Purelogic HYD-2300, HYD-2100 Instruction Manual

www.purelogic.ru
Moscow +7 (495) 505 63 74 Voronezh +7 (473) 204 51 56
Contacts:
sales@purelogic.ru
149 Office 160, Leninsky avenue Voronezh, Russia, 394033
01. Summarize
02. System board and main interface
03. Cutting function
04. Part options
05. Manual function
06. File operation
07. Parameter setting
08. Diagnosis function
09. Graph
10. Port explanation
11. Installation and debugging
12. The use of bios
13. G, M code rapid consult
INSTRUCTION MANUAL
2 4 7 14 24 26 30 37 42 44 57 58 59
HYD-2300
CNC Plasma&Flame Cutting Control System
We draw your attention to the fact that there can be some changes in this instruction
due to the product consistent technical improvement.
HYD-2100. CNC Plasma&Flame Cutting Control System
Edition of 28.07.2015
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01
Summarize
BRIEF INTRODUCTION
The digital controller 2300 is a new production, which is integrated many merits of the same productions at home and aboard. The controller can control the motion of two axis, which is apt to the application of flame or plasma cutting. This controller is very light and handy and it is very easy to operate. The controller provides menu or illustration for all the operations for the convenience of users. All key switches are human oriented designed, and they are very convenient and comfortable. The controller chooses high speed DSP and ARM as its core to assure the cutting process to be more stable. The motion control algorithm is optimized so that the machine can move more stale and reliable, and it can save the life of the motor and the mechanical parts.
CHARACTERISTICS OF SYSTEM
1) 10.4 inches 800*680 dots color LCD. Man-Machine-Dialog software and Professional Hot Key design for easy cutting operation, user-friendly as Hypertherm’s EDGE controller.
2) Multi-language file system and menu, and the menu can be switched only by one key.
3) DSP core can control the machine move in high speed accurately, stably and in low noise.
4) Long-distance remote control can control the machine to move forward ,backward, left, right and cutting start, stop and so on (optional configuration).
5) Support the EIA code (G code) and various FastCAM, FreeNest, SmartNest, IBE softwares.
6) compact keyboard design and easy to input files.
7) Operations such as Proportion Zoom, Rotate, Mirror, Array display, Steel plate angle adjust…..all available and have professional solution in the CNC controller.
8) Coordinate system can be customized to support the two-dimensional coordinates of all eight kinds.
9) All input and output port type and the number can be customized (normally open or normally closed)
10) System Self-diagnosis for easy trouble-shooting.
11) All functions and techniques can upgrade online.
12) Import and export files by single or all files.
13) Support the Flame, Plasma, Dusting draw and Demonstration four kinds of mode.
14) Flame and Plasma are separated in the control IO ports.
15) Support THC, two level preheat, three level pierce in flame mode.
16) Plasma arc feedback, positioning feedback, automatically shut down the arc at the corner.
17) Support edge cutting. It can save the preheat time for the thick steel plate.
18) Movement speed can be real-time acceleration, deceleration.
19) According to plate thickness, the cutting speed is automatically restricted by a speed limit in the corner, effectively preventing over burn.
HYD-2100. CNC Plasma&Flame Cutting Control System
Edition of 28.07.2015
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20) Dynamic/static illustration of the process, graphics zoom in / out, dynamically tracking cut-off point under zooming state.
21) Automatically memorize the working situation and the last cutting point when power off.
22) «Cutting offset» function can avoid waste the steel plate when the nesting of the plate is calculated wrong.
23) Set up different administration authority and the corresponding password to safeguard the interests of managers.
TECHNICAL STANDARD
1) Control Axis: 2
2) Control accuracy: +/-0.001mm
3) Coordinate range: +/- 99999.999mm
4) Max pulses : 200kHz Max speed: 15000 mm/m
5) Max lines of code: 150000 lines
6) Max size of single code file: 4M
7) Time resolution: 10ms
8) Working Voltage: DC 24V in put
9) Working Temperature: -10 — 60 °C. Relative Humidity, 0-95%.
SYSTEM INTERFACE
1) 15 pins interface of 2 axis of motor drive.
2) 25 pins interface of 16 channels optical couple output ports, max back flow current 300mA.
3) 25 pins interface of 16 channels optical couple input ports, max output current 300mA.
4) USB interface on the front panel.
5) Extend IO input/output ports, PWM input ports, analog input ports.
HARDWARE CONFIGURATION
1) Monitor:15 inch, 1024*768, high definition 16 million colors and high brightness LCD or 10.4 inch 800*600, 26 million color LCD.
2) Memory: 64M SDRAM.
3) Memory available for user: 256M or 1G electronic hard disk.
4) System master frequency: 400MHz.
5) USB: USB 1.1 front interface.
6) Keyboard: electronic PCB foil keyboard (one machine) or standard industrial keyboard (split type machine).
7) Chassis: full-steel structure completely shielded which defends electromagnetic radiation, interference and static electricity.
HYD-2100. CNC Plasma&Flame Cutting Control System
Edition of 28.07.2015
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02
System board and main interface
INTRODUCTION OF OPERATING BOARD
[F1] - [F8]: Function key in different interface. [S↑/PgUP]: Page-up key of code interface or Torch up in other interface. [S↓/PgDn]: page-down key of code interface or Torch down in other interface. [F+/HOME]: Accelerate or skip to the head of code line. [F-/END]: Decelerate or skip to the tail of code line. [1]-[9]: during the cutting process, change the cutting speed to ratio of the
speed limit you have set, for example press [1], change the cutting speed to 10% of the speed limit you have set, press [2], change the cutting speed to 20% of the speed limit you have set.
Figure 1. Board and keys
Figure 2. System self scan
POWER ON PROCESS AND MAIN INTERFACE
When power just on, the system will go for the process of self scan:
In the starting process, there is 3 seconds to countdown, before the countdown is over, if pressing [F2], it will enter the bios starting interface shown as Fig. 3 (please take the reference of the appendix 2 to run bios). If pressing any other key, it will jump over the countdown and directly enter the welcome interface. If pressing no key, it will countdown to 0 and then enter the welcome interface shown as Fig. 4. In the welcome interface, press any key to enter the main interface automatically shown as Fig. 5.
HYD-2100. CNC Plasma&Flame Cutting Control System
Edition of 28.07.2015
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F1 ShapeLib F2 Files
F3
PartOption
F4 Setups F5 Diagnose F6 ZoomIn
F7
ManualMove
F8 Zero
FLSK F2500 Version 3.3.71.1
Speed: 00000
File:
SHAPE_43.TXT
Status:
Current Line/Hole: 00000/00000
+X:500.00 -X:0.00 +Y:500.00 -Y:0.00
00001:(TEST PATTERN 00002:G92
Ignition s
LowPreheat s
HighPreheat s
Pierce 1 s
Pierce 2 s
Pierce 3 s
TorchUp s
TorchDn s
THC En s
Exhaust s
Manual 【F】keepMov StepMov ContiMov StepDis【G】 5.00 Flame Cu 【G】
CutSpeed X】1000.00 Kerf【Z】1.20 ManualSpeedY】3000.00 Angle 0.00
F1 ShapeLib F2 Files
F3
PartOption
F4 Setups F5 Diagnose F6 ZoomIn
F7
ManualMove
F8 Zero
FLSK F2500 Version 3.3.71.1
Speed:
00000
File:
SHAPE_43.TXT
Status:
Current Line/Hole:
00000/00000
+X:500.00 -X:0.00 +Y:500.00 -Y:0.00
00001:(TEST PATTERN 00002:G92
Ignition s
LowPreheat s
HighPreheat s
Pierce 1 s
Pierce 2 s
Pierce 3 s
TorchUp s
TorchDn s
THC En s
Exhaust s
Manual 【F】keepMov StepMov ContiMov StepDis【G】 5.00 Flame Cu 【G】
CutSpeed X】1000.00 Kerf【Z】1.20 ManualSpeedY】3000.00 Angle 0.00
Figure 3. Bios interface
Figure 5. The main interface
Figure 4. Welcome interface
In the main interface, press [F1]-[F8] for the following functions:
[F1] ShapeLib: pressing F1 to enter the Shape Library including 45 common shape, and most of them have plate size and hole size. [F2] Files: You can load local files, U disk files or edit, import, export and delete codes. [F3] PartOption: make actions of mirroring, rotation, plate adjusting, plate arraying, selecting row and hole or code edition etc. [F4] Setups: setting all parameters. [F5] Diagnose: including input ports diagnosis, output ports diagnosis, keyboard diagnosis, system self check, date setting and system self defines.
F1 - System software update F2 - Welcome picture update F3 - Motion update F4 - System backup F5 - System recovery F6 - Start system
HYD-2100. CNC Plasma&Flame Cutting Control System
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[F6] ZoomIn: Zoom in the shape in full screen. [F7] ManualMove: Manually move the machine. [F8] Zero: Clear the coordinate of X and Y before starting cut or after cutting over. [X] CutSpeed: Setting the cutting speed. [Y] ManualSpeed: Setting the manual moving speed. [Z] Kerf: Setting the kerfs’ compensate value. [F] Manual: Setting the mode of manual movement including keepMov (keep movement), StepMov (step movement), ContiMov (continue movement). The selected mode is black background. [G] StepDis: Setting the distance of the fixed-length. [M] Selecting the cutting mode including Flame Cu (flame cutting), Plasma C (plasma cutting), Demo run.
FUNCTION INDEX OF MAIN INTERFACE
Main
Interface
F1
ShapeLib
F4
Setups
F5
Diagnose
F6
Zoom In
F7
Manual
Move
F8
Zero
F2
Files
F3
Part
Option
F8 OK
F1
Disk File
F2
U Disk
F3
Search
F4
Edit File
F5
Del File
F6
Copy to U
F7
Preview
F8 OK
F1
Mirror
F2
Angle
F3
Array
F4
Scale
F5
Select
line and
pierce
F7
Revert
F8 OK
F1
common
F2
Flame
F3
Plasma
F4
Powder
F5
System
F6
Import
Parameters
F7
Export
Parameters
F8
Save
F1
Input
Diagnose
F2
Output
Diagnose
F3
Open
Output
F4
Close
Output
F5 Keyboard Diagnose
F6
System
Self-check
F7
Date time
F8
System
Definition
F1
keep
moving
F2
continue
moving
F3
step
moving
F4
Speed-Down
F5
Speed
accelaration
F7
Recovery
F1
Parameter
Recovery
F1
Input
F2
Output
F3
Coordinate
F8
Save
F2
Parameter
Backup
F3
Definition
F4
Encryption
F5
Decryption
F6
Language
F8 Update
HYD-2100. CNC Plasma&Flame Cutting Control System
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03
Cutting function
In the main interface, press the [SPACE] to enter the cutting interface, shown as follows.
Show the current workpiece’s cutting path, including the slotted value. Show the G-code being processed, shows the current and next line. Show the current cutting speed, during processing, you can press the keyboard’s number keys.
[1] - [9] to achieve quick speed regulation. For example, press the number [3], the speed is automatically adjusted to 30%; press the number ]8] the speed is automatically adjusted to 80%. X shows the absolute coordinate of the torch in X direction. Y shows the absolute coordinate of the torch in Y direction.
In the cutting interface:
• Press [X]: Modify the current maximum cutting speed.
• Press [Y]: Modify the current maximum speed manual shift car.
• Press [F]: Change the current manual method.
• Press [G]: Modify the current fixed-length fixed long-distance move.
• [START] ([F9]): Start cutting.
Figure 6. Сutting function interface
F1 Back F2 Forward F3 GoBack
F4
SpeedDown
F5 SpeedUp
F6
PreheatDown
F7
PreheatUp
F8
JumptoPierce
FLSK F2500 Version 3.3.71.1
Speed:
00000
File:
SHAPE_43.TXT
Status:
Current Line/Hole:
00000/00000
+X:500.00 -X:0.00 +Y:500.00 -Y:0.00
00001:(TEST PATTERN 00002:G92
Ignition s
LowPreheat s
HighPreheat s
Pierce 1 s
Pierce 2 s
Pierce 3 s
TorchUp s
TorchDn s
THC En s
Exhaust s
Manual 【F】keepMov StepMov ContiMov StepDis【G】 5.00 Flame Cu 【G】
CutSpeed 【X】1000.00 Kerf【Z】1.20 ManualSpeed【Y】3000.00 Angle 0.00
3
1
2
HYD-2100. CNC Plasma&Flame Cutting Control System
Edition of 28.07.2015
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• [STOP] ([F10]): Parking, the system can suspend all ongoing actions.
• [F1]: The torch move back along the cutting path (I / O port closed).
• [F2]: The torch forward along the path (I / O port closed).
• [F3]: Return to the starting point of cutting torch, i.e. the starting point of the current work piece.
• [F4]: Decrease the cutting speed, each decrease of 1% click rate.
• [F5]: Increase the cutting speed, each 1% increase in click rate.
• [F6]: Reduce the preheat time, skip the remaining preheat time, and the system automatically records preheat time.
• [F7]: Increase the preheat time once 15 seconds.
• [F8]: When the system is suspended, for selecting perforation point; when the system begins to move, for the dynamic amplification.
• Four direction keys (Up, down, left and right): When the gun through, manually move the torch.
SPEED REGULATION
Normal Speed Regulation
In automatic operation, or when the system is suspended, in the cutting interface the system can regulate speed. The operation panel, press [F5] or [PRE], increasing at a rate per click rate of 1%. Hold the [F5] or [PRE], then the rate will continuously increase to 100%. Increased to 100%, the speed is «common parameters» in the «cutting speed.» The operation panel, press [F4] or [NEXT], each click rate of speed reduced by 1%. Hold the [F4] or [NEXT], then the rate will be continuously reduced to1%. Reduced to a very slow speed when running in order to ensure the accuracy requirements, the system may auto-adjust the speed based on the size of «horizontal pulses» and «vertical pulses», actual speed may not be the «cutting speed» of 1% is greater than 1%.
Quick Speed Regulation
In automatic operation, or when the system is suspended, in the cutting interface the system can carry out quick speed regulation. In the cutting interface, on the operation panel, press the number keys [1] - [9], the speed will quickly adjust to the corresponding percentage figures 10 times, for example press [3], adjust to 30% of the speed limit you have set, press [8], adjust to 80% of the speed limit you have set.
FORWARD
In the automatic function interface, press key [F1], the machine start to move without real cutting. The process does not include any ignition, perforation and any other I/O working. The machine just moves the torch according to the graphic figure.
Automatic operation index
Cutting
Interface
F1
Backward
F2 Forward
F3 Back to
reference
F4 Speed
Down
F8 Jump to
pierce
F5 Speed
Up
F6 Preheat
Down
F7 Preheat
Up
HYD-2100. CNC Plasma&Flame Cutting Control System
Edition of 28.07.2015
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The function can be used to check the trail and code before you start the real cutting process, or can also be used when the process needs through the gun. Press the red “STOP” key to stop the null cutting process if you want.
BACKWARD
During the running process, if you want to go backward according to the origin trail to (maybe the iron board was not cut through), you can follow the following direction:
• First, press “STOP” key to set the machine at pause status.
• In the automatic function interface, press key [F3] (Back) to make the machine go backward along with the original trail. When the torch reaches the position you need, press “STOP” key to stop it. You may press key [F2] to go forward if the machine just went back too much. Notice: Go backward or forward function can be used repeatedly to make the machine reach an ideal position.
• When the torch reaches the position you need, press “START” key again, if the current cutting code is G01, G02 or G03, system will automatically perforate before performing these procedures, and then continue the current program, if the current row is not G01, G02 or G03, the system will directly continue the current line program.
EDGE CUTTING / OFFSET CUTTING / RETURN
When the torch is not on the actual path of the current work piece, it will prompt as follows.
There are two reasons led to this situation:
1) When the common parameter «edge perforation» selects «Yes» and the next processing line G-code is M07, the system will be automatically suspended. At this time, the torch can be manually moved to any edge of the plate, press the «start» button, the system will prompt as above.
2) When the processing is paused, due to mechanical failure or other reasons, it needs to move the torch out of the actual path of the workpiece, the above prompt will appear. move the torch out of the actual path of the workpiece, the above prompt will appear.
• If press [G], the system cutting returns back to the paused point, continue to cut it. This feature is particularly useful for thick steel plate, it can reduce
F1 Back F2 Forward F3 GoBack
F4
SpeedDown
F5 SpeedUp
F6
PreheatDown
F7
PreheatUp
F8
JumptoPierce
FLSK F2500 Version 3.3.71.1
Speed: 00000
File:
SHAPE_43.TXT
Status: Pause
Current Line/Hole: 00000/00000
+X:500.00 -X:0.00 +Y:500.00 -Y:0.00
00001:(TEST PATTERN 00002:G92
Ignition s
Lowheat s
HighPreheat s
Pierce 1 s
Pierce 2 s
Pierce 3 0.1 s
TorchUp s
TorchDn s
THC En s
Exhaust s
Manual 【F】keepMov StepMov ContiMov StepDis【G】 5.00 Flame Cu 【M】
CutSpeed X】1000.00 Kerf【Z】1.20 ManualSpeedY】3000.00 Angle 0.00
[G]Cutting return [X]Offset cutting [Y]only return
F1 Back F2 Forward F3 GoBack
F4
SpeedDown
F5 SpeedUp
F6
PreheatDown
F7
PreheatUp
F8
JumptoPierce
FLSK F2500 Version 3.3.71.1
Speed:
00000
File:
SHAPE_43.TXT
Status:
Pause
Current Line/Hole:
00000/00000
+X:500.00 -X:0.00 +Y:500.00 -Y:0.00
00001:(TEST PATTERN 00002:G92
Ignition s
Lowheat s
HighPreheat s
Pierce 1 s
Pierce 2 s
Pierce 3 0.1 s
TorchUp s
TorchDn s
THC En s
Exhaust s
Manual 【F】keepMov StepMov ContiMov StepDis【G】 5.00 Flame Cu 【M】
CutSpeed X】1000.00 Kerf【Z】1.20 ManualSpeedY】3000.00 Angle 0.00
[G]Cutting return [X]Offset cutting [Y]only return
Figure 7. Edge perforation
HYD-2100. CNC Plasma&Flame Cutting Control System
Edition of 28.07.2015
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the preheat time and increase cutting efficiency. This function is the commonly-used edge perforation function.
• If press [X], the system considers current point is the paused point, it will continue cutting it. That is, the system offsets the cutting point. When the cutting machine paused or a power outage, if the cutting tip or steel plate with the pan has been offset, or the user would like to think that is offset cutting, you can press this button.
• If press [Y], The system only return to the paused point quickly, and then break off. During the cutting process, if discovery cutting torch malfunction, or other issues, need to move the cutting tip out of cutting region to overhaul. After the maintenance, this key can be pressed. Then return to the paused point, press the «start» button, the system automatically continues to cutting.
BACK TO REFERENCE FUNCTION
Pause in the processing, if press the [F3], then the system will prompt.
Press the Enter key, the system will automatically return to the starting point of the work piece, and then the system automatically switches to processing the main interface, and waits for further user action.
F1 Back F2 Forward F3 GoBack
F4
SpeedDown
F5 SpeedUp
F6
PreheatDown
F7
PreheatUp
F8
JumptoPierce
FLSK F2500 Version 3.3.71.1
Speed: 00000
File:
SHAPE_43.TXT
Status: Pause
Current Line/Hole: 00000/00000
+X:500.00 -X:0.00 +Y:500.00 -Y:0.00
00001:(TEST PATTERN 00002:G92
Ignition s
Lowheat s
HighPreheat s
Pierce 1 s
Pierce 2 s
Pierce 3 0.1 s
TorchUp s
TorchDn s
THC En s
Exhaust s
Manual 【F】keepMov StepMov ContiMov StepDis【G】 5.00 Flame Cu 【M】
CutSpeed X】1000.00 Kerf【Z】1.20 ManualSpeedY】3000.00 Angle 0.00
Are you sure to return?
ENTER: Sure ESC: Cancel
F1 Back F2 Forward F3 GoBack
F4
SpeedDown
F5 SpeedUp
F6
PreheatDown
F7
PreheatUp
F8
JumptoPierce
FLSK F2500 Version 3.3.71.1
Speed:
00000
File:
SHAPE_43.TXT
Status:
Pause
Current Line/Hole:
00000/00000
+X:500.00 -X:0.00 +Y:500.00 -Y:0.00
00001:(TEST PATTERN 00002:G92
Ignition s
Lowheat s
HighPreheat s
Pierce 1 s
Pierce 2 s
Pierce 3 0.1 s
TorchUp s
TorchDn s
THC En s
Exhaust s
Manual 【F】keepMov StepMov ContiMov StepDis【G】 5.00 Flame Cu 【M】
CutSpeed X】1000.00 Kerf【Z】1.20 ManualSpeedY】3000.00 Angle 0.00
Are you sure to return?
ENTER: Sure ESC: Cancel
Figure 8. Return reference prompt
HYD-2100. CNC Plasma&Flame Cutting Control System
Edition of 28.07.2015
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www.purelogic.ru8 (800) 555 63 74
F1 ShapeLib F2 Files
F3
PartOption
F4 Setups F5 Diagnose F6 ZoonIn
F7
ManualMove
F8 Zero
FLSK F2500 Version 3.3.71.1
Speed: 00000
File:
SHAPE_43.TXT
Status: Stop
Current Line/Hole: 00000/00000
+X:500.00 -X:0.00 +Y:500.00 -Y:0.00
00001:(TEST PATTERN 00002:G92
Ignition s
Lowheat s
HighPreheat s
Pierce 1 s
Pierce 2 s
Pierce 3 0.1 s
TorchUp s
TorchDn s
THC En s
Exhaust s
Manual 【F】keepMov StepMov ContiMov StepDis【G】 5.00 Flame Cu 【M】
CutSpeed X】1000.00 Kerf【Z】1.20 ManualSpeedY】3000.00 Angle 0.00
F1 ShapeLib F2 Files
F3
PartOption
F4 Setups F5 Diagnose F6 ZoonIn
F7
ManualMove
F8 Zero
FLSK F2500 Version 3.3.71.1
Speed:
00000
File:
SHAPE_43.TXT
Status:
Stop
Current Line/Hole:
00000/00000
+X:500.00 -X:0.00 +Y:500.00 -Y:0.00
00001:(TEST PATTERN 00002:G92
Ignition s
Lowheat s
HighPreheat s
Pierce 1 s
Pierce 2 s
Pierce 3 0.1 s
TorchUp s
TorchDn s
THC En s
Exhaust s
Manual 【F】keepMov StepMov ContiMov StepDis【G】 5.00 Flame Cu 【M】
CutSpeed X】1000.00 Kerf【Z】1.20 ManualSpeedY】3000.00 Angle 0.00
Figure 9. Main process interface
During the return process, the user can press the «Stop» button to stop the operation, and can continue to return operation after pressing of [F3]. Number of back to reference and stop has no limit.
OXYGEN GAS PREHEAT TIME REGULATION
• In the preheat process, press the START (F9) key to skip the process of preheat and perforation delay, and immediately open the perforation signal then begin to cut.
• In the preheat process, press the stop (F10) key to stop preheat, waiting for the F9 key is pressed again.
• In the preheat process, press the F6 key then the preheat time will be reduced to the current preheat time spent, and skip the process of preheat and perforation delay, and open the perforation signal then begin to cut. For example: the original system sets the preheat time of 60 seconds after null cutting, when preheat needed, the interface will count down, under normal circumstances, till 0, the system begins the next step of cutting, but if the system has the remaining 10 seconds of countdown time, press F6, then the system immediately stops preheat to begin the next step of cutting, and records the preheat time of 50 seconds, the system automatically thinks that users need preheat time of 50 seconds, the next preheat after the null cutting when the preheat time becomes 50 seconds.
• In the preheat process, each press the F7 key, preheat time increases by 15 seconds, and the preheat time maintains the increased value. For example: The original system sets the preheat time of 60 seconds after the null cutting, during the system countdown, each press F7, on the interface the countdown increases by 15 seconds, and the next time you need to preheat, the initial preheat time be 75 seconds.
PERFORATION POINT SELECTION
HYD-2100. CNC Plasma&Flame Cutting Control System
Edition of 28.07.2015
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F1 Back F2 Forward F3 GoBack
F4
SpeedDown
F5 SpeedUp
F6
PreheatDown
F7
PreheatUp
F8
JumptoPierce
FLSK F2500 Version 3.3.71.1
Speed: 00000
File:
SHAPE_43.TXT
Status: Pause
Current Line/Hole: 00000/00000
+X:500.00 -X:0.00 +Y:500.00 -Y:0.00
00006: G01 X0 Y500.00 00007:G01 X500.00 Y0
Ignition s
Lowheat s
HighPreheat s
Pierce 1 s
Pierce 2 s
Pierce 3 0.1 s
TorchUp s
TorchDn s
THC En s
Exhaust s
Manual 【F】keepMov StepMov ContiMov StepDis【G】 5.00 Flame Cu 【M】
CutSpeed X】1000.00 Kerf【Z】1.20 ManualSpeedY】3000.00 Angle 0.00
Jump to new pierce?
ENTER: Sure ESC: Cancel
F1 Back F2 Forward F3 GoBack
F4
SpeedDown
F5 SpeedUp
F6
PreheatDown
F7
PreheatUp
F8
JumptoPierce
FLSK F2500 Version 3.3.71.1
Speed:
00000
File:
SHAPE_43.TXT
Status:
Pause
Current Line/Hole:
00000/00000
+X:500.00 -X:0.00 +Y:500.00 -Y:0.00
00006: G01 X0 Y500.00 00007:G01 X500.00 Y0
Ignition s
Lowheat s
HighPreheat s
Pierce 1 s
Pierce 2 s
Pierce 3 0.1 s
TorchUp s
TorchDn s
THC En s
Exhaust s
Manual 【F】keepMov StepMov ContiMov StepDis【G】 5.00 Flame Cu 【M】
CutSpeed X】1000.00 Kerf【Z】1.20 ManualSpeedY】3000.00 Angle 0.00
Jump to new pierce?
ENTER: Sure ESC: Cancel
F1 Mirror F2 Angle F3 Array F4 Scale
F5
SelLinePierce
F6 EditFile F7 Revert
F8 OK
FLSK F2500 Version 3.3.71.1
Speed: 00000
File:
SHAPE_43.TXT
Status: Pause
Current Line/Hole: 00000/00000
+X:500.00 -X:0.00 +Y:500.00 -Y:0.00
00006: G01 X0 Y500.00 00007:G01 X500.00 Y0
Ignition s
Lowheat s
HighPreheat s
Pierce 1 s
Pierce 2 s
Pierce 3 0.1 s
TorchUp s
TorchDn s
THC En s
Exhaust s
Manual 【F】keepMov StepMov ContiMov StepDis【G】 5.00 Flame Cu 【M】
CutSpeed X】1000.00 Kerf【Z】1.20 ManualSpeedY】3000.00 Angle 0.00
Input No. of pierces: Press <- -> select No. of pierce 0
F8:OK
F1 Mirror F2 Angle F3 Array F4 Scale
F5
SelLinePierce
F6 EditFile F7 Revert
F8 OK
FLSK F2500 Version 3.3.71.1
Speed:
00000
File:
SHAPE_43.TXT
Status:
Pause
Current Line/Hole:
00000/00000
+X:500.00 -X:0.00 +Y:500.00 -Y:0.00
00006: G01 X0 Y500.00 00007:G01 X500.00 Y0
Ignition s
Lowheat s
HighPreheat s
Pierce 1 s
Pierce 2 s
Pierce 3 0.1 s
TorchUp s
TorchDn s
THC En s
Exhaust s
Manual 【F】keepMov StepMov ContiMov StepDis【G】 5.00 Flame Cu 【M】
CutSpeed X】1000.00 Kerf【Z】1.20 ManualSpeedY】3000.00 Angle 0.00
Input No. of pierces: Press <- -> select No. of pierce
0
F8:OK
Figure 10. Select new pierce Figure 11. Pierce prompt
Before you start cutting or cutting is paused, the function key prompt F8 is «select new pierce», then press F8, the system will prompt:
Pierce point can be input manually at this time. You can also press ESC to exit without manual input perforation point, and then press the left and right arrow keys to select the perforation point.
DYNAMIC AMPLIFICATION
After the start of cutting, the F8 in the cutting interface will become «dynamic amplification», then press the F8 key, full-screen amplify the processing graphic , and dynamically tracking.
If you press ESC, the system will then return the cutting interface. If you press ENTER, the system will again prompt:
HYD-2100. CNC Plasma&Flame Cutting Control System
Edition of 28.07.2015
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• Press the F8 key continuously, the system will progressively amplify graphic.
• Press ESC to exit the amplified display, back to the cutting interface.
CUTTING EXIT
When the cutting operation does not get finished, and the cutting machine also being in the pause condition, if press [Esc], the system will query whether quit the cutting operation. If pressing [Enter], the system will exit, and if pressing [Esc] the system will not exit, get into the automatically interface and go on with the cutting operation at the current place.
F1 Back F2 Forward F3 GoBack
F4
SpeedDown
F5 SpeedUp
F6
PreheatDown
F7
PreheatUp
F8
JumptoPierce
FLSK F2500 Version 3.3.71.1
Speed: 00000
File:
SHAPE_43.TXT
Status: Pause
Current Line/Hole: 00000/00000
+X:500.00 -X:0.00 +Y:500.00 -Y:0.00
00006: G01 X0 Y500.00 00007:G01 X500.00 Y0
Ignition s
Lowheat s
HighPreheat s
Pierce 1 s
Pierce 2 s
Pierce 3 0.1 s
TorchUp s
TorchDn s
THC En s
Exhaust s
Manual 【F】keepMov StepMov ContiMov StepDis【G】 5.00 Flame Cu 【M】
CutSpeed X】1000.00 Kerf【Z】1.20 ManualSpeedY】3000.00 Angle 0.00
Quit of cutting?
ENTER: Quit ESC: Continue cutting
F1 Back F2 Forward F3 GoBack
F4
SpeedDown
F5 SpeedUp
F6
PreheatDown
F7
PreheatUp
F8
JumptoPierce
FLSK F2500 Version 3.3.71.1
Speed:
00000
File:
SHAPE_43.TXT
Status:
Pause
Current Line/Hole:
00000/00000
+X:500.00 -X:0.00 +Y:500.00 -Y:0.00
00006: G01 X0 Y500.00 00007:G01 X500.00 Y0
Ignition s
Lowheat s
HighPreheat s
Pierce 1 s
Pierce 2 s
Pierce 3 0.1 s
TorchUp s
TorchDn s
THC En s
Exhaust s
Manual 【F】keepMov StepMov ContiMov StepDis【G】 5.00 Flame Cu 【M】
CutSpeed X】1000.00 Kerf【Z】1.20 ManualSpeedY】3000.00 Angle 0.00
Quit of cutting?
ENTER: Quit ESC: Continue cutting
Figure 12. Quit of cutting
HYD-2100. CNC Plasma&Flame Cutting Control System
Edition of 28.07.2015
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04
Part options
XY MIRROR
Press F1, the system will prompt:
• Press F1 to mirror along the horizontal axis (X axis).
• Press F2 to mirror along the vertical axis (Y axis).
• Press ESC to exit mirror operation.
ANGLE ADJUSTMENT
Press F2, the system will prompt:
• Press F1 to adjust steel plate.
• Press F2 to enter angle directly.
• Press ESC to exit angle adjusting.
F1- Steel plate adjust F2- enter angle
Figure 13. Part options
F1 Mirror F2 Angle F3 Array F4 Scale
F5
SelLinePierce
F6 EditFile F7 Revert
F8 OK
FLSK F2500 Version 3.3.71.1
Speed:
00000
File:
SHAPE_43.TXT
Status:
Pause
Current Line/Hole:
00000/00000
+X:500.00 -X:0.00 +Y:500.00 -Y:0.00
Operate Mode:
PartOption
Ignition s
Lowheat s
HighPreheat s
Pierce 1 s
Pierce 2 s
Pierce 3 0.1 s
TorchUp s
TorchDn s
THC En s
Exhaust s
Manual 【F】keepMov StepMov ContiMov StepDis【G】 5.00 Flame Cu 【M】
CutSpeed 【X】1000.00 Kerf【Z】1.20 ManualSpeed【Y】3000.00 Angle 0.00
HYD-2100. CNC Plasma&Flame Cutting Control System
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STEEL PLATE ADJUSTMENT
After entering steel plate adjustment menu, the system will prompt:
Here, you can manually move the cutting tip to the edge of one side or a corner of the plate. When the cutting tip moved to a good position, press [X] key to set the current point as the starting point of correction. And then manually move along the cutting tip, as long as moving to the edges of the side. After ensuring the two points far enough and two points at the same side of the plate in the same line and press [Y]. The system will automatically calculate the current offset angle of plate, and then automatically rotate graphics.
After adjusting, the system will ask whether to return to the start point, if press [ENTER],the system will back to the start point of the operation, if press [ESC], the system will do nothing but go back to the graphic interface.
X-start Y-OK ESC-exit Adjust X: +00000.00 Adjust Y: +00000.00 Angle: +00000.00
Figure 14. Before adjusting Figure 15. After adjusting
HYD-2100. CNC Plasma&Flame Cutting Control System
Edition of 28.07.2015
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Figure 16. Return to the start point after adjusting
F1 Mirror F2 Angle F3 Array F4 Scale
F5
SelLinePierce
F6 EditFile F7 Revert
F8 OK
FLSK F2500 Version 3.3.71.1
Speed:
00000
File:
SHAPE_43.TXT
Status:
Pause
Current Line/Hole:
00000/00000
+X:500.00 -X:0.00 +Y:500.00 -Y:0.00
00006: G01 X0 Y500.00 00007:G01 X500.00 Y0
Ignition s
Lowheat s
HighPreheat s
Pierce 1 s
Pierce 2 s
Pierce 3 0.1 s
TorchUp s
TorchDn s
THC En s
Exhaust s
Manual 【F】keepMov StepMov ContiMov StepDis【G】 5.00 Flame Cu 【M】
CutSpeed 【X】1000.00 Kerf【Z】1.20 ManualSpeed【Y】3000.00 Angle 0.00
ENTER: Return back ESC: Don’t move back
ENTER ANGLE
When the angle of the current work piece is known, you can enter the angle:
After manually enter the angle, press [ENTER] to make sure, the graphic will be rotate with the corresponding angle. Positive angle means rotate in counterclockwise, while negative means clockwise. Press [ESC] to exit angle adjusting.
ARRAY
In the part options menu, press [F3], the system will prompt as Fig. 17, there are three ways to arrange, arrange in matrix, staggered arrange, arrange in stack.
Please enter angle min: -360 max: 360 Angle: 0.00
HYD-2100. CNC Plasma&Flame Cutting Control System
Edition of 28.07.2015
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Figure 17. Chooses arrange method Figure 18. Arrange in matrix
HYD-2100. CNC Plasma&Flame Cutting Control System
Edition of 28.07.2015
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Figure 19. Result of arranging in matrix Figure 20. Staggered arrange
Press [F1] to carry on arranging in matrix. The result is shown in fig. 19.
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