Page 1
USER GUIDE
BAG FILTER SYSTEM
Installation & operation manual
for Bag Filter Systems
MPB202
For correct operation & installation it is
essential to observe these instructions.
Page 2
USER GUIDE
BAG FILTER SYSTEM
Filtaflo Customer ServicePuretec Customer Service
Thank you for purchasing a Puretec Bag Filter System. Your system is a patented, proven
performer manufactured from only quality materials and components and will give years of
clean, fresh, invigorating shower water free of impurities if maintained properly.
Caution: Do not use with water that is microbiologically unsafe or with water of unknown
quality without adequate disinfection before or after the system.
The system is designed for metropolitan supply water but can be used in other situations. For
other types of water supply please contact your local Puretec stockist.
The Puretec Bag Filter System cartridge needs replacing regularly to maintain optimum
performance. This is a simple procedure when following instructions. For cartridge replacements
contact your stockist.
Precautions
WARNING: For drinking water applications, do not use with water that is microbiologically
unsafe or of unknown quality without adequate disinfection before or after the system.
CAUTION: Filter must be protected against freezing (when used with aqueous solutions), which
can cause cracking of the filter and water leakage.
CAUTION: Because of the product’s limited service life and to prevent costly repairs or possible
water damage, we strongly recommend that the bottom of all plastic housings be replaced every
ten years. If the bottom of your housing has been in use for longer than this period, it should be
replaced immediately. Date the bottom of any new or replacement housing to indicate the next
recommended replacement date.
Notes
• Make certain that installation complies with all state and local laws and regulations.
• Do not use wicking or sealer for fitting connections into the cap of the filter. Teflon® tape is
recommended for this purpose.
• Do not install where system will be exposed to direct sunlight.
• Allow a minimum of 3 inches clearance under the filter or optional sump stand to facilitate
filter changes.
BAG FILTER SYSTEM
2
Copyright © Fluid Products Pty Ltd 2012
Page 3
USER GUIDE
BAG FILTER SYSTEM
Installation
1. Before installing, verify that the materials of construction of the Puretec Bag Filter System
are compatible with the fluid being filtered.
2. The location of the filter should include the following considerations:
(1) adequate space for ease of changing the filter bag,
(2) drainage or containment to collect drained or spilled liquid, and (3) proper ventilation, if
required.
3. When installing the system, include isolation valves for the filter and support for the filter
housing. Use caution when applying heat near the filter housing. It is best to weld or sweat
all fittings before assembly to the filter. The filter head may be mounted to the filter support
using 5/16 inch x 1¼ inch long bolts. The bolt spacing is 3 inch on center and the bolt circle is
2-1/8 inch.
4. The filter must be installed in the vertical position with the inlet/outlet ports at the top. Flow
through the housing is inline. Note the inlet and outlet ports when connecting piping.
5. The filter housing is equipped with a ¼ inch NPT gauge part an the outlet for installation
of a pressure gauge (included) and a 3/8 inch NPT drain port at the base of the sump (3/8
inch NPT ball valve supplied). The gauge or valve should be installed using Teflon® tape as a
thread sealant.
Bag Selection
The Puretec Bag Filter Housing is designed for use with Puretec filter bags. Filter bags are
available in 1, 5, 10, 25, 50, 100 and 200 micron. Polypropylene is the standard bag material but
nylon is available upon request.
Start-up
1. Open the inlet valve. It is recommended that the inlet valve be opened before the outlet valve
to prevent any backflow.
2. Vent trapped air from the system before opening the outlet valve.
3. Open the outlet valve.
Copyright © Fluid Products Pty Ltd 2012
User Guide
3
Page 4
USER GUIDE
BAG FILTER SYSTEM
Bag Replacement
The pressure differential across the bag will remain fairly constant until the bag is approximately
80% blinded off. It is recommended that the bag be changed when the pressure differential
reaches 15 psi. However, this figure can vary with the type of filter bag. The bag manufacturer’s
data should be consulted to determine the actual pressure drop for replacement.
WARNING: Review all precautions specific to the handling of the fluid being filtered before
changing the filter bag. A filter bag that has been .used with a hazardous liquid may contain
residual amounts of this material and should be handled with the same safeguards that
would be used in handling any hazardous and/or toxic material i.e. gloves, respirators,
protective eyewear, etc. Filter bags should be disposed of in accordance with federat state or
local laws and requirements. Failure to follow precautions may result in injury.
l. Close isolation valves to the filter.
2. Drain sump. (See WARNING above)
NOTE: If bag has not been changed on a timely basis it may not drain. If necessary, the liquid
contents of the used bag can be poured into the replacement bag to be filtered.
3. Unscrew sump from cap. Sump will unscrew counterclockwise.
CAUTION: Support sump at base while unscrewing to prevent dropping and possibly
damaging the sump or drain valve.
4. Remove basket assembly from sump. (See WARNING above)
5. Remove bag from basket.
6. Remove 0-ring from groove in the sump and wipe groove and 0-ring clean. Relubricate 0-ring
with food grade silicone lubricant or similar. Insert 0-ring in place and press into groove.
NOTE: This step is important to ensure a proper housing seal. Make certain the 0-ring is
seated level in the groove.
7 Insert new bag into the basket. Form the bag to the contours of the basket_ making sure that
the bag extends fully to the bottom of the basket.
NOTE: Make sure the filter bag overlaps the bag collar to insure a proper seal when the filter
housing is closed.
8. Screw the sump onto the cap and hand-tighten securely. Do not over-tighten.
BAG FILTER SYSTEM
4
Copyright © Fluid Products Pty Ltd 2012
Page 5
USER GUIDE
BAG FILTER SYSTEM
Figure 1
¼” Drain Plug
Gauge
Filter Head
O-ring
Replacement Bag
Basket Body
Spanner
3/8” NPT Drain Plug
Copyright © Fluid Products Pty Ltd 2012
Filter Housing
Buna-N
¼” Gasket
Ball Valve
PVC 3/8” x 3/8” FPT
User Guide
5
Page 6
USER GUIDE
BAG FILTER SYSTEM
Specifications
Max. Pressure: 630 kPa (90 psi)
Maximum Temperature: 37.7°C ( 100°F)
Recommended Service Flow Rate: 21 kPad (3 psid) @ 132 Lpm (35 gpm)
Maximum Service Flow Rate: 21 kPad (3 psid) @ 188 Lpm (50 gpm)
Materials of. Construction
Filter cap Polypropylene
Filter body 10-inch Polypropylene
Filter body 20-inch Polypropylene
Basket to-inch Polypropylene
Basket 20-inch Polypropylene
Gasket Buna-N or EPR
0-ring (Sump) Buna-N
Vent plug Polypropylene
Drain plug Polyethylene
Drain valve PVC
Seals Buna-N
Gauge Brass & Bronze
Spanner wrench Polypropylene
Dimensions
Diameter: 180mm (7¼”)
Height: 600mm (24”)
Note: Allow extra 300mm height for cartridge changes.
Copyright © Fluid Products Pty Ltd 2012
User Guide
5
Page 7
USER GUIDE
BAG FILTER SYSTEM
Troubleshooting
LEAKS
l. Check the 0-ring for dirt, cuts, or swelling.
Replace 0-ring if necessary.
2. Make sure housing is closed properly. Hand-tighten securely. Do not over-tighten.
3. Check all threaded connections and rethread as needed.
4. Check to see if the filter bag is dirty and blinded over.
(See WARNING under Bag Replacement) If this is the case, replace bag according to
instructions.
POOR FILTRATION RESULTS
l. Check to make sure the filter bag is properly seated in the support basket. (See WARNING
under Bag Replacement) The bag should extend fully to the bottom of the basket and the top
should overlap the sealing collar.
2. Check for rips or tears in the filter bag.
NOTES
FPS designs, manufactures and supports Puretec water care products, the name you can trust for
viable and proven water solutions. All pictures and information are supplied as a guide only.
The complete range of Puretec products are developed, refined and made to meet and exceed stringent
specifications for the worldwide market.
Important Note: Sales of products are subject to our Terms & Conditions which are available upon
request. All specifications, prices and photos are a guide only and are subject to change without
notice. Please ring to confirm details. Do not use products with microbiological unsafe water without
adequate disinfection. Where water pressur eexceeds maximum pressure specifications, a pressure
limiting valve must be fitted. Maximum flow depends on cartridge, vessel, pressure, impurities etc.
Page 8
USER GUIDE
BAG FILTER SYSTEM
WARRANTY
WARRANTY: Any claim under this warranty must be made within 36 MONTHS of the date of purchase
of the product. This product is warrantied to be free of defect of material and workmanship for 36
months from date of purchase. To make a claim under the warranty, take the product and proof of
purchase to place where you purchased the product, and they will lodge a Warranty Request with
Puretec.
Puretec will pay your reasonable, direct expenses of claiming under this warranty. You may submit
details and proof of your expense claim to place of purchase for consideration.
This warranty is given by Puretec, ABN 66 474 243 571, 14-16 Bailey Street, St Marys SA 5064,
telephone no. 1300 190 190 and email at sales@puretec.com.au.
This warranty is provided in addition to other rights and remedies you have under law: Our goods
come with guarantees which cannot be excluded under the Australian Consumer Law. You are entitled
to replacement or refund for a major failure and to compensation for other reasonably foreseeable
loss or damage. You are also entitled to have the goods repaired or replaced if the goods fail to be of
acceptable quality and the failure does not amount to a major failure.
The warranty only applies if the product was used and/or installed in accordance with the user guide
and/or installation instructions. This warranty is given in lieu of all other express or implied warranties
and manufacturer shall in no circumstance be held liable for damages consequential or otherwise or
delays caused or faulty manufacturing except as excluded by law.
Applicable to all above, is that the Warranties need to be approved by Puretec to ensure product
was not incorrectly used, installed or claimed. False and incorrect claims will be pursued at Puretec’s
discretion, including chargeable inspection and labour costs incurred.
Customer Service Helpline 1300 190 190
Email sales@puretec.com.au
Web www.puretec.com.au
Copyright © Fluid Products Pty Ltd 2012
Loading...