Pyroclassic Fires IV Installation Instructions Manual

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INSTALLATION!INSTRUCTIONS!
For!PYROCLASSIC!IV!!
PLEASE&ENSURE&THIS&SET&OF&INSTRUCTIONS&REMAINS&WITH&THE&OWNER&TO&READ&&
& & & & & & & & & & & & & & & & & & & & & & &
IMPORTANT&NOTE&
The$Pyroclassic$IV$fire$is$tested$to$and$should$be$installed$in$accordance$to$AS/NZS$4012:1999,$AS/NZS$$
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We$strongly$recommend$that$an$approved$qualified$installer$is$used$to$install$your$Pyroclassic$IV$fire.$
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Under$no$circumstances$should$any$modification$be$made,$or$parts$removed.$ If$such$were$to$happen,$$
this$would$void$the$warranty$of$the$fire
.!!
Pyroclassic&Fires&Ltd&& PO&Box&14057,&Hastings,&4159&& Showroom:&917&Karamu&Rd,&Hasings,&4122&& Ph:&(06)&877&0175&&or&&0800&479&762& & & & & & & &&&www.pyroclassic.co.nz&
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TIPS!ON!INSTALLATION!
POSITION!THE!FIRE!
Using&the&previous&technical&specification&sheets&iden tify &w h e re&t h e &Pyroclassic&IV&fire&is&to&be&situated.& Note:&We&have&supplied&2&x&10mm&steel&rods&(attached&to&the&outside&of&palletized&box).&Push&the&rods& through&the&two&11mm&holes&locate d&in&th e&fron t&plate &and &en gag e&the &corre spo nd ing &11m m &h oles&in & the&rear&plate.&The&projecting&ends&of&both&rods&can&now&be&used&as&carry&rods.&To&make&the&whole&unit& lighter,&the&top&cooking&p la te &ca n &als o &b e&c a re fu lly&re moved]make&sure&that&the&insulating&Kaowool&in& the&top&chamber&is¬&disturbed.&Replace&the&cook&top&when&fire&is&in&position.&
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LOWER!HEAT!SHIELD
!!
The&lower&heat&shield&should&be&placed&on&top&of&the&feet&when&the&fire&is&in&its&final&position.&If&you&are& installing&the&fire&angled&in to &a &co rn e r,&make&sure&the&lower&heat&shie ld &is&a lre a dy &in &p lac e &b efo re & finishing&the&flue&and&earthquake&restraints &etc,&oth erw ise &the &ang le&of&the&wall&may&make&it&impossible& to&slip&into&place.&
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INSULATING!HEA R T H !(N OT!SUPPLIED!BY!PYROCLASSIC)!
The&Pyroclassic&IV&must&sit&on&an&insulating&hearth&with&a&minimum&distance&of&369mm&in&front&of&the& heater&when&the&hearth&is&installed&flush!with&the&surrounding&combustible&floor.& The&width&of&the& floor&protector&shall&be&no&less&than&the&width &of&the &Pyro clas sic&an d &sha ll&exten d&n ot&les s&tha n&20 0m m& each&side&of&any&ash]removal&or&fuel& loading&openings&unless&the &flo or&protector&forms&an&abu tm e nt& with&a&wall&or&heat&shield&at&a&lesser&distance
.&
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PYROCLASSIC!RAISED!HEARTH!!
Using&the&raised&hearth&allows&the&above&mentioned&369mm &distan ce&a t&the&fro nt&of&the&fuel&loading& and&ash&removal&opening&to&be&reduced.&The&Pyroclassic&Hearth&is&raised&250mm&from&the&floor&thus& reducing&the&distance&at&the&front&of&the&door&opening&to&300mm
.&
The&Pyroclassic&Hearth&measures&250mm&(h)&x&680mm&(w)&x&950mm&(d).&NOTE:&A&marking&hole&is& located&on&top&of&the&hearth&that&ind icate s&the &exa ct¢re&of&the&inner&100mm&flue&used&with&the& Pyroclassic&IV,&you&can&use&the&measurements&shown&on&our&specifications&pages&to&help&position&the& hearth&prior&to&installing&the&fire.&Place&the&hearth&into&position&and&bolt&or&screw&into&floor&in&4&places,& (Fixings¬&supplied,&installer&to&decide&what&to&use)&using&the&mounting&holes&provided&in&the&hearth
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Please&use&the&provided&black&caps&to&cover&the&fixing&holes&once&the&hearth&has&been&installed.&
Also¬e&that&there&are&4&cups&on&the&top&of&the&hearth,&these&cups&are&used&to&receive&the&adjustable& feet&on&the&fire.& Split&pins&are&provided&for&the&rear&feet&only&to&allow&the&fire&to&be&anchored&to&the& hearth,&these&act&as&the&earthq u a k e &re s tr a in ts &meaning&you&don’t&nee d &t o &u s e &th e &f ix in g &sl o ts &in &t h e & back&plate.&
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PYROCLASSIC!WOODBIN!!
The&woodbin&supplied&is&designed&to&slide&under&the&Pyroclassic&Hearth.&If&the&woodbin&is&used&with&a& wooden&or&concrete&floor&we&have&supplied&5&carpet&squares&which&should&be&adhered&to&the& underside&of&the&woodbin,&one&in&each&corner&and&one&in&the&middle.&
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POWDER!COATED!PANELS
!!
Insert&the&side&panels&b e fo r e&t h e &fro n t &an d&rear&panels.&Note&that&the&front&panel&has&a&Kaowool& gasket&adhered&to&the&inside&and&care&should&be&taken&when&lowering&this&panel&into&position.&As&the& panel&is&lowered&over&the¢ral&bolt&head&pull&the&panel&out&slightly&to&ensure&the&gasket&is¬& affected&in&any&way.& Do¬&remove&this&bolt!&
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UNPROTECTED!WALLS!!
Minimum&unscreened&clearances&are&350mm&from&the&back&of&the&Pyroclassic&IV&fire&to&the&wall&and& 480mm&from&the&side&of&the&fire&to&any&side&wall.&For&a&corner&installation&with&the&Pyroclassic&IV& angled&at&45°rees&to&the&wall&the&minimum&unscreened&clearance&from&the&walls&is&370mm,& measured&from&the&rear&corners&of&the&heater&to&the&wall.&
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PYROCLASSIC!STANDARD!WALL!SCREEN
!!
Designed&to&be&used&when&fire&is&positioned&close&to&a&wall.&It&measures&550mm&wide&by&800mm&high& and&25mm&deep.&Two&angled&brackets&are&supplied&that&should&be&screwed&to&the&wall&and&the&screen& riveted&onto&the&brackets&from&the&side.&Note&the&holes&in&the&screens&are&used&for&the&powder&coating& process¬&for&installation&purposes.&Position&the&screen¢ered&behind&the&fire&and&50mm &b elow & the&top&of&the&fire.&This&means&the&screen&extends&750mm&above&the&fire.&
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CORNER!WALL!SCREENS
!!
For&use&when&the&fire&is&installed&into&a&corner.&Measurements&are&900mm&wide&by&800mm&high&and& 25mm&deep.&One&screen&is&butted&into&the&corner&wall&and&the&other&is&butted&against&the&first&screen
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Fitted&and&installed&as&above.&
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EARTHQUAKE!RESTRAINTS!
Two&angle&iron&restraints&that&measure&50mm&x&50mm&with&2& 8x20mm&bolts&which&are&supplied&are& to&be&used&when&the&Pyroclassic&IV&is&n o t &in sta lle d &o n &the&combination&Hearth.&These&are&fitted&to&the& two&slots&provided&along&the&back&plate&of&the&Pyroclassic&IV&fire&and&then&attached&to&the&floor&with& suitable&fixings.&&Installing&the&Earthquake&Restraints&may&cause&the&lower&heat&shield&to&lift&slightly&at& one&end,&however&this&will¬&affect&the&function&of&the&heat&shield.&
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HOTFLOW!WETBACK!!
See&separate&instructions&which&will&be&attached&to&your&wetback
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WARNING!:IF!YOU!HAVE!NOT!CONNECTED!YOUR!WETBACK!TO!YOUR!WATER!CYLINDER6!!
DO!NOT!LIGHT!THE!FIRE!!
END!OF!JOB!CHECKLIST!
This&list&is&for&you&to&use&as&a&quick&reference&to&ensure&all&jobs&have&been&completed&prior&to&you& leaving&the&site,&please&en su re &t ha t&a ll&t he &fo llo w in g &ta s ks &h av e&b e e n &done;&
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Ceiling&insulation&reinstated&if&installed&&
Wall&panels&fitted&where&required&
Flue§ions&cleaned&where&required&&
Hearth&secured&to&floor&if&installed&&
All&instruction&sheets&left&for&operator&
Powder&coated&panels&fitted&to&fire&&
Fire&secured&to&hearth&&
All&warranty&paperwork&completed,&both&copies&&
Rake&and&any&other&accessories&left&with&fire&&
Retaining&screw&from&top&plate&to&Outlet&cone&fitted&
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Here&at&Pyroclassic&Fires&we&would&like&to&thank&you&for&completing&this&installation&of&one&of&our&fires& to&the&highest&standards.& We&appreciate&the&time&you&have&taken&to&ensure&that&this&fire&will&give&its& new&owner&many&years&of&service;&your&efforts&will&help&ensure&a&clean&and&healthy&future&for&all&New& Zealanders.&&
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Makers of the cleanest, most
efcient wood re in New Zealand, for over 30 years.
www.pyroclassic.co.nz
Optional Pyro Combo Raised Hearth & Woodbin
(H 250mm)
A
E
900mm
F
G
B
H
I
900mm
PARALLEL INSTALLATION WITH PROTECTED WALLS
900mm
D
K
C
C
E
F
J
J
900mm
CORNER INSTALLATION WITH PROTECTED WALLS
Optional Pyro Combo Raised Hearth & Woodbin
(H 250mm)
FIRE DIMENSIONS SHOWING WETBACK FIXING LOCATIONS
PYROCLASSIC INSULATING HEARTH
The Pyroclassic IV must sit on some form of insulating hearth. If the hearth is installed ush with a surrounding oor then it must have a minimum distance of 369mm from the front of the re to the front edge of the hearth. The minimum width of the insulating hearth must be not less than 680mm with the Pyroclassic IV centred from each side of the hearth.
If the hearth is raised, the oor protector area at the front can be reduced. For example the Pyroclassic raised hearth is 250mm in height and this means the oor protector area at the front of the re can be reduced.
The Pyroclassic raised hearth is a powder coated steel construction and can be installed directly on to any combustible oor material.
ALTERNATIVE INSULATING HEARTH
20+mm suitable insulated board with non combustible top, or masonary slab with minimum of 50mm thickness. All hearths need to conform to the measurements shown below.
TECHNICAL SPECIFICATIONS FOR PYROCLASSIC IV
A B C D E F G H I
J K
145mm 105mm 115mm 390mm 300mm 680mm 650mm 245mm 373mm 370mm 530mm
Pyroclassic IV with combustible walls or unprotected walls
480mm 350mm 370mm 740mm
WALL SCREENS
Our at wall screens with the 25mm air gap will signicantly reduce the minimum required safety distances. The side edges of the sheet metal are folded in (forming a right angle) by 25mm, thus creating an air gap. Combustible walls are protected from the hottest parts of the Pyroclassic IV re, which are the top plate and the rst sections of the ue. The open bottom edge of the screen sits 50mm below the top of the Pyroclassic IV and extends upwards. Cool air enters from below, runs up between the screen and the wall and exits out the top.
THE PYROCLASSIC IV HAS BEEN TESTED TO THE FOLLOWING STANDARDS
AS/NZS4012:1999 • AS/NZS4013:1999 • AS/NZS4012:2014 • AS/NZS4013:2014 AS/NZS2918:2001 • EN13240:2001 • A2:2004
PYROCLASSIC FIRES ARE A
MEMBER OF THE NZHHA & AHHA
SPECIFICATIONS
Dimensions: L 650mm x W 455mm x H 625mm Weight: Approx 140kg Fire Chamber volume: Useable volume 20.8 litres Temperature: 800
o
C to 1100oC (1500oF to 2000oF)
Maximum heat output: >15kW incl.Flue Useful heat output: 2kW to 8kW Fuel Consumption: 1.1kg/hr Emission rate: 0.3g/kg (Dryback and Wetback) Efciency rate: 74% space heating (Dryback)
65.3% space heating with 18% waterheating (Wetback)
Air control: Primary & secondary, fully automatic Start up control: Manually adjustable Turboslide Cooktop area: 0.26m
2
- 10mm thick plate
Flue Diameter: 100mm standard (4”)
Freestanding Model only - no insert available.
INSULATING HEARTH SURFACE HEIGHT FROM COMBUSTIBLE FLOOR
Height 0mm 15mm 25mm 40mm
MINIMUM DISTANCE IN FRONT OF PYROCLASSIC TO HEARTH FRONT EDGE
Depth 369mm 345mm 318mm 300mm
E
BACK TO WALL & NO SIDE WALLS
With Pyroclassic standard wall screen 550mm wide
B
550mm
800mm
50mm
105mm Wall to back
of Pyroclassic IV
480+mm
PYROCLASSIC IV WITH WALL SCREENS OR WITH NON COMBUSTIBLE WALLS
WARRANTY: The Ceramic Firebox in the Pyroclassic IV is warranted
for 15 years against defective material or workmanship, provided that the re is used and installed according to the Manufacturer’s operating and installation instructions. All other items are warranted for 12 months. This warranty does not cover damage or failure caused by tampering, carelessness, abuse or misuse. NOTE: the warranty only applies to the original owner and cannot be transferred.
Unprotected Wall
510
570
Disclaimer: +/- 2mm measurement variation.
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