2.2 Requirements 6
2.3 Mounting options 7
2.4 Electrical layout 10
3 INSTALLATION 11
3.1 Safety and transport 11
3.2 Preparation of installation 13
3.3 Module installation 14
4 ELECTRICAL CONNECTION 15
4.1 Safety 15
4.2 Electrical installation safety 16
4.3 Connection of modules 17
4.4 After installation 18
5 GROUNDING 19
6 FAULTS AND DEFECTS 19
7 DISPOSAL 19
8 MAINTENANCE AND CLEANING 20
DOCUMENT REVISION 03
This Manual is valid for Africa, Asia, Europe, Latin America and South America as of February 1
Q.PRO-G4.X, Q.PRO EC-G4.X, Q.PRO BFR-G4.X, Q.PLUS BFR-G4.X solar modules, and replaces all earlier versions.
This installation manual is valid for all module versions of generation G4. The X in the module name indicates the product version (0−9).
Technical parameters and the design are subject to change. The data sheets and customer information valid at the point in time
when the relevant module was manufactured apply to the installation, mounting, and maintenance procedures for the respective solar
modules.
st
2016 for
With solar modules from Hanwha Q CELLS GmbH (hereafter
referred to as "Q CELLS") you can directly transform the
sun’s limitless energy into environmentally-friendly solar
electricity.
In order to ensure the maximum performance of your Q CELLS
solar modules, please read the following instructions carefully and observe all guidelines. Non-compliance may result
in damage and/or physical injury.
This installation and operation manual (hereafter also
referred to as the “Manual”) provides instructions for
the safe installation and operation of crystalline solar
modules.
Ä
Please read these instructions carefully before proceeding
with your installation.
Ä Please retain these instructions for the life of the solar
modules.
Ä
Please ensure that this Manual is available to the operator
at all times.
Ä This Manual should be given to all subsequent owners
or users of the solar modules.
Ä
All supplements received from the manufacturer should
be included.
Ä Please observe all other applicable documents.Ä If your questions are not satisfactorily answered
in the manual, please contact your system supplier.
Additional information can be found on our website at
www.q-cells.com.
Intended Use
This manual is valid for Africa, Asia, Europe, Latin
America, South America. These instructions contain
information regarding the safe handling and use of quality
crystalline solar modules from Q CELLS and for their
installation, mounting, wiring, maintenance and disposal.
Symbols and Labels
The following symbols and labels are used throughout the
Manual for ease of use.
SYMBOLDESCRIPTION
Ä
• Lists of items.
Procedure with one or more steps.
Ensure that when carrying out a procedure, you check the results of said
procedure.
Prohibited.
Beware of possible danger or damage.
Categories:
• Danger: Risk of fatal injury
• Attention: Risk of serious injury
or damage to property
• Note: Risk of damage to product
Safety Regulations
In particular the installer as well as the operator of a
module is responsible for compliance with all applicable
statutory requirements and regulations.
Ä Unless otherwise specied by any laws or regulations,
the following stipulations must be upheld at all times
during the installation, operation, and maintenance of
the solar modules:
• This manual.
•
Other applicable stipulations (such as country-specic
regulations for pressure equipment, operational safety,
hazardous goods, and environmental protection).
•
Regulations and requirements specic to the system.
• Any applicable laws and requirements, in particular
international, country specic, regional laws and
stipulations governing the planning, installation, and
operation of solar power systems and work on roofs.
•
Any valid international, national and regional regulations
governing work with direct current, especially those
applicable to the installation of electrical devices and
systems, and regulations issued by the respective
energy provider governing the parallel operation of
solar power systems.
• Any international, country specic and regional
accident-prevention regulations.
•
Other applicable stipulations provided by the relevant
national institutions regarding safety in the installation
and operation of electrical items. For example, in
Germany the Bau-Berufsgenossenschaft (German
institution for statutory accidence insurance and
prevention in the building trade).
Qualied & Skilled Personnel
Both, the installer and operator are responsible for
ensuring that installation (including connection to the
grid), maintenance and dismantling are carried out by
trained and qualied specialists with approved training
certicates (issued by a state or federal organization) for
the respective specialist trade.
Electrical work may only be performed by an ofcially
certied tradesperson in accordance with the stipulations
applicable in the relevant country with regard to norm and
regulations (in Germany e.g. DIN norms, VDE regulations)
and the stipulations of the local grid operator and/or
energy provider.
23INSTALLATION AND OPERATION MANUAL SOLAR MODULES GENERATION 4 (G4) – HANWHA Q CELLS GMBH – EN
23
INSTALLATION AND OPERATION MANUAL SOLAR MODULES GENERATION 4 (G4) – HANWHA Q CELLS GMBH – EN
1 INTRODUCTION
DETAIL
A
16 mm
Junction bo×
Product label
1670 mm
4 × Fastening points (DETAIL A)
Cable with
connectors
Frame
1000 mm
32 mm
8 × Drainage holes
6 × Grounding points ø 4.5 mm
1000 mm
980 mm
150 mm
8.5 mm
24.5 mm
951 mm
DETAIL
A
16 mm
8.5 mm
24.5 mm
Junction bo×
Product label
1170 mm
1670 mm
4 × Fastening points (DETAIL A)
Cable with
connectors
Frame
100 mm
1000 mm
951 mm
32 mm
8 × Drainage holes
6 × Grounding points ø 4.5 mm
1000 mm
2 PLANNING
2.1 Technical specifications
Validity
These instructions are only valid for crystalline solar
modules from the company Q CELLS. Q CELLS assumes
no liability for damage resulting from failure to observe
these instructions.
Ä Please observe the wiring and dimensioning of the
system.
Ä
The installer of the system is responsible for compliance
with all necessary safety regulations during set-up and
installation.
Q CELLS assumes no liability on the basis of these
instructions. Q CELLS is only liable in the context of
contractual agreements or in the context of accepted
guarantees. Q CELLS accepts no other responsibility for
the functionality and safety of the modules.
Ä Please observe the instructions for any other sys-
tem components that may be part of the complete
solar power system. It may be necessary to carry out a
structural analysis for the entire project.
Additional information for the Operator
Ä Please keep this manual for the entire life of the solar
power system.
Ä Please contact your system supplier for information
concerning the formal requirements for solar power
systems.
Ä Please be sure to contact the relevant local authorities
and energy providers regarding regulations and permit
requirements prior to installation of the solar power
system. Your nancial success depends on the fulllment
of these requirements.
For additional information see the relevant datasheet of the module provided at www.q-cells.com.
Ä Ensure, that the subconstruction does not run below the junction box.
Ä Ensure, that the connection cables of the junction box don‘t run between laminate and substructure.
MOUNTING OPTION CL1 EXTENDED
Ä Ensure, that there’s a distance of minimum 45 mm between laminate backside and subconstruction respectively
that the distance between module frame backside and substructure is minimum 20 mm.
Ä Ensure, that the connection cables of the junction box don‘t run between laminate and substructure.
MOUNTING OPTION CL4
Ä Ensure, that the subconstruction runs exactly below the frame, not below the laminate (module less frame).
MOUNTING OPTIONS FB1 AND FB2
Ä Ensure, that the connection cables of the junction box don‘t run between laminate and substructure.
• Use M8 corrosion-proof screws and washers (diameter 16 mm).
FB2
(250 mm)
IP1Push-
IP2Push-
CL5 hybrid
clamping
CL2 without
substructure
support
1
Distance between outer edge of module and middle of the clamp.
² Describes the maximum module surface load (vertical to the module surface) regarding safety factors (e.g. EUROCODE). For
this purpose, the load value determined by load tests according to various criteria: laminate overlay, plastic deformation, module
failure, and were divided with a safety factor. The minimum calculated load value corresponds to the maximum permitted load.
Push2503200
Pull2502800
3200
Pull-
Pull-
Push300 - 400
Pull300 - 400
Push0 - 100
Pull0 - 100
3000
1350
1200
2700
2700
1200
1100
5400/4000
5400/4000
2400/2400
2400/2400
2400/2400
89INSTALLATION AND OPERATION MANUAL SOLAR MODULES GENERATION 4 (G4) – HANWHA Q CELLS GMBH – EN
INSTALLATION AND OPERATION MANUAL SOLAR MODULES GENERATION 4 (G4) – HANWHA Q CELLS GMBH – EN
2 PLANNING
2.4 Electrical layout
3 INSTALLATION
3.1 Safety and transport
Module Selection
For detailed key electrical data, please refer to the actual
data sheet referring to the relevant Module (available at
www.q-cells.com).
Ä Only connect modules of the same type and the same
power class.
Safety Factor
During normal operation, a module may generate a greater
current and / or higher voltage than that determined under
standardized test conditions. Please use a safety factor of
1.25 for the following:
• Calculating the voltage measurement values (V
components
• Calculating the current measurement values (I
conductors
• Sizing of control systems connected to the outlets of
the solar modules
Ä Please follow the valid national guidelines for the
installation of electrical systems.
oc
SC
) of
) of
Series Connection
Connection of modules in series is only permitted up to
the maximum system voltage as listed in the applicable
data sheet of all the relevant modules to be installed.
Ä
Take into account all possible operating situations and all
relevant technical norms and regulations when designing
the system. It has to be ensured that the maximum
system voltage, including all necessary safety margins,
is not exceeded.
Ä
Take the voltage limit of the inverter into account when
determining the maximum number of modules in the
string.
Parallel Connection
Modules may be damaged by the occurrence of reverse
currents (caused by module defects, ground leaks, or
defective insulation).
Ä
Ensure that the maximum reverse current load capacity
indicated in the data sheet is met.
In order to limit reverse currents that may occur, we
recommend using the following safety options:
1) Layout with a limited number of parallel connected
strings :
Without undertaking further current blocking measures,
a maximum of two module strings may be operated in
parallel on an inverter or MPP tracker.
2) Layout with string fuses :
place fuses for each string of modules at the plus and
minus ends. Observe the maximum permitted number
of strings as indicated in the specications provided by
the respective string fuse manufacturer and the technical
guidelines.
NOTE!
When installing different product versions, the lowest
minimum permitted reverse current load capacity applies.
Inverters
Inverters with or without transformers may be used.
Ä Ensure that all personnel are aware of
and adhere to accident-prevention and
safety regulations.
Ä While working wear clean gloves.
I
§
Ä Inspect the packaging for damages.Ä Contact the transport company regarding
any damage to the packaging.
Ä Follow any instructions on the packaging.
GB
D
§
§
DANGER! Risk of fatal injury due to electric
shock!
Ä Do not install damaged modules.Ä Inform your distributor of any damages
immediately.
DANGER! Risk of fatal injury due to electric
shock!
Ä Cover the modules with an opaque
material during installation.
1011INSTALLATION AND OPERATION MANUAL SOLAR MODULES GENERATION 4 (G4) – HANWHA Q CELLS GMBH – EN
Ä Leave modules in their original
packaging until installation.
Ä Store the modules securely in cool
and dry rooms. The packaging is not
weatherproof.
INSTALLATION AND OPERATION MANUAL SOLAR MODULES GENERATION 4 (G4) – HANWHA Q CELLS GMBH – EN
WARNING! Fire Risk!
Ä Do not install modules indoors.Ä Do not install modules on moving
objects.
11
3 INSTALLATION
3.1 Safety and transport
3 INSTALLATION
3.2 Preparation of installation
NOTE! Module damage may occur!
Ä Never lift or move the module with the
connection cables or junction box.
Ä Carry modules upright and horizontally
as shown.
NOTE! Module damage may occur!
Ä Do not drop modules.
NOTE! Module damage may occur!
Ä Never step on modules.Ä Do not subject modules to any
mechanical stress.
Ä Do not allow any objects to fall onto
modules
NOTE! Module damage may occur!
Ä Only make modications to the module
which have been conrmed in writing by
Q CELLS.
DANGER! Risk of fatal injury due to electric
shock!
Ä Block off the installation zone.Ä Keep children and unauthorized
individuals away from the solar power
system.
DANGER! Risk of fatal injury due to electric
shock!
Ä Only use dry, insulated tools.
WARNING! Risk of injury due to falling
modules!
Ä Secure modules during installation. Ä Do not install modules in windy or wet
weather.
Ä Do not carry out the installation alone.
NOTE! Module damage may occur!
Ä Do not stack modules.
confirmation
letter
NOTE! Module damage may occur!
Ä Do not install modules near ammable
gas / vapors.
Ä Do not install modules in close proximity
to air conditioning systems.
DANGER! Risk of fatal injury due to electric
shock!
Ä Ensure that modules and tools are not
subject to moisture or rain at any time
during installation.
• Only install undamaged modules and
components.
Ä Do not modify the module (e.g. do not
drill any additional holes).
1213INSTALLATION AND OPERATION MANUAL SOLAR MODULES GENERATION 4 (G4) – HANWHA Q CELLS GMBH – EN
1213
INSTALLATION AND OPERATION MANUAL SOLAR MODULES GENERATION 4 (G4) – HANWHA Q CELLS GMBH – EN
3 INSTALLATION
3.3 Module installation
4.1 Safety4 ELECTRICAL CONNECTION
Option 1:
Ä Fasten the module with 4 clamps
in the specied clamping range,
see p. 7.
Ä Tighten clamps according to
manufacturer’s instructions.
Option 2:
Ä Install the module at the 4 mounting
points, see p. 7.
Ä Tighten clamps according to
manufacturer’s instructions.
Ä Maintain an interval of at least 10 mm
between two modules.
10mm
10mm
NOTE! Module damage may occur!
Ä Do not subject modules to mechanical
tension. Max. torsion 10 mm/m.
DANGER!
Risk of fatal injury due to electric shock!
When disconnecting an electric circuit carrying direct
current, electric arcs can occur that may result in
life-threatening injuries.
Ä Do NOT unplug the cable when under load.Ä Do NOT connect any exposed cable ends.Ä Do NOT touch the poles at the same time.
A solar module generates electrical current and voltage
even at a low intensity of illumination. Sparks and electric
arcs may result from the separation of a closed circuit.
These can result in life-threatening injuries. The danger
increases when several modules are connected in series.
Ä Please be aware of that the entire open circuit voltage
is active even at low levels of solar irradiation.
Ä Please follow the valid national regulations and safety
guidelines for the installation of electrical devices and
systems.
Ä
Please make sure to take all necessary safety precautions.
With module or phase voltages of more than 120 V, the
extra-low voltage range is exceeded.
Ä
Carry out work on the inverter and the wiring with extreme
caution.
Ä
Ensure that the modules are disconnected at the inverter
prior to separation.
Ä Be sure to observe the specied time intervals after
switching off the inverter. High-voltage components
need time to discharge.
DANGER! Risk of fatal injury due to electric
shock!
Ä Never open the junction box.Ä Change of bypass diodes is only allowed
by qualied and trained personnel in
disconnected and covered state.
DANGER! Risk of fatal injury due to electric
shock!
Ä Never touch live contacts with bare
hands.
Ä Do not touch the poles at the same
time.
Ä Cover connectors by suitable protective
caps until installation.
Option 3:
Ä Install the module using mounting
proles, see p. 7.
1415INSTALLATION AND OPERATION MANUAL SOLAR MODULES GENERATION 4 (G4) – HANWHA Q CELLS GMBH – EN
DANGER! Risk of fatal injury due to electric
shock!
Ä Only use dry, insulated tools for electrical
work.
INSTALLATION AND OPERATION MANUAL SOLAR MODULES GENERATION 4 (G4) – HANWHA Q CELLS GMBH – EN
DANGER! Risk of fatal injury due to electric
shock!
Ä Insulate any exposed cable ends.Ä Only connect cables with plugs.
1514
4 ELECTRICAL CONNECTION
4.2 Electrical installation safety
4 ELECTRICAL CONNECTION
4.3 Connection of modules
DANGER! Risk of fatal injury due to electric
shock!
Ä Ensure correct polarity.
DANGER! Risk of fatal injury due to electric
shock!
Ä Be sure to maintain the time intervals as
specied by the inverter manufacturer
between switching off the inverter and
beginning any further work.
DANGER! Risk of fatal injury due to electric
shock!
Ä Never unplug the cable when under load.
1. Switch off the inverter.
OFF
2. Cover the modules to be disconnected.
Ä Use solar cables for the connection at
the junction box outlet.
Ä Use the same, inverter-compatible plugs.
SOLAR
DANGER! Risk of fatal injury due to electric
shock!
Ä Ensure that all electrical components are
in a proper, dry, and safe condition.
NOTE! Module damage may occur!
Ä Ensure that the cabling is not under
stress.
Ä Ensure that the cables do not run
between module and subconstruction
(danger of pinch).
Ä Do not connect modules with different
orientations or angles of inclination in
the same string.
3. Switch off the DC circuit breaker.
Ä Disconnect plugs by the use of
appropriate and qualied tools of
the manufacturer Tyco, Amphenol or
Multicontact.
1617INSTALLATION AND OPERATION MANUAL SOLAR MODULES GENERATION 4 (G4) – HANWHA Q CELLS GMBH – EN
Ä Ensure for a tight connection between
the plugs. Plugs click together audibly.
Inverter
• Standard wiring with a return cable.
Klick
INSTALLATION AND OPERATION MANUAL SOLAR MODULES GENERATION 4 (G4) – HANWHA Q CELLS GMBH – EN
1716
4 ELECTRICAL CONNECTION
4.4 After installation
5 GROUNDING
6 FAULTS AND DEFECTS
Ä Ensure that all necessary safety and
functional tests have been carried out
according to current industry standards.
Ä Integrate the system into the existing
lightening protection system in
accordance with the applicable local
regulations.
NOTE! Module damage may occur!
Ä Ensure that the plug connections are
secured away from any water-channelling
surface.
WARNING! Fire Risk!
Ä Do not use light concentrators (e.g.
mirrors or lenses).
Protective Grounding
Ä
The modules must be grounded in accordance with the
local statutory regulations.
Functional grounding
• When using an installation tilt of < 5° a functional
grounding at the negative generator conncetion must
be implemented.
Ä Ensure that the difference of potential between the
negative generator connection and the PE(N) of every
MPP tracker of the respective inverters is 0 V.
Ä Follow the directions of the inverter manufacturer.Ä Only use inverters which include lincensed grounding
kits.
DANGER!
Risk of fatal injury due to electric shock!
Ä Do not attempt to x any problems yourself (e.g.,
glass cracks, damaged cables).
Ä Please contact an installer or Q CELLS Technical
Customer Service Department.
7 DISPOSAL
Ä Do not disconnect modules by yourself.
Ä Please contact an installer or Q CELLS Technical
Customer Service Department.
Dispose of modules in accordance with the local disposal
Ä
regulations.
Ä Ensure that the cabling is not exposed
and/or hanging and is protected from dirt
and moisture.
1819INSTALLATION AND OPERATION MANUAL SOLAR MODULES GENERATION 4 (G4) – HANWHA Q CELLS GMBH – EN
18
INSTALLATION AND OPERATION MANUAL SOLAR MODULES GENERATION 4 (G4) – HANWHA Q CELLS GMBH – EN
8 MAINTENANCE AND CLEANING
Q CELLS solar modules are known for a long operating
life and minimal maintenance effort and expense. Dirt
and grime are usually washed away by rain. If the module
is fully or partially shaded by dirt or debris (e.g., plants,
bird droppings), it needs to be cleaned to prevent a loss
of performance.
Maintenance
Ä
The system should be inspected by an installer annually
to check the following:
•
all system components sit securely and are corrosion
free.
•
the connection is secure and all electrical components
are clean and undamaged.
Cleaning
WARNING!
Risk of injury due to hot and
live modules!
Ä Only clean modules that have cooled down.Ä Do not carry or wear any electrically conductive parts.
NOTE! Module damage may occur!
Ä Do not clean modules with water if there
is a risk of frost.
0°
Ä Remove dirt with lukewarm water or
alcohol based glass cleaner, a broom, or
a soft cloth.
Ä Do not use tensides, scrapers, or any
high-pressure water cleaning equipment.
WARNING!
Risk of falling due to unsecured
access!
Ä Never access the installation area alone or without
taking adequate security precautions.
Ä Please commission a trade specialist.
Clean the modules as follows:
NOTE!
Module surface damage may occur!
Ä Remove snow and ice carefully without force (e.g. with
a very soft broom).
Ä Do not scratch off dirt.Ä
Rinse dirt (dust, leaves, etc.) off with lukewarm water or
use an alcohol based glass cleaner. Do not use abrasive
detergents or tensides.
Ä Use a soft cellulose cloth (kitchen roll) or sponge to
carefully wipe off stubborn dirt. Do not use micro eece
wool or cotton cloths.
Isopropyl alcohol (IPA) can be used selectively to remove
stubborn dirt and stains within one hour after emergence.
Ä Please follow the safety guidelines provided by the IPA
manufacturer.
Ä Do not let IPA run down between the module and the
frame or into the module edges.
Ä Free the substructure from any dirt and
debris (leaves, bird nests, etc.).
2021INSTALLATION AND OPERATION MANUAL SOLAR MODULES GENERATION 4 (G4) – HANWHA Q CELLS GMBH – EN
20
INSTALLATION AND OPERATION MANUAL SOLAR MODULES GENERATION 4 (G4) – HANWHA Q CELLS GMBH – EN
CONTACT
HANWHA Q CELLS GMBH
OT Thalheim
Sonnenallee 17 – 21
06766 Bitterfeld-Wolfen
Germany