PumpWorks 610 PWD Installation, Operation And Maintenance Instructions
INSTALLATION
OPERATION &
MAINTANENCE
Model: PWD
Page 2 of 28
Model: PWD Rev. B_12/2/2015
TABLE OF CONTENTS
INTRODUCTION
Company Details ........................................................................................................................................ 4
Declaration of Conformity ........................................................................................................................... 5
Scope ................. .......................................................................................................................................6
Description ................................................................................................................................................. 6
General ....................................................................................................................................................... 6
Safety ...................................................................................................................................................... 6-9
CE and ATEX marking and approvals ..................................................................................................... 10
Disclaimer................................................................................................................................................. 10
Copyright .................................................................................................................................................. 10
Design Performance ................................................................................................................................ 10
Duty Conditions ................................................................................................................................... 10-11
Specific Gravity ........................................................................................................................................ 11
Speed ....................................................................................................................................................... 11
NPSH ....................................................................................................................................................... 11
INSTALLATION
Receiving Inspection ................................................................................................................................ 11
Short Term Storage ............................................................................................................................. 11-12
Long Term Storage .................................................................................................................................. 12
Foundation ......................................................................................................................................... 12-1
Leveling .................................................................................................................................................... 13
Grouting .................................................................................................................................................... 13
Piping Recommendations ................................................................................................................... 13-14
Lifting ........................................................................................................................................................ 14
Pump Installation ................................................................................................................................. 14-15
Driver Installation ..................................................................................................................................... 15
Alignment ............................................................................................................................................ 15-16
Couplings ................................................................................................................................................. 16
Lubrication .......................................................................................................................................... 16-
Recommended Control Settings .............................................................................................................
Pre-Startup Procedures ..................................................................................................................... 19-2
Startup Procedures .................................................................................................................................. 20
Startup Inspection .................................................................................................................................... 20
Shutdown ................................................................................................................................................. 21
Extended Shutdown ................................................................................................................................. 21
MAINTENANCE
Preventative Maintenance ................................................................................................................... 21-22
Mechanical Seal / Bearing Housing Removal ..................................................................................... 22-26
Rotating Element Removal ................................................................................................................. 26-27
TROUBLESHOOTING
Troubleshooting .................................................................................................................................. 28-29
REVISIONS
Revisions .................................................................................................................................................. 29
3
18
19
0
Page 3 of 28
Model: PWD Rev. B_12/2/2015
INTRODUCTION
COMPANY DETAILS
MANUFACTURER:
PUMPWORKS 610
P.O. Box 19606
Shreveport, LA 71149
DESCRIPTION OF EQUIPMENT:
Centrifugal API 610 / ISO 13709 pumps for petroleum refinery, gas processing, oil processing,
petrochemical, hydrocarbon and crude oil pipeline, offshore installations (platform) and aviation jet
fueling.
MARKING OF MACHINERY
All machinery is marked visibly with:
— the business name and full address of the manufacturer
— Model
— Size
— ATEX Marking
— Serial number
— The year construction was completed
Page 4 of 28
Model: PWD Rev. B_12/2/2015
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system i
ted from th
ieved befor
sembly of
disa
disc
inst
nnect pipin
Never ope
lled
the pump,
.
ate a pump
coupling
remove plu
without a pr
s, or
perly
uard.
HAZAR
Whe
liquids ca
the liqui
limiting
HOT S
Hot
buildup.
surfaces,
pump c
temperat
catastrop
due to a
surface t
could exc
Ther
should b
PERSO
OUS LIQ
the pump
re must be t
by approp
ersonnel a
RFACE I
urfaces ca
Under nor
such as t
sing, are
re of an
ic failure of
loss of lub
mperatures
eed this leve
fore, dust
limited to
NNEL QU
IDS
is handlin
ken to avoi
iate sitting
cess and
NITION T
ignite du
al operatin
e bearing
ell below
dust bu
this unit wer
ication or a
of the housi
.
buildup on
maximum
LIFICATI
hazardou
exposure t
f the pump
by operato
MPERAT
t and dus
conditions
ousings an
the ignitio
ildup. If
to occur, a
loss of flow
gs or casin
any surfac
f 1/8”. If th
NS AND
train
expl
appl
RE OF D
buil
shut
pro
follo
utili
and
avai
pur
RAINING
ing. If the
sive, strict
ied.
ST LAYE
up exceeds
down and
edures and
ed.
t is the res
e safety eq
sleeve beari
emperature
lable by cu
hased and in
liquid is fl
safety pro
his, the unit
leaned. Pro
safety prec
ponsibility o
ipment to m
g temperatu
monitorin
tomer requ
stalled.
mmable an
edures mu
should be pr
er lockout t
utions sho
the end u
nitor the pr
es.
devices
st if not a
d /or
t be
perly
g out
ld be
er to
duct,
are
ready
Thes
Ex-appro
atmosph
ll w
by certifi
authorize
installatio
ll u
electric c
character
present i
ny
must con
Standard
Pum
responsi
CE A
It is
equipme
of the w
are the p
ed product
res:
rk on the pr
d electricia
mechanic
s in explosi
ers must
urrent and t
istics of the
hazardous
aintenance
orm to Intern
.
Works 61
le for work
D ATEX
legal requir
t put into se
rld shall co
rsonnel req
in potenti
duct must
s and Pum
. Special r
e atmosphe
now about
e chemical
gas, the v
reas.
for Ex-appr
ational and
shall n
done by u
MARKIN
ment that
vice within c
form with t
irements fo
lly explosiv
e carried ou
pWorks 610
les apply t
es.
the risks o
and physica
por, or bot
ved product
ational
t be hel
ntrained an
S AND
achinery an
rtain region
e applicabl
l
PPRO
thorized pe
una
in t
e operatio
mai
tenance of
carr
out the wo
que
tion do not
kno
ledge and
instr
uction must
ator m
ope
man
ufacturer/su
ing. Alway
train
ations and h
ope
follo
all pla
appl
icable saf
lations.
reg
ALS
TE
X Marking
where appli
and,
tromagnetic
Ele
sonnel. All
, installatio
the unit mu
rk involved.
lready poss
skill, appro
be provided
ay co
plier to p
coordinate
alth and sa
t safety r
ty and h
irectives c
able, Low
Compatibilit
ersonnel in
, inspectio
st be qualifi
f the person
ess the nec
riate trainin
. If require
mission
rovide appl
repair activit
ety personn
equirements
alth laws
vering Mac
oltage Equi
(EMC), Pr
olved
and
ed to
nel in
ssary
and
, the
the
icable
with
l, and
and
and
inery
ment,
ssure
Model: P
D Rev. B_12
2/2015
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