PureFlex TASK-LINE User Manual

2
TASK-LINE ADVANTAGES
Maximum protection
Zero corrosion rate
No retorquing after
installation
Blowout protection
No fabrication
or waste
Reusable
Non-porous
Seats easily/
releases easily
Cryogenic to
+400°F (204°C)
TASK-LINE
®
GASKETS
The original is still the best.
TASK-LINE DESIGN TASK-LINE BENEFITS
Through a proprietary process, FDA approved, pure virgin PTFE resin is compression molded around and through a 304 stainless steel, perforated metal insert. After oven sintering, every gasket undergoes a 15,000-volt spark test to check for pinholes. The porous-free PTFE resin 100% encapsulates the stainless insert, isolating it from any fluid contact while in service.
NO MORE FABRICATION; EASY INSTALLATION
TASK-LINE gaskets are molded to size, 1/2” through 24” in class 150# and 300# ANSI ratings with a nominal thickness of 1/8” or 3/32” (other thicknesses available upon request). Installation is quick and simple. TASK-LINE gaskets are self-aligning and seat easily to any flange in almost any condition.
TASK-LINE gaskets have a temperature range of cryogenic to 400°F (consult factory for higher temperatures) and are chemically resistant to: all acids, all chlorides, all sulfates, all bleach solutions, all solvents, all phenols, all caustics, and all peroxides. TASK-LINE gaskets are leak-free and bubble-tight and can be used over and over without sacrificing sealing ability. TASK-LINE gaskets have zero corrosion rates which contribute to lower life-cycle costs when compared to envelope or solid gasket types.
In terms of performance and longevity, nothing comes close. When installed between two flanges, the PTFE­encapsulated metal insert restricts the PTFE from cold flow/creep while under load. The metal insert prevents radial flow of the gasket which eliminates bolt retorquing after installation, maintaining a tight seal even through repeated temperature cycles. The strength of the metal insert also provides critical, blowout-proof protection. Another benefit of TASK-LINE gaskets is the PTFE’s non­stick property which allows it to easily release from flanges during disassembly without any scraping.
PRESSURE-TEMPERATURE LIMITS
Task-Line gaskets have been tested in excess of the above pressures. Consult factory for higher pressure applications.
TASK-LINE GASKETS SIZING TABLE AND PART NUMBERS
3
Size (in)
Part Number (150# Flange)
ID X OD Part Number
(300# Flange)
ID X OD
1/2 TLG0050 .500 X 1.875 3TLG0050 .500 X 2.115
1/2 ANSI ATLG0050 .840 X 1.875 A3TLG0050 .840 X 2.115
3/4 TLG0075 .750 X 2.250 3TLG0075 .750 X 2.625
3/4 ANSI ATLG0075 1.000 X 2.250 A3TLG0075 1.000 X 2.625
1 TLG0100 1.000 X 2.625 3TLG0100 1.000 X 2.875
1 ANSI ATLG0100 1.300 X 2.625 A3TLG0100 1.300 X 2.875
1-1/4 TLG0125 1.375 X 3.000 3TLG0125 1.375 X 3.250
1-1/2 TLG0150 1.500 X 3.375 3TLG0150 1.500 X 3.750
1-1/2 ANSI ATLG0150 1.900 X 3.375 A3TLG0150 1.900 X 3.750
2 TLG0200 2.000 X 4.125 3TLG0200 2.000 X 4.375
2 ANSI ATLG0200 2.375 X 4.125 A3TLG0200 2.375 X 4.375
2-1/2 TLG0250 2.500 X 4.875 3TLG0250 2.500 X 5.125
3 TLG0300 3.000 X 5.375 3TLG0300 3.000 X 5.875
3 ANSI ATLG0300 3.500 X 5.375 A3TLG0300 3.500 X 5.875
4 TLG0400 4.000 X 6.875 3TLG0400 4.000 X 7.125
PureFlex’s advanced manufacturing processes yield the highest quality gaskets.
4 ANSI ATLG0400 4.500 X 6.875 A3TLG0400 4.500 X 7.125
5 TLG0500 5.000 X 7.750 3TLG0500 5.000 X 8.500
6 TLG0600 6.000 X 8.750 3TLG0600 6.000 X 9.875
8 TLG0800 8.000 X 11.000 3TLG0800 8.000 X 12.125
10 TLG1000 10.000 X 13.375 3TLG1000 10.000 X 14.250
12 TLG1200 12.000 X 16.125 3TLG1200 12.000 X 16.625
14 TLG1400 13.250 X 17.750 3TLG1400 13.250 X 19.125
16 TLG1600 15.500 X 20.250 3TLG1600 15.500 X 21.25
18 TLG1800 17.500 X 21.625 3TLG1800 17.500 X 23.500
20 TLG2000 19.250 X 23.875 3TLG2000 19.250 X 25.750
24 TLG2400 23.250 X 28.250 3TLG2400 23.250 X 30.500
Other sizes available upon request.
PureFlex,® Inc. Phone: (616) 554-1100 Fax: (616) 554-3633 Website: www.pureflex.com
4
TASK-LINE ADVANTAGES
Save over 60%
in procurement and installation
Protects lined piping
and instrumentation
Zero corrosion rate
Blowout protection
Non-porous
Eliminates scrap
waste
Seats easily
Comes complete in
kit form
TASK-LINE
®
LINED PIPE GROUNDING PADDLES
Putting safety rst.
RELEASE THE STATIC MONSTER
Special consideration should be given to the transportation of flammable liquids through linings that incorporate a grounded metal backing, such as a steel pipe lined with PTFE or other plastic. The electrical volume resistivity of PTFE-lined pipe is 1018 ohm-cm. This value is characteristic of highly insulating materials capable of accumulating dangerous levels of static charge for several hours, even days. Materials having less than or equal to 109ohm-cm are considered to be static dissipative/conductive.
Due to the large, effective capacitance of the PTFE against a steel housing, large surface-charge densities may be formed. These densities give rise to highly energetic, lightning-like sparks in rapid succession known as propagating brush discharges. Such discharges have the potential to ignite most flammable atmospheres and can even ignite some of the more sensitive
dusts. Pinholes in the PTFE liner may also be formed by these strong electrostatic charges. If left unchecked, these pinholes will cause premature pipe failure which will lead to chemical leaks and subsequent environmental concerns.
TASK-LINE DESIGN
Through a proprietary process, static­dissipating PTFE resin is compression molded around and through a 304 stainless steel, perforated, metal insert. After oven sintering, the porous-free, static-dissipating PTFE resin 100% encapsulates the stainless insert, isolating it from any fluid contact while in service. TASK-LINE lined pipe grounding paddles have conductivity/static dissipating properties (volume resistivity) of less than or equal to 106ohm-cm.
NO MORE FABRICATION OR GASKETS
TASK-LINE lined pipe grounding paddles are molded to size, 1” through 6” (other sizes available upon request) in class 150# ANSI ratings with a nominal thickness of 1/8”. The paddle handle extends 2” above the flange and is pre-drilled for grounding hardware and cable (included). TASK-LINE lined pipe grounding paddles self align and seat easily to any 150# ANSI, lined pipe flange and never require gaskets.
150# PRESSURE-TEMPERATURE LIMITS
COMPATIBLE WITH ALL 150# LINED PIPE SYSTEMS
TASK-LINE LINED PIPE GROUNDING PADDLES SIZING TABLE AND PART NUMBERS
5
Size (in)
1 TGP0100 0.687 X 2.625
1-1/2 TGP0150 1.250 X 3.375
2 TGP0200 1.687 X 4.125
3 TGP0300 2.687 X 5.375
4 TGP0400 3.687 X 6.875
6 TGP0600 5.500 X 8.750
Other sizes available upon request.
Part Number (150# Flange)
ID X OD
TASK-LINE BENEFITS TASK-LINE PERFORMANCE
TASK-LINE lined pipe grounding paddles have a temperature range from cryogenic to +400°F and are chemically resistant to: all acids, all chlorides, all sulfates, all bleach solutions, all solvents, all phenols, all caustics, and all peroxides, TASK-LINE grounding paddles’ unusual non-stick property eliminates/reduces ion formation, oxidation and scale build-up, all of which can render alloy paddles useless. TASK-LINE lined pipe grounding paddles come complete in kit form with everything needed for a quick and easy installation.
TASK-LINE GROUNDING PADDLES ARE NON-CONTAMINATING
Independent laboratory testing has proven that TASK-LINE grounding paddles are non-contaminating and non-leaching. This limits the possibility of process contamination.
In terms of performance and longevity, no other grounding paddle compares. When installed between two lined pipe flanges and grounded to a suitable earth ground, TASK-LINE lined pipe grounding paddles provide a path for static discharges to exit the hostile atmosphere generating inside the lined pipe. The strength of the metal insert inside the grounding paddles provides critical blowout-proof protection. TASK-LINE grounding paddles have zero corrosion rates along with much lower procurement and installation costs when compared to fabricated or competitive alloy paddles. TASK-LINE grounding paddles can also help protect instrumentation devices from inaccurate readings and damage when exposed to static discharges.
Kit form available and includes everything needed for quick and easy installation.
PureFlex,® Inc. Phone: (616) 554-1100 Fax: (616) 554-3633 Website: www.pureflex.com
6
TASK-LINE ADVANTAGES
Save over 75%
in procurement and installation
Quick and easy
installation
No gaskets required
No fabrication
or waste
Zero corrosion rate
Blowout protection
Reusable
Non-porous
Seats easily/
releases easily
To be used as temporary fluid blockers during maintenance of downstream equipment
TASK-LINE
®
PIPELINE FLUID BLOCKERS
Nothing gets in. Nothing gets out.
TASK-LINE DESIGN
Through a proprietary process, FDA­approved, pure virgin PTFE resin is compression molded around and through a heavy-gage, 304 stainless steel, perforated, metal insert. After oven sintering, the porous-free PTFE resin 100% encapsulates the stainless insert, isolating it from any fluid contact while in service.
NO MORE FABRICATION OR GASKETS
TASK-LINE pipeline fluid blockers (line blockers) are molded to size, 1” through 6” (other sizes available upon request) in class 150# ANSI dimensions with a nominal thickness of 1/8”. Installation and removal are a snap with its integral molded paddle handle. The handle extends 2” above the flange and has a pre-drilled 3/8” hole for tagging (while in service) or hanging (while in storage).
The handle can be factory painted for identification purposes. TASK-LINE line blockers self-align and seat easily to any 150# ANSI flange and never require gaskets.
TASK-LINE BENEFITS
In terms of performance and longevity, TASK-LINE pipeline fluid blockers set the standard. Line blockers have a temperature range from cryogenic to +400°F and are chemically resistant to: all acids, all chlorides, all sulfates, all bleach solutions, all solvents, all phenols, all caustics, and all peroxides. TASK-LINE pipeline fluid blockers are leak-free, bubble-tight, and can be used over and over without sacrificing sealing ability. TASK-LINE line blockers have zero corrosion rates which contribute to lower life-cycle costs when compared to fabricated or competitive alloy paddles.
When installed between two flanges, TASK-LINE line blockers block out all pipeline fluid. The PTFE-encapsulated metal insert reduces any radial flow which eliminates bolt retorquing after installation, maintaining a bubble-tight seal. The strength of the metal insert also provides critical, blowout-proof protection. Another benefit of TASK-LINE line blockers is the PTFE’s non-stick property which allows it to easily release from flanges during disassembly without any scraping.
PRESSURE-TEMPERATURE LIMITS
Consult factory for higher pressure applications.
7
TASK-LINE LINED PIPE FLUID BLOCKERS SIZING TABLE AND PART NUMBERS
Size (in)
1/2 TLB0050 1.875
3/4 TLB0075 2.250
1 TLB0100 2.625
1-1/2 TLB0150 3.375
2 TLB0200 4.125
3 TLB0300 5.375
4 TLB0400 6.875
6 TLB0600 8.750
Other sizes available upon request.
Part Number (150# Flange)
OD
PureFlex
Products
800 series
Lined Composite Butterfly Severe chemical / ultra-pure applications.
860 series
Resilient seated composite butterfly Food and chemical services.
Silicone
Ultra-Pure Validated Platinum cured Silicone hose & tubing.
UltraFlex™ PTFE
Ultra-flexible heavy duty convoluted hose.
MultiFlex™ PTFE
Superior flexibility for higher pressure applications.
MTH™ (Metal PTFE Hose)
Flexible metal hose with smooth bore PTFE liner.
Durcor Product Line
DURCOR-62
Durcor-62® Lap Joint Flanges are man­ufactured from PureFlex proprietary advanced fiber reinforced composite.
LEARN MORE AT WWW.DURCOR.COM
®
PureFlex,® Inc. Phone: (616) 554-1100 Fax: (616) 554-3633 Website: www.pureflex.com
DURCOR
Durcor® is the world’s first advanced structural composite piping system designed exclusively to be lined with seamless PTFE.
®
400 series
Composite ball valve Superior features / Chemical services.
CL2™
Chlorine/Bromine hose PTFE with PVDF braid.
PureSite™
Unbreakable translucent FEP sight gages.
Heated Hoses
Electrically heat any PureFlex
hose up to 450˚F.
FlexChem™
Rubber covered smooth bore FEP hose.
ProFlex™ PFA
Industrial grade, high quality, convoluted hose.
SmoothFlex™
Smooth bore PTFE hose with stainless steel braid.
PVC
Crystal clear FDA approved hose and tubing.
8
MARKETS
Chemical Process Pharmaceutical Steel Food Processing Automotive Agriculture Pulp and Paper Petroleum Mining Railroad Dairy Textile Semiconductor
APPLICATIONS
Acid Transfer Pickling Reverse Osmosis Steam Transfer Molding Equipment Adhesives Air Actuation Sanitary Transfer Purification Systems Centrifuges Extrusion Presses Caustic Wash High Purity
PureFlex,® Inc. information is based on technical data and
testing that PureFlex,® Inc. believes to he reliable. It is
intended for use by persons having technical skill, at their
own discretion and risk. Since conditions of product are
outside PureFlex,® Inc. control, PureFlex,® Inc, makes no
warranties, express or implied, and assumes no liability in
connection with any use of this information. PureFlex® and
TASK-LINE® are trademarks of PureFlex,® Inc.
4855 Broadmoor Ave. Kentwood, MI 49512 Phone: (616) 554-1100 Fax: (616) 554-3633 Web: www.pureflex.com
TASK-LINE 399-1211
Loading...