Pylon Technologies PowerCube-X1, 336V50AH Product Manual

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PowerCube-X1 Product Manual
Information Version: 3.0
Pylon Technologies Co., Ltd.
No. 73, Lane 887, ZuChongzhi Road, Zhangjiang Hi-Tech Park
Pudong, Shanghai 201203, China Zip Code: 201203
Tel: 021-51317697
Fax: 021-51317698
Email: service@pylontech.com.cn
Website: http://www.pylontech.com.cn
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This manual introduces PowerCube-X1 from Pylontech. PowerCube-X1 is a high voltage Lithium-Ion Phosphate Battery storage system. Please read this manual before you install the battery and follow the instruction carefully during the installation process. Any confusion, please contact Pylontech immediately for advice and clarification.
Contents
1. SAFE HANDLING OF LITHIUM BATTERIES GUIDE ................................................................................. 3
Before Connecting....................................................................................................................... 3
In Using ........................................................................................................................................... 3
2. INTRODUCTION .................................................................................................................................... 5
2.1 features .................................................................................................................................... 5
2.2 Specifications .......................................................................................................................... 6
2.2.1 Battery System ..................................................................................................................... 6
2.2.2 Battery Module .................................................................................................................... 8
Battery Module Front Interface ........................................................................................ 9
2.2.3 Control Module (internal power supply) ........................................................................ 10
Definition of RJ45 Port Pin ................................................................................................ 11
LED Indicators Instructions ............................................................................................... 11
2.2.4 3rd Level Control Module (MBMS) ................................................................................. 13
Definition of RJ45 Port Pin ................................................................................................ 14
LED Indicators Instructions ............................................................................................... 14
3. INSTALLATION ..................................................................................................................................... 16
3.1 Tools ........................................................................................................................................ 16
3.2 Safety Gear ........................................................................................................................... 16
3.3 Package Items ...................................................................................................................... 16
Accessories ........................................................................................................................ 16
Unpacking and check the Packing List:........................................................................ 16
3.4 Installation Location ............................................................................................................. 18
Installation.......................................................................................................................... 19
5. TROUBLE SHOOTING STEPS .................................................................................................................... 21
6. EMERGENCY SITUATIONS ...................................................................................................................... 22
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1. Safe handling of lithium batteries Guide
Warning: This product is a high voltage DC system, operated by authorized person
only.
Warning
Before Connecting
1) After unpacking, please check product and packing list first, if product is damaged or
lack of parts, please contact with the local retailer;
2) Before installation, be sure to cut off the grid power and make sure the battery is in the
turned-off mode;
3) Wiring must be correct, do not mistake the positive and negative cables, and ensure no
short circuit with the external device;
4) It is prohibited to connect the battery and AC power directly;
5) Battery system must be well grounded and the resistance must be less than 1Ω;
6) Please ensured the electrical parameters of battery system are compatible to related
equipment;
7) Keep the battery away from water and fire.
In Using
1) If the battery system needs to be moved or repaired, the power must be cut off and the
battery is completely shutdown;
2) It is prohibited to connect the battery with different type of battery.
3) It is prohibited to put the batteries working with faulty or incompatible inverter;
4) It is prohibited to disassemble the battery (QC tab removed or damaged);
5) In case of fire, only dry powder fire extinguisher can be used, liquid fire extinguishers are
prohibited;
6) Please do not open, repair or disassemble the battery except staffs from Pylontech or
authorized by Pylontech. We do not undertake any consequences or related responsibility which because of violation of safety operation or violating of design, production and equipment safety standards.
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Reminded
1) Please read the user manual carefully (in the accessories);
2) If the battery is stored for long time , it is required to charge them every six months, and
the SOC should be no less than 80%;
3) Battery needs to be recharged within 12 hours, after fully discharged;
4) Do not expose cable outside;
5) All the battery terminals must be disconnected for maintenance;
6) Please contact the supplier within 24 hours if there is something abnormal.
7) The warranty claims are excluded for direct or indirect damage due to items above.
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2. Introduction
PowerCube-X1 is a high voltage battery storage system based on lithium iron phosphate battery,
is one of new energy storage products developed and produced by Pylontech, it can be used
to support reliable power for various types of equipments and systems. PowerCube-X1 is
especially suitable for application scene of high power, limited installation space, restricted
load-bearing and long cycle life.
PowerCube-X1 has 2 levels BMS (battery management system, which can manage and
monitor cells information including voltage, current and temperature. What’s more, BMS can balance cells charging and discharging to extend cycle life. Multiple batteries can connected in parallel to expand capacity and power in parallel for larger capacity and longer power supporting duration requirements.
2.1 features
The whole module is non-toxic, non-polluting and environmentally friendly;
Cathode material is made from LiFePO4 with safety performance and long cycle life;
Battery management system (BMS)has protection functions including over-discharge,
over-charge, over-current and high/low temperature;
The system can automatically manage charge and discharge state and balance current
and voltage of each cell;
Flexible configuration, multiple battery modules can be in serial for expanding voltage and
capacity.
Adopted self-cooling mode rapidly reduced system entire noise;
The module has less self-discharged, up to 6 months without charging ion shelf; no memory effect, excellent performance of shallow charge and discharge;
Working temperature range is from 0 to 50, with excellent discharge performance and
cycle life;
Small size and light weight, standard of 19-inch embedded designed module is comfortable
for installation and maintenance;
Caution: PowerCube-X1 without soft-start circuit. So must choose the Inverter, which has soft-start
function, otherwise has the risk of equipment breakdown.
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2.2 Specifications
2.2.1 Battery System
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No.
Item
PowerCube-X1
(336V50AH)
1
Cell Technology
Li-ion (LFP)
2
Battery System Capacity (kWh)
16.8
3
Battery System Voltage (Vdc)
336
4
Battery System Capacity (Ah)
50
5
Battery Controller Name
SC0500-100
6
Battery Module Name
H48050
7
Battery Module Quantity (pcs)
7
8
Battery Module Capacity (kWh)
2.40
9
Battery Module Voltage (Vdc)
48
10
Battery Module Capacity (Ah)
50
11
Battery Module Cell Quantity (pcs)
15
12
Battery System Charge Voltage (Vdc)
378
13
Battery System Charge Current (Standard)
10
14
Battery System Charge Current (Normal)
25
15
Battery System Charge Current (Max.)
50
16
Battery System Discharge lower-Voltage (Vdc)
315
17
Battery System Discharge Current (Standard)
10
18
Battery System Discharge Current (Normal)
25
19
Battery System Discharge Current (Max.)
50
20
Efficiency
96%
21
Depth of Discharge
80% (10~90%)
22
Dimension (W*D*H, mm)
600*505*1300
23
Communication
RS485 / CAN
24
Protection Class
IP20
25
Weight (kg)
250
26
Operation Life (Years)
10
27
Operation Cycle Life
3500
28
Operation Temperature ()
0~50
29
Storage Temperature ()
-20~60
30
Humidity
5%~95%
31
Altitude (m)
<2000
32
Product Certificate
TÜV, CE
33
Transfer Certificate
UN38.3
34
Pollution Degree (PD)
II
35
Other 1Battery Controller Dimensions (W*D*H) 2Battery Module Dimensions (W*D*H)
442*390*132 442*390*100
Remark: The parameter will be changed when the battery modules in different series (3~7 pcs battery modules).
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