Puretec CO-RO3 User Manual

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Page 1

User Guide

CO-RO3

Food Service Reverse Osmosis Water Treatment System

APR2019

For correct operation & installation it is essential to observe these instructions.

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What’s Inside

Safety Guides ........................................................................................................................................................ 3

The Food Service Reverse Osmosis System ........................................................................................ 3

Before Installation .............................................................................................................................................. 4

Tools & Materials Required ........................................................................................................................... 4

Location of System ............................................................................................................................................ 5

Installation .............................................................................................................................................................. 6

Care & Maintenance .......................................................................................................................................... 8

Operating Conditions ......................................................................................................................................... 9

Troubleshooting .................................................................................................................................................... 10

Warranty .................................................................................................................................................................... 11

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Safety Guides

Read and follow all steps and guides carefully before installing and using your reverse osmosis system.

Do not use this product to make safe drinking water from non-potable water sources. Do not use the system on microbiologically unsafe water, or water of unknown quality without adequate disinfection before or after the system.

This reverse osmosis system contains replaceable components (membrane elements). These

components are critical for the eective reduction of total dissolved solids and specic

contaminants that are listed in the Product Data Sheet.

Consult your local public works department for plumbing and sanitation codes. Follow your local

codes if they dier from this manual.

The reverse osmosis system works on water pressures of 300 kPa minimum to 875 kPa maximum. Water pressure can be reduced by installing a pressure reducing valve in the water supply pipe to the RO system. A booster pump should be used for low pressure applications.

Do not install the reverse osmosis system in extreme hot or cold temperatures. Temperature of the water supply to the reverse osmosis system must be between 4°C (40°F ) and 38°C (100°F). Do not install on hot water lines.

All new membranes must be ushed for 3-5 minutes.

The Food Service Reverse Osmosis System

Your Reverse Osmosis System has been especially developed to achieve the perfect TDS for

your needs. The system provides three stages of ltration, the TDS bypass can then be adjusted

to allocate a portion of that water to be passed through the reverse osmosis membrane. Water that has been treated by the reverse osmosis membrane is then combined with water that has bypassed the membrane, allowing you to customise your TDS levels.

99.9% of minerals and impurities are removed from any water treated by the RO membrane, the wastewater from this process is sent to drain. Any water that does not pass through the

membrane but passes through the three stages of ltration will retain valuable, avour-

enhancing minerals.

The rst stage of ltration reduces sand, silt, dirt, rust and other sediments. It then passes into an Ultra Z lter cartridge, which inhibits limescale and reduces unwelcome elements in the

water such as chlorine, bad tastes and odours, as well as providing protection against cysts and bacteria such as E. coli.

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Before Installation

The 3rd ltration stage uses Balance+ Technology to transforms calcium bicarbonate into a

harmless, crystal form of calcium carbonate. After these calcium carbonate crystals are created, they cannot dissolve in cold or hot water, thereby preventing the formation of limescale within the system.

The TDS and ow rate is adjustable thanks to the unique adjustable bypass, whilst the TDS

Meter will provide a live TDS reading.

Before Installation

• Best performance of the system will be achieved when the incoming water has been

treated (softened).

• The water coming into the system must be within certain limits for sediments,

pressure, etc. Refer to the specications to determine if your installation is within the

limits.

• A water quality analysis can be performed to determine if incoming water requires any treatment. Contact your dealer/installer.

• The lters and membrane elements in the RO system need to be replaced on a regular basis. Follow the instructions for replacement that are in this manual.

• Ensure that the water supply is within the Operating Conditions (see Page 8) of

the RO, refer to the Specication Sheet for further information (contact Puretec if

parameters are outside the guidelines).

Note: For optimal system performance, use the system for at least 2 minutes continuously each day.

Tools and Materials Required

• Adjustable wrench, and larger adjustable jaw pliers or pipe wrench to t sink drain

• Saw for cutting drain pipe

• Slotted and Phillips head screwdrivers

• Tubing cutters

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Location of The System

Location of System

The Puretec Food Service RO System is design to mounted, either on a wall or within a cabinet.

The RO system can also be located in a location away from the outlet. A nearby water source and drain point are required.

Note: Keep the lengths of tubing short. Longer lengths of tubing will decrease system performance. A booster pump can be used on the supply line.

Note: All plumbing should be done in accordance with state and local plumbing codes. Some codes may require installation by a licensed plumber. Check with the local plumbing authority prior to installation.

Warning: All components and tubing should be located in an area which is not exposed to freezing temperatures. Do not expose unit or tubing to direct sunlight.

Water Supply: To provide supply water to the RO system inlet, a feed supply tting is required or install pipe ttings as needed. The feed water valve should be located as close to the manifold assembly as possible. USE A POTABLE COLD WATER SUPPLY ONLY. Softened water is

preferred as it will extend the life of the RO membrane element.

Drain Point: A suitable drain point is needed for reject water from the RO system. A oor

drain, laundry tub, standpipe, sump, etc. are all acceptable. If discharging into the utility sink or

standpipe, an air gap of greater than 1/2-inches above the ood rim must be provided. A sink

p-trap drain adapter is included to install as an optional drain point where codes permit.

Do not connect the system drain line to the dishwasher drain or near the garbage disposal. Back pressure from these units may cause the air gap to overow.

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Installation

RO Membrane

RO Inlet

Inlet (white)

Gauge

100

kg/cm

psi 15

150

200

RO Assembly

Outlet

Pure (blue)

OUT

AUTO SHUT-OFF

IN OUT

TDS Meter

Needle Valve

Shut-Off Valve & Tube (blue)

Holding Tank Connection (optional)

Drain Tube (black)

1.5" Air Gap Required Above Flood Rim

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Installation

1. Place the RO system in a cool & dry location, allowing 200mm below the unit for lter

changeouts.

2. Mount the unit to the wall using the pre-cut holes in the bracket.

3. Isolate the water supply and release the pressure.

4. Connect the water supply to the ⅜” Inlet (LEFT side) and the ⅜” Outlet (RIGHT side) to the

machine.

5. Connect the ¼ BLACK tubing to the Drain, DO NOT connect this to the inlet of the machine.

ONLY cut the tubing on the drain clamp end, as a Flow Restrictor is pre-installed onto the

Membrane Outlet and may be damaged when cut.

Note: If installing a holding tank connect to the Holding Tank Connection, ensure Valve is in

the OFF position.

6. Rotate the Needle Valve in a counterclockwise motion until the valve is in full Bypass mode.

7. Turn on the water supply slowly, until the system has lled with water.

8. Rotate the Needle Valve in a clockwise motion until the valve is in full ltration mode.

9. Flush the RO membrane for 3-5 minutes by opening the shut o valve on the blue ush line

(see illustration on Page 6) and connect this ush line to the closest drain point.

10. Turn on the TDS Meter by pressing the RED Power button on the top left corner. Press on the OUT button to view the Outlet TDS level.

11. Rotate the Needle Valve in a counterclockwise motion until the desired TDS level has been reached.

Note: If utilising a holding tank, turn the Valve into the OPEN position and allow 5-10 minutes for the tank to ll. Flush/drain the tank twice in a row to purge the system.

12. Your system is now ready for use.

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Care and Maitenance

To Care for the RO System

The components of the RO system are designed to function with minimal maintenance.

However, the membrane elements and lters will need to be replaced on a regular schedule.

For optimal performance the system should be ushed for 2 minutes after extended periods of

inactivity.

The Reverse Osmosis System has a monitoring device for TDS. To verify that the system is performing satisfactorily turn on the TDS Meter by pressing the RED Power button on the top left corner. Press on the OUT button to view the Outlet TDS level.

Replacement of Prelter and Postlter

The carbon/sediment prelter reduces sediment and certain chemicals, such as chlorine, from the water. Depending on water use and the amount of impurities, this lter should be replaced

every six to twelve months for point-of-use applications.

Whenever the prelter is replaced, the postlter should also be replaced.

Installations using more than 1,000 litres of water per day should install external lters (not

supplied) to reduce, sediment, chlorine and sediment larger than 10 microns.

Replacement of RO Membrane Elements

The functional life of the RO membrane elements will vary based on feed water quality. Product water should be tested periodically to verify the membrane elements are performing properly. For most point-of-use applications, the RO membrane elements should be replaced every two to four years.

Note: Softened water is recommended for optimal system performance and RO membrane element life.

Replacement of the Prelter, Postlter, and RO Membrane Elements

1. Turn o the water supply to the RO System.

2. Reduce system water pressure by opening a tap down steam, or using the holding tank connection.

Caution: Even with the water supply turned o the membrane and prelter sumps will contain a considerable amount of water. By positioning the a tray or bucket under the

system, most of the water will be contained.

3. Undo Membrane Housing Cap by hand, and remove used membrane (pliers may be required) Open the seal/packaging on the new membrane, insert the double o-ring end

of the membrane rst. Tighten the cap by hand only. Turn the water on and ush the

system for 3-5 minutes.

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Operating Conditions

Minimum and Maximum Operating Conditions

Condition Minimum Maximum

Inlet Pressure 300 kPa 875 kPa Inlet Temperature 4°C 38°C Inlet TDS - 2,000 mg/L Inlet Hardness - 150 ppm Inlet Iron 0 mg/L 0.1 mg/L Inlet Manganese 0 mg/L 0.05 mg/L Inlet pH 4 10

Dimensions

RET3012-500

CO-S150

CO-UZ150

CO-B150

A B Depth

430 mm 513 mm 205 mm

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Troubleshooting

Issue Possible Cause Corrective Action

Low product ow rate. Low driving pressure. Increase feed pressure. Consider

Low water temperature or high total dissolved solids (TDS).

Blocked Filters. Replace blocked lter.

Scaled or fouled RO membrane. Replace membranes.

Leak or kink in product line. Find and repair leak or kink.

Concentrate water runs to drain continuously.

Poor product water quality.

Plugged prelter. Plugged prelter Replace plugged

Leak in product line. Find and repair leak. Install pressure

Damaged or missing ow restrictor. Replace ow restrictor.

Water sample taken during system

ush.

Low driving pressure. Increase feed pressure. Consider

Plugged prelter. Replace plugged prelter. Consider

Scaled, fouled, or damaged RO membrane.

pump for low pressure locations. Use

short tubing runs to decrease ow

restriction. Increase tubing diameter for longer distances.

Increase feed water temperature or feed pressure to compensate.

prelter. Consider sediment prelter

for non-chlorinated applications.

gauge in product line to help identify a product pressure leak.

Take sample after three minutes of continuous operation.

pump for low pressure locations. Use

short tubing runs to decrease ow

restriction. Increase tubing diameter for longer distances.

sediment prelter for non-chlorinated

applications.

Replace RO membranes.

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Warranty

Warranty: Any claim under this warranty must be made within 1 year of the date of purchase of the product. This product is warrantied to be free of defect of material and workmanship for 1 year from date of purchase. To make a claim under the warranty, take the product and proof of purchase to place where you purchased the product, and they will lodge a Warranty Request with Puretec. 1 year warranty is parts and labour. Excludes cartridges.

Puretec will pay your reasonable, direct expenses of claiming under this warranty. You may submit details and proof of your expense claim to place of purchase for consideration.

Warranty/Australia

This warranty is given by Puretec Pty Ltd, ABN 44 164 806 688, 37-43 Brodie Road, Lonsdale

SA 5160, telephone no. 1300 140 140 and email at [email protected].

This warranty is provided in addition to other rights and remedies you have under law: Our goods come with guarantees which cannot be excluded under the Australian Consumer Law.

You are entitled to replacement or refund for a major failure and to compensation for other

reasonably foreseeable loss or damage. You are also entitled to have the goods repaired or replaced if the goods fail to be of acceptable quality and the failure does not amount to a

major failure.

Warranty/New Zealand

This warranty is given by Puretec Ltd, Reg. No 4464398, PO Box 875 Cambridge 3450, NZ,

telephone no. 0800 130 140 and email at [email protected].

This warranty is provided in addition to other rights and remedies you have under law: Our goods come with guarantees which cannot be excluded under the Australian Consumer Law.

You are entitled to replacement or refund for a major failure and to compensation for other

reasonably foreseeable loss or damage. You are also entitled to have the goods repaired or replaced if the goods fail to be of acceptable quality and the failure does not amount to a

major failure.

The warranty only applies if the product was used and/or installed in accordance with the user guide and/or installation instructions. This warranty is given in lieu of all other express or implied warranties and manufacturer shall in no circumstance be held liable for damages consequential or otherwise or delays caused or faulty manufacturing except as excluded by law.

Applicable to all above, is that the warranties need to be approved by Puretec to ensure product was not incorrectly used, installed or claimed. False and incorrect claims will be pursued at Puretec’s discretion, including chargeable inspection and labour costs incurred.

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