Pyromation 610 User Manual

(

)

-,-)%

(

)

3$0%

+9*+%

Range max

+9*+%

Sec or Al2

Range min

Range max

+9*+%

Range min

Mm<-%

Range min

Range max

E.H%

r_ Ww

40&*%

/+%

Adjustment range Default

Upper

Display

Lower

Display

Parameter

No alarms Inhibited

-,-)

A-=0

Alarm Inhibit

Alarm 1 inhibited

1'1*

Alarm 2 inhibited

1'1/

Alarm 1 and alarm 2 inhibited

<,#=

Primary (Heat) Power

3$0%

D&;*

Output 1 Usage

Option Module A

Connectors PL5 & PL6

Secondary (Cool) Power

&)B%

Alarm 1, Direct

1C94

ASCII

-1999 to 9999 (display value at which output

$,F:

Retransmit Output

(Lin=1000)

will be maximum)

3 Scale maximum

Range min

refer to section 7

will be minimum)%

*, /, F, E, > or G

1&(A

-1999 to 9999 (display value at which output

$,F'

3$,#

40?"

Retransmit Output

3 Scale minimum

Display Strategy

Comms Protocol

&-5'

(Linear=0)

Alarm 2, Direct

Alarm 1, Reverse

Alarm 2, Reverse

Loop Alarm, Direct

Loop Alarm, Reverse

Logical Alarm 1 OR 2, Direct

Logical Alarm 1 AND 2, Direct

Logical Alarm 1 OR 2, Reverse

Logical Alarm 1 AND 2, Reverse

'39$%

!$9$%

'394

1*9$

1/9$

!$94

1/94

149$

1494

Retransmit SP Output

$)#&

Codes

0 – 10 V DC output

2 – 10 V DC output

0 – 5 V DC output 1

0 – 20 mA DC output

4 – 20 mA DC output

+9*+

/9*+

+9/+

E9/+

-1999 to 9999 (display value at which output

$,*:

Range

Retransmit Output

None

will be maximum)

1 Scale maximum

As for output 1

will be minimum)%

-1999 to 9999 (display value at which output

Retransmit Output

-1999 to 9999 (display value at which output

$,*'

$,/:

D&;/

#73/

1 Scale minimum

Output 2 Usage

Lin. O/P 2 Range

Retransmit Output

will be maximum)

2 Scale maximum

As for output 1

will be minimum)%

-1999 to 9999 (display value at which output

$,/'

D&;F 1C94%

#73F

Retransmit Output

2 Scale minimum

Output 3 Usage

Linear Output 3

Range

J T/C

Retransmit PV Output

+9>%

$)#3

#73*

Linear Output 1

None

Range max

1.2 kbps

2.4 kbps

4.8 kbps

9.6 kbps

19.2 kbps

Read only or read/write

(,;-

Comms Write

Range Min.

Setpoint 1 / Setpoint 2 select

40&*

4050

Digital Input

Automatic / Manual select

401?

Usage

0 to 9999

(',B%

Config Lock Code

Note: Refer to the full user guide (available from your supplier) for further details on

these parameters.

Range Min.

Range Max.

40?1

@@.>@

Modbus with no parity

Modbus with Odd Parity

Modbus with Even Parity

1 –255 (Modbus), 1-99 (ASCII)

Mm<,

<124

Bit rate

$)2

39:0

*@./%

144$ %*%

Comms Address

@.G

/.E

E.H

*./%

Mm<;

Mm<-

Range Max.

onl

X.XX, 3=X.XXX

heat

Direct Acting%

Reverse Acting

Primary & Secondary (heat/cool)%

421'

$)2%

Process High Alarm

40$%

39:0

XX.X, 2=

Description Default Unlock

Normal instrument operation.

Tailor settings to the application.

Configures the instrument for use.

Check manufacturing information.

Invoke Pre-Tune or Self-Tune.

Lower

Display

Adjustment range Default

Upper

Display

(non-temperature ranges only)

See following table for possible codes

XXX, 1=

Range Min. to Scale Range Upper Limit -100

Scale Range Lower Limit +100 to Range Max

&-5'% Primar

No alarm

Band Alarm

Deviation Alarm

Process Low Alarm

4;%

39',%

<1-4

-,-;

in display units

Range Min. to Range Max

1 LSD to full span in display units

+/- Span from setpoint in display units

1 LSD to span from setpoint in display units

Options as for alarm 1

1 sec to 99 mins. 59secs

(only applies if primary proportional band = 0)

Option Module 1

Connectors PL7 & PL8

Option Module Connectors

Connector PL4A

Option Module 2

59300-2

1/16-DIN PROCESS CONTROLLER

CAUTION: Installation and configuration should be performed only by

personnel who are technically competent to do so. Local Regulations regarding

electrical installation & safety must be observed.

CONCISE PRODUCT MANUAL

Connector PL4B

Option Module 3

1. INSTALLATION

Panel-Mounting

The mounting panel must be rigid and may be up to 6.0mm

(0.25 inches) thick. The cut-out required for the instrument is

shown on the right. Instruments may be mounted side-by-side

2. SELECT MODE

Select mode is used to access the configuration and operation menu functions.

It can be accessed at any time by holding down and pressing .

+0.5 –0.0

45 x 45mm

in a multiple installation for which the cut-out width (for n

instruments) is (48n-4)mm or (1.89n-0.16)inches.

Rear Terminal Wiring

Mode Upper

Once in select mode, press or to select the required mode. An unlock code is

required to prevent unauthorised entry to Configuration, Setup & Automatic Tuning modes.

Press or to enter the correct code number, then press to proceed.

clamped in position.

Slide mounting clamp over the

of mounting panel until the tongues

engage in ratchets and instrument is

instrument housing towards rear face

Ratchets

Mounting Panel

Instrument Housing

$''%

$2'%

0-3#

Lower

!"#$ &'(#

&)#" &'(#

(,-. &'(#

0-., &'(#

Display

Operator

(apply pressure to bezel only)

Hold instrument firmly in position

Gasket

1#2- &'(#

Set Up

Configuration

Product Info

Auto-Tuning

3. CONFIGURATION MODE

Note: The instrument will always return automatically to Operator mode if there is no

key activity for 2 minutes.

First select Configuration mode from Select mode (refer to section 2).

Press to scroll through the parameters, then press or to set the required value.

To accept a change must be pressed, otherwise parameter will revert to previous value.

To exit from Configuration mode, hold down and press , to return to Select mode.

CAUTION: Diagram shows all possible

combinations. Actual connections required

depends on exact model and options fitted.

CAUTION: Do not remove the panel gasket; it is a seal against dust and

moisture.

18SWG

USE COPPER CONDUCTORS

(EXCEPT FOR T/C INPUT)

Single Strand wire gauge:

Max 1.2mm

Display

Parameter

Input Range/Type

Note: Parameters displayed depends on how instrument has been configured.

Parameters marked * are repeated in Setup Mode.

Scale Range

43,&

Upper Limit

Scale Range

Lower Limit

Decimal point

(68'%

(673

position

Control Type

1'1*

Primary Output

Control Action

Alarm 1Type

CAUTION: Check information label on

housing for correct operating voltage

before connecting supply to Power Input

Fuse: 100 – 240V ac – 1amp anti-surge

24/48V ac/dc – 315mA anti-surge

CAUTION: Turn off all power. Remove instrument by gripping the sides of the

front panel and pulling the instrument out of its housing. Note its orientation.

Installing Option Modules

Mounting Struts

3=1*

High Alm 1 value*

3'1*

Low Alm 1 value*

Band Alm 1 value*

CPU PCB

<1'*

41'*

Dev. Alm 1 valu e*

Option Module

Option Module 1

1'1/ 39',

1:7*

Alm 1 Hysteresis*

Alarm 2 Type*

Option Module 3

Option Module 2

3=1/

High Alm 2 value*

<1'/

3'1/

Low Alm 2 value*

Band Alm 2 value*

PSU PCB

To access modules 1 or A, first detach the PSU and CPU boards from the front moulding by

'160

'1;- 40&1(disabled) or ;-1< (enabled)

41'/

1:7/

Dev. Alm 2 Value*

Alm 2 Hysteresis*

Loop Alarm

Loop Alarm Time*

lifting first the upper, and then lower mounting struts. Gently separate the boards.

a). Plug the required option modules into the correct connectors, as shown below.

b). Locate the tongues on each module into the corresponding slot in the board opposite.

c). Hold the main boards together while relocating them back on the mounting struts.

d). Replace the instrument by aligning the CPU and PSU boards with their guides in the

housing, then slowly push the instrument back into position.

Note: The instrument will automatically detect which option modules have been fitted.

Description

When Visible

Display Strategy

Lower

Display

Upper

Display

Description

Option 1 module fault

Option 2 module fault

Option 3 module fault

Auxiliary Option module fault

L Alarm 2 active

L21 Alarm 1 active

L Loop Alarm active

ALM indicator

will also flash%

When one or more

alarms are active.

Lower

next press or to enter the unlock

code number, then press to proceed.

Press to enter the Configuration Mode,

Configuration & Setup required. Seen at first

turn on or if hardware configuration changed.

!"-*%

!"-/%

!"-F%

;88%

!"-1

40°C to 0.5A @ 80°C.

Normal Input > 5% over-range

Normal Input > 5% under-range

Display

5,#,% (,-.

Display

Normal Break in input sensor or wiring

L''M%

L::M%

!3;N%

AL&t

Active

Alarms

Manual Control

If 3,;- is set to ;-1< in Setup mode, manual control can be selected/de-selected by

pressing the key while in Operator mode, or by changing the status of the digital input if

4050 has been configured for 401? in Configuration mode. The indicator will flash

while in Manual Control mode and the lower display will show 3xxx (where xxx is the current

Parameter Upper

Instrument

8. ERROR/FAULT INDICATIONS

manual power level). Switching to/from manual mode is via Bumpless Transfer.

Press or to set the required output power. Caution: Not restricted by !32' limit.

parameters are in

default conditions

Over Range

Under Range

Sensor Break

Option 1 Error

Option 2 Error

Option 3 Error

Option A Error

9. SERIAL COMMUNICATIONS

10. SPECIFICATIONS

Refer to the full user guide (available from your supplier) for details of this option.

UNIVERSAL INPUT

Impedance: >10MΩ resistive, except DC mA (5Ω) and V (47kΩ ).

Isolation: Isolated from all outputs (except SSR) at 240VAC.

DIGITAL INPUT

Volt-free(or TTL): Open(2-24VDC) = SP1 or Auto, Closed(<0.8VDC) = SP2 or Manual.

OUTPUTS

Relay

Contact Type/Rating: Single pole double throw (SPDT); 2A resistive at 120/240VAC.

Lifetime: >500,000 operations at rated voltage/current.

Isolation: Isolated from input and other outputs.

SSR Drive/TTL

Drive Capability: SSR >10V into 500Ω min.

Isolation: Not isolated from input or other SSR drive outputs.

Triac

Operating Voltage: 20 - 280Vrms (47 - 63Hz)

Current Rating: 0.01 - 1A (full cycle rms on-state @ 25°C); derates linearly above

Isolation: Isolated from input and other outputs.

Resolution: 8 bits in 250mS (10 bits in 1s typical, >10 bits in >1s typical).

Isolation: Isolated from input and other outputs.

OPERATING CONDITIONS FOR INDOOR USE

Ambient Temperature: 0°C to 55°C (Operating)

Ambient Temperature: –20°C to 80°C (Storage)

Relative Humidity: 20% - 95% non-condensing

Supply Voltage: 100 - 240VAC 50/60Hz 7.5VA for mains powered versions.

20 - 48VAC 50/60Hz (option) 7.5VA or

22 - 65VDC 5W maximum for low voltage versions

ENVIRONMENTAL

Standards: CE, UL, ULC

EMI: Complies with EN61326 (Susceptibility & Emissions)

Safety Considerations: Complies with EN61010-1 & UL3121

Pollution Degree 2, Installation Category II

Front Panel Sealing: To IP66

PHYSICAL

Dimensions Depth: 110mm (behind panel)

Front panel height: 48mm

Front panel width: 48mm

Weight: 0.21kg maximum

Off

Default

Description

Universal input only

Triac

Relay

SSR drive

As Option 1.

No option fitted.

No option fitted

RS485 comms

Digital Input

Description

Read only

Target value of SP

Target value of SP1

Read only

Target value of SP2

SP adjustable in Strategy 2

Adjustable except in Strategy 6

Upper Display

Adjustment Range

tuning cannot be used at this time*.

On or Off. Indication remains OFF if automatic

3#2-%

Display

0 to 9999

#',B%

Upper

Display

A-9*% D-0%

$'I%

-,-;%

#$0%

&&$%

!3-*%

Linear voltage / Current output

'0-%

!3-/%

!3-F%

-,-)%

$EH>%

!3-1%

Value displayed is firmware type number

4050%

.JK%

Value displayed is firmware issue number

A??%

Value displayed is Product Revision level.

38'%

Last four digits of serial number

First four digits of serial number

Manufacturing date code (mmyy)

Middle four digits of serial number

&-*%

&-/%

&-F%

4!Mm%

When Visible

Display Strategy

1 & 2 (initial screen) PV and target value of selected SP

Lower

Display

Process variable only. Read only

(e.g. ramping SP value). Read only

3 & 6 (initial screen) PV and actual value of selected SP

4 (initial screen)

5 (initial screen) Target value of selected setpoint only.

1, 3, 4, 5 & 6 if digital

input is not 40&*

(Blank)

Value

(Blank)

Adjustable except in Strategy 6

“_ “lit if dig I/P = 40&*

and active SP is SP1

“_ “lit if dig I/P = 40&*

and active SP is SP2

_ SP1

_ SP2

Adjustable except in Strategy 6

SP ramping rate, in units per hour.

Actual (ramping) value of selected SP

&"$ enabled and rP

is not zero

&"$ enabled in Setup

mode

SPrP

UTOMATIC TUNING MODE

Upper

Parameter Lower

Input type

Option 1 module type

Parameter Lower

Pre-Tune

Self-Tune

Tune Lock

First select Automatic tuning mode from Select mode (refer to section 2).

Press to scroll through the modes, then press or to set the required value.

To exit from Automatic tuning mode, hold down and press , to return to Select mode.

Pre-tune is a single-shot routine and is thus self-disengaging when complete.

If 136 in Setup mode = ;-1<, Pre-tune will attempt to run at every power up*.

Refer to the full user guide (available from your supplier) for details on controller tuning.

* Note: Automatic tuning will not engage if either proportional band = 0. Also, Pre-tune

will not engage if setpoint is ramping, or the PV is within 5% of span of the setpoint.

6. PRODUCT INFORMATION MODE

First select Product information mode from Select mode (refer to section 2).

Press to view each parameter. To exit from Product Information mode, hold down

and press to return to Select mode. Note: These parameters are all read only.

fitted

/.+

Default

PtRh20% vs 40%:

32 – 3362 ºF

Pt100: -128.8 – 537.7 ºC

Pt100: -199.9 – 999.9 ºF

0 – 20 mA DC

4 – 20 mA DC

10 – 50 mV DC

0 – 5 V DC

1 – 5 V DC

0 – 10 V DC

+9>%

*9>%

2 – 10 V DC

+9*+%

/9*+%

Upper Display

Adjustment Range

OFF or 0.5 to 100.0 secs

Pt100: -199 – 800 ºC

P24F

Pt100: -328 – 1472 ºF

PTC

PtF

Pt.C

Pt.F

+9/+%

0 – 50 mV DC

+9>+%

E9/+%

*+>+%

Option 2 type fitted

Option 3 type fitted

Auxiliary Option module

type fitted

Firmware type

Firmware issue

Product Revision Level

Date of manufacture

Serial number 1

Serial number 2

Serial number 3

7. OPERATOR MODE

This mode is entered at power on. It can also be accessed from Select mode (see section 2).

Note: All configuration mode and Setup mode parameters must be set as required

before starting normal operations.

Press to scroll through the parameters, then press or to set the required value.

N/A

*+.+

+/- Span of controller

999.9% of input span.

0.0% (ON/OFF) and 0.5% to

Current power levels (read only)

>.++

1 sec to 99 mins 59 secs and OFF

*.*>

00 secs to 99 mins 59 secs

-20 to +20% of Primary and Secondary Proportional Band

0%(-100% if dual control) to 100%

+.>

*++

R/max

256 or 512 secs.

Current Setpoint to Range max R/max

0% to 100% of full power.

0.5, 1, 2, 4, 8, 16, 32, 64, 128,

Range min to Current Setpoint R/min

centered about the setpoint

0.1% to 10.0% of input span

Display

PV Value Active SP

PV Value Actual SP

PV Value

Active SP

Value

SP Value

SP1 Value

SP2 Value

Actual SP

Value

Ramp

Note: All parameters in Display strategy 6 are read only, and can only be adjusted via

Setup mode.

R/min

Range Min. to Range Max.

1 LSD to span from setpoint

+/- Span from SP in display units

1 LSD to full span in display units

R/min

R/max

Range Min. to Range Max.

@@.>@

1 sec to 99 mins. 59secs.

1 LSD to span from setpoint

+/- Span from SP in display units

1 LSD to full span in display units

40&1%disabled or

40&1

;-1< enabled

1 to 9999 units/hour or Off (blank) Off

Scale

Scale range upper to lower limits

Rate

min

Range

Scale range upper to lower limits

“ _” indicates currently active SP.

0 to 9999

Code Input Type & Range Code Input Type & Range Code Input Type & Range

L: 0.0 – 537.7 ºC

B: 100 – 1824 ºC

L.C

L: 32.0 – 999.9 ºF

L.F

B: 211 – 3315 ºF

N: 0 – 1399 ºC

C: 0 – 2320 ºC

N: 32 – 2551 ºF

C: 32 – 4208 ºF

R: 0 – 1759 ºC

J: -200 – 1200 ºC

R: 32 – 3198 ºF

J: -328 – 2192 ºF

S: 0 – 1762 ºC

J: -128.8 – 537.7 ºC

j.C

S: 32 – 3204 ºF

J: -199.9 – 999.9 ºF

j.F

T: -240 – 400 ºC

K: -240 – 1373 ºC

T: -400 – 752 ºF

K: -400 – 2503 ºF

T: -128.8 – 400.0 ºC

T: -199.9 – 752.0 ºF

PtRh20% vs 40%:

0 – 1850 ºC

t.C

t.F

P24C

K: -128.8 – 537.7 ºC

K: -199.9 – 999.9 ºF

L: 0 – 762 ºC

L: 32 – 1403 ºF

k.C

K.F

4. SETUP MODE

Note: Configuration must be completed before adjusting Setup parameters.

First select Setup mode from Select mode (refer to section 2). While in Setup Mode is lit.

Press to scroll through the parameters, then press or to set the required value.

To exit from Setup mode, hold down and press , to return to Select mode.

.0'#%

!..&%

PPWw

Display

Parameter Lower

Input Filter Time constant

Process Variable Offset

Note: Parameters displayed depends on how instrument has been configured.

Primary (Heat) power

3<93%

SPWw

Secondary (Cool) power

Primary Proportional Band

3<9&%

Secondary Proportional Band

Automatic Reset (Integral Time)

!'%

$16;%

1$?#%

Rate (Derivative Time)

Overlap/Deadband

<01&%

40.3%

Manual Reset (Bias)

Primary ON/OFF Differential

40.&%

40..%

Secondary ON/OFF Diff.

Prim. & Sec. ON/OFF Diff.

&3''%

&32'%

Setpoint Upper Limit

Setpoint Lower limit

(6*%

!32'%

Primary Output Power Limit

Output 1 Cycle Time

(6/%

(6F%

Output 2 Cycle Time

Output 3 Cycle Time

3'1*%

3=1*%

High Alarm 1 value

Low Alarm 1 value

<1'*%

41'*%

Deviation Alarm 1 Value

Band Alarm 1 value

3=1/%

1:7*%

Alarm 1 Hysteresis

High Alarm 2 value

3'1/%

Low Alarm 2 value

'160%

<1'/%

41'/%

1:7*%

Deviation Alarm 2 Value

Band Alarm 2 value

Alarm 2 Hysteresis

Loop Alarm Time

Auto Pre-tune

136%

Auto/manual Control selection

&"$%

3,;-%

Setpoint ramping

&',B%

_ SP1

_ SP2

SP Ramp Rate Value

SP Value

SP1 Value

SP2 Value

Setup Lock Code

Pyromation 610 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual