Pyromation 423 User Manual

1990
SI
PyroMATION,
INSTRUCTION MANUAL
Series 423 Digital Indicator
INC.
Copyright© 1993, Pyromation, Inc.
(01/94)
TABLE OF CONTENTS PAGE
NO.
1-1
2-1
2-2
3-1
4-1
5-1
5-2
5-3
5-4
6-1
6-2
6-3
7-1
7-2
7-3
7-4
Notes .....................................................................................................................
General Information..........................................................................................
Limited Warranty...............................................................................................
Specifications......................................................................................................
Thermocouple and RTD Order Code.................................................................
Unpacking..........................................................................................................
Location.............................................................................................................
Mounting..............................................................................................................
Mounting Illustrations............................................................................................
Line Supply Wiring............................................................................................
AC Line Conversion............................................................................................
RTD Input Wiring...............................................................................................
Thermocouple Input Wiring...............................................................................
Relay Wiring.........................................................................................................
Auxillary Power Supply Wiring.........................................................................
4 - 20mA Input with and without Loop Power ..................................................
1
2
2
3
4
5
5
5
5
6
6
6
7
7
7
7
8-1
8-3
9-1
10-1
11-1
12-1
13-1
14-1
14-2
15-1
16-1
17-1
12 - Position Selector Switch Wiring Illustrations............................................
Unit Repairs........................................................................................................
Trouble Shooting.................................................................................................
Main Menu Program...............................................................................................
Relay Menu Program............................................................................................
4 - 20mA Menu Program.....................................................................................
4 - 20mA Calibration Procedures..........................................................................
Password Menu Program......................................................................................
Calibration Menu Program..................................................................................
Calibration Procedures..........................................................................................
RTD Calibration Procedures............................................................................
CJC Calibration Procedures................................................................................
8
8
9
10
11
12
13
14
14
15
16
17
2-1 GENERAL INFORMATION
The 423 Series Instruments are a Microprocessor-Based Digi­tal Process Indicator for thermocouples and RTD's. The instrument has no potentiometers for calibration. All calibration is done from the front panel and stored in non-volatile memory. The program menu has been secured at the factory by the use of a password which prevents unauthorized users from entering the calibration mode.
Thermocouple and RTD inputs can be changed through the pushbuttons as well. Calibration for these are also prompted through pushbutton commands. Again, there are no potentiometers for calibra­tion. Fahrenheit and Celsius and decimal point conversions are made through menu commands.
Menu program lockout is available through pushbutton com­mands. This lockout is a specified codeword which prevents personnel from entering the menu if desired. There is a universal codeword which will over-ride any user specified codeword. This is maintained in case the user loses or forgets the specified codeword.
2-2 LIMITED WARRANTY
THE MODEL 423 SERIES DIGITAL INDICATOR SOLD BY OR PURCHASED FROM PYROMATION, INC. OR FROM AN AUTHORIZED PYROMATION DISTRIBUTOR, OR AGENT IS SUBJECT TO THE FOLLOWING LIMITED WARRANTY.
This product is warranted to be free from functional defects in materials and workmanship at the time the product leaves the Pyromation, Inc. factory, and to conform at that same time to the specifications set forth in the relevant Pyromation, Inc. installation, wiring, operation manual for this product for a period of one year after shipment from the Pyromation, Inc. factory.
Pyromation's exclusive and sole obligation, and Buyer's exclusive and sole remedy under the above Limited Warranty is limited to either repair or replacement of such product, at Pyromation's option, free of charge to Buyer. Pyromation shall have no obligation to repair or replace unless the claimed defect in material or workmanship is reported in writing to Pyromation at 5211 Industrial Road, Fort Wayne, Indiana 46825 within ten (10) days after delivery to the Buyer from Pyromation or an authorized Pyromation distributor, representative or reseller. If so requested by Pyromation, the product shall be returned to a designated facility during normal business hours, transportation prepaid.
Any action for breach of this warranty or other action arising out of this contract must be commenced within one year after delivery.
Pyromation shall not be liable for any warranty, express or implied, other than the warranty stated above, and in the event of a breach of the above stated warranty, Pyromation shall not be liable for any incidental, consequential, special, or other damages, costs, or expenses other than repair or replacement as described above. Pyromation excludes any and all warranties of merchantability or fitness for a particular purpose. The above stated warranty extends only to the original Buyer from Pyromation, Inc. or from an authorized Pyromation distributor or agent, and may not be transferred or assigned.
Page 2
3-1 SPECIFICATIONS
- STANDARD -
Power Supply:
DC Isolation:
Ambient Temperature:
Overall Accuracy:
Input Impedance:
RTD Excitation Current:
Error Due to Lead Resistance:
Conversion Rate:
Filtering:
Resolution:
120 or 240VAC +10%/-15% 50/60HZ External Fuse Required - .5A
@ 500 VP
32 to 122°F (0 - 50°C)
RTD or Thermocouple: + 1°F 4 - 20 mA: + .1%
47M Ohm (Millivolt inputs only)
.25mA
0.1uV per Ohm (T/C Inputs Only)
2.5 per Second
Digital: Average of 16 conversions per update Analog: 2.2K in parallel with 0.1uf
.1 or 1 Degree (Automatic 1 Deg., Resolution above 999.9)
Display:
Display Readouts:
Physical Dimensions:
Power Supply:
Auxillary Power Supply:
Relays:
.54" High LED, High Intensity Alpha Numeric
UNDR - Underrange OVER - Overrange OPEN - Open Input
48 x 96 x 148mm (overall dimensions) (1.89" x 3.78" x 5.83")
- OPTIONS -
12 or 24 VDC +20/-10% External Fuse Required - .5A
24 VDC (30 mA Maximum)
250 VAC (8A Maximum) 30 VDC (8A maximum)
Page 3
4-1 ORDER CODE
Example Order Number:
- - - -
423 1 1 42 R1 04 S (0-5000)
METER STYLE
ORDER
CODE
1
DESCRIPTION
Input Selectable for T/C or RTD's with Fixed Range or 4 - 20 mADC with Scaleable Display
Table 6Table 1
ORDER
CODE
S
* Insert actual scaling desired as per examples below
Table 5Table 2
DISPLAY SCALING
Factory Scaled 4-20 mA Inputs Only
0 - 5000, 50 - 150, -100 to 100, 500-0
POWER SUPPLY OPTIONS
ORDER
CODE
1 2 3 4
Table 3 Table 4
ORDER
CODE
00 85 42
4J 4K 4T 4E 4N
* Meters are shipped calibrated for Type K thermocouples, degrees F, and 1° resolution
DESCRIPTION
120 VAC 240 VAC 24 VDC 12 VDC
(Field Selectable) (Field Selectable) (Factory Installed) (Factory Installed)
INPUT SELECTION
DESCRIPTION
Customer Configured * 100 Ohm Plat. RTD, .00385 T.C.
4 - 20 mADC
Type
J
Thermocouple
K
Thermocouple
Type Type T Thermocouple
E
Thermocouple
Type
N
Thermocouple
Type
ORDER
CODE
00 01 02 03 04 05
DESCRIPTION
No Options Splash Proof Panel Gasket Seal Meter Mounted 12 Pt. Sel. Switch One SPDT Process Alarm
SPDT Process Alarms
Two
VDC Power Supply Output
24
ORDER
CODE
00 F1 F2 C1 C2
00 F1 F2 C1 C2 00 R1 R2 R3 R4
DESCRIPTION
AVAIL. LIMITS
Not w/Opt. 02
DISPLAY RESOLUTION
T/C or RTD INPUTS
DESCRIPTION
Customer Configured
1° F
.1° F
1° C
.1° C
4 to 20 mA INPUTS
Customer Configured
1° F
.1° F
1° C
.1° C
Customer Configured
1
Unit Resolution
.1
Unit Resolution
.01
Unit Resolution
.001
Unit Resolution
*
(9999) (999.9) (99.99) (9.999)
Page 4
5-1 UNPACKING
Unpack the instrument immediately upon receipt, and visually
inspect for shipping damages. If the instrument was damaged in
transit, note any damage and file a claim with the carrier.
5-2 LOCATION
Install the instrument in an area where it will not be subjected to
excessive shock, vibration, dirt, oil, and where the temperature will not
exceed 0-50°C (32-122°F). The instrument should not be installed in
an area where rapid temperature changes may occur (e.g. near heating
or cooling ducts).
5-3 MOUNTING
Figure 1 thru figure 4 below shows panel cutout dimensions and
case dimensions. (For units with 12 position selector, cutout dimensions are
3.67" high by 3.56" wide).
Remove slide retaining screws and slides.
Insert the instrument through the cutout from the front side of the panel
and re-insert slides and screws. Do not over-tighten screws.
5-4 MOUNTING ILLUSTRATIONS
1.89"
3.78"
Figure 1
s l t
PyroMATION, INC.
Figure 3
s l t
PyroMATION, INC.
PyroMATION, INC.
3.78"
3.78"
Figure 2
1
2
C
F
.25"
0.0 - .188" THICK
5.58"
Figure 4
3.56" MIN.
1
2
C
F
Page 5
1.77" MIN.
3.67" MIN.
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