BULLETIN PZ- 08
Series PZ / PZi / PZiG
Series PZ / PZi / PZiG
Pulse Metering Pumps
Pulse Metering Pumps
US Patent #6,283,717
The Power of Intelligent Pumps Expands!
TYPE PZ
(manual)
TYPE PZi4
(automatic)
Features
• PZ Models (Speed only is adjustable from 15 to 300 SPM) ៚ ————
Manual control • PZD & PZi Models
• Enter desired flow directly in ml/min. — ៚ — ៚៚
Calibration • Calibrate pump flow to actual condition of chemical,
function pressure, viscosity, etc.
Control input • External interlock (Examples: level switch, remote start, reset) ——៚៚៚
Operation
display
Signal input
4-pin connector
Signal output
8-pin connector
Alarms • Alarm display, output and action (run, pause or stop) can be selected ———៚៚
Other
functions
NOTES: 1. PZi4 and PZi8 Models in sizes -31 / -61 / -12: 50% to 100% stroke length adjustment.
PZi4 and PZi8 Models in sizes -32 / -52 plus all PZD and PZiG Models: 20% to 100% stroke length adjustment.
2. PZi8 only when used with Flow Checker shown on page 5.
3. PZi4 has one analog input and one high speed digital pulse input; PZi8 and PZiG have one analog input and two high speed digital pulse inputs. See page 9.
4. Two separate configurable outputs, either open collector (alarm, error, run) or pulse (operational sync or end of cycle).
5. Sizes -31 / -61 / -12 only.
• Indicates speed and status ——៚៚៚
• Indicates speed, feed rate
• Pulse signal Frequency-divide 1/1 to 1/9999, Multiply 1 to 9999 (See pg.6) ——៚៚៚
3
• Analog signal Shift function, Proportional band function (See page 6) ——៚៚៚
• pH Control/Residual Chlorine Control (See page 8) ————៚
• Alarm output (Level switch, injection monitor2)———៚៚
4
• Operation pulse signal (Synchronous pulse output for each stroke) ———៚៚
• Operation progress signal
• Two point level control (See page 9) ———៚៚
• Power supply for flow checker ———៚ —
• Interval operation (Repeat cycle program, see page 9)
ON time: 1 to 999999 minutes / OFF time: 1 to 999999 minutes
• Counter (Countdown batch injection, see page 9)
1 to 9999 strokes (X1, X10, X100, X1000)
•
Head can be turned 90° to allow base to be mounted to a vertical wall5៚ — ៚៚—
(Adjust speed 1 to 300 SPM plus stroke length adjustment1)
2
, status and other operational data ———៚៚
(Time or number of strokes remaining in program)
TYPE PZi8
(programmable)
ANUAL EXTERNAL PROGRAMMABLE
M
TYPE
CONTROL INPUT INPUTS/OUTPUTS
PZ PZD PZi4 PZi8 PZiG
— ៚៚៚៚
— ៚ — ៚៚
———៚៚
———៚៚
———៚៚
MODEL NUMBER SELECTION–
The complete model number consists of three parts: TYPE + SIZE + MATERIAL CODE
TYPE – Specify PZ or PZD for manual control; specify PZi4 for external input; specify PZi8 for programmable models.
The largest models are the PZiG Series, available in full programmable type only.
SIZE – Size code selects the capacities per the charts on page 3. Sizes -31, -61 and -12 are available for type PZ.
Higher capacity sizes -32 and -52 are available for type PZD. All five sizes are available for types PZi4 and PZi8.
The very high PZiG capacities are shown in a separate chart.
MATERIAL CODE – Select from charts on page 4.
Example – The complete model for a pump with a Kynar liquid end with
Viton seals rated at 160 ml/min capable of accepting a 4-20mA input would be:
Type PZi4 + Size -61 + Material code -FFC
The complete model number becomes
PZi4-61-FFC
2
Type PZD /PZi-32 /52 High Capacity Models
PZD Series pumps offer higher capacities. These models feature
an extra large keyboard and the injection rate can be entered
directly in milliliters per minute.
The injection rate can be set three ways by direct entry of:
– Stroke speed: 1 to 300 spm
– Percentage: 1 to 100%
– Injection rate: ml/min.
• Onboard calibration measures the
High Capacity models are
available in material codes
VFC, VEC, SS and FTC only.
VFC model is shown.
actual discharge volume under the exact
operating condition of the specific installation and chemical,
then stores that value to insure the correct injection rate.
Type PZiG Programmable Large Volume Models
PZiG Models offer capacities typically requiring motor driven pumps. Special models
easily handle viscosities of 1000 CPS (up to 4000 CPS at reduced volume).
Powerful onboard controls allow proportional flow rate, pH and residual chlorine control
by direct analog connection eliminating the PID Controller and Inverter (plus the control
panel to house them), that are required by similar sized motor driven pumps.
The injection rate can be set three ways by direct entry of:
– Stroke speed: 1 to 300 spm
– Percentage: 1 to 100%
– Injection rate: ml/min.
• Manual stroke length adjustment 20% to 100%.
Control Functions also include (see pages 8 & 9):
• Onboard calibration measures the actual discharge volume under the
exact operating condition of the specific installation and chemical, then stores
that value to insure the correct injection rate.
• Multi-pump proportional flow rate injection from
a single direct flowmeter signal (pulse/analog).
• Two point level switch control (see page 9)
Note: Install a pulsation
dampener for discharge lines
greater than 7 feet to achieve
maximum pressure capability.
PZiG
with VTCF
Liquid Head
• Batch injection • Interval injection
• Proportional control with shift and proportional band function.
• Two line LCD screen displays injection rate and/or operational progress.
• Manual stroke length adjustment
20% to 100%.
• Set points can be easily viewed
on the LCD.
• Pump head may be rotated to
face in any of the three positions
other than where the keypad
and display are located.
• Pump head can be decoupled
from the controller base for
remote mounting.
Head can be turned 90° to allow base to be
TYPE & SIZE SELECTION CHART: PZ / PZD / PZi4 / PZi8
MANUAL EXTERNAL PROGRAMMABLE MAX. CAPACITY MAX. PRES. DWG./ STROKE MAX. PWR. AVG. PWR.
MODEL INPUT MODEL
PZ-31-HP
PZ-31 PZi4-31 PZi8-31 12 0.5 30 140 page 7 1.0 200 15
PZ-61 PZi4-61 PZi8-61 24 1.0 60 115 page 7 1.0 250 18
PZ-12 PZi4-12 PZi8-12 38 1.6 100 60 page 7 1.0 250 18
PZD-32 PZi4-32 PZi8-32 137 5.7 360 45 page 7 1.5 500 30
PZD-52 PZi4-52 PZi8-52 204 8.5 540 30 page 7 1.5 500 30
NOTES:1PZi4 models include 2-meter cable with 4-pin connector on one end; PZi8 models include separate 2-meter signal cables, one each with 4-pin and 8-pin connector end.
2
PZi4-31-HP
2
High Pressure models are available as PZ-31, PZi4-31 or PZi8-31 only; available in FEC or SS only. Refer to Material Code Chart on page 4.
TYPE & SIZE SELECTION CHART: PZiG
PROGRAMMABLE MAX. CAPACITY MAX. PRESSURE DRAWING/ STROKE MAX. POWER AVG. POWER
MODEL GPD GPH ML/MIN. PSI CURVE LENGTH (MM) (VA) (WATTS)
PZiG-300 130 5.4 340 140 page 7 1.5 750 100
PZiG-500 200 8.4 530 100 page 7 1.5 750 100
PZiG-700 288 12.0 760 60 page 7 1.5 750 100
PZiG-1000 380 15.8 1000 45 page 7 1.5 750 100
PZiG-1300 495 20.6 1300 30 page 7 1.5 750 100
1
2
MODEL
PZi8-31-HP
1
GPD GPH ML/MIN. PSI CURVE LENGTH (MM) (VA) (WATTS)
2
10.5 0.44 28 220 page 7 1.0 200 15
Available Only in Programmable Models
(See page 8 for Direct Connection of pH and Residual Chlorine Control Instruments)
mounted to a vertical wall (-31 / -61 /-12 only).
3
Variety of Liquid End Materials
Variety of Liquid End Materials
Standard
odel: PVC
M
៑
(VFC/VEC)
• General chemical
applications
• Valve seats and
O-rings are
available in
®
Viton
or EPDM
• Built-in relief valve
Universal
Model: PVDF ៑
FFC/FEC/FTC)
(
• For most chemicals
and highly corrosive
chemicals
• Valve seats and
O-rings are available
®
in Viton
or Teflon
• Built-in relief valve
, EPDM
®
Chlorine Model:
្ Acrylic (CL)
• Transparent pump
head allows visual
check of valves
• Reduced head volume
and upward sloping
ports vent gas away
from diaphragm
• Improved pump efficiency
for countering gas lock
• Built-in relief valve
MATERIALS CHART: PZ / PZD / PZi4 / PZi8
Chlorine Model:
្ Acrylic (ARPZ)
• CL model with
automatic air release
mechanism
• Derate
capacity
5% for
air release
models
Adapters for NPT
connection are available
Stainless Steel
odel (SS)
M
• For solvents and other
chemicals where plastics
To specify pump, choose the type from
the chart on page 2 plus the size from
the chart on page 3 (ex: PZi4-31).Then
add the appropriate material code from
the chart below (ex: PZi4-31-FFC).
Complete instructions regarding Model
Number Selection are on page 2.
៓
are not suitable
TRIM 5/8" OFF OF THIS SIDE TO CLEAR HOLE DRILL
MATERIAL PUMP TUBE VALVE CHECK FOOT VALVE BACKPRESSURE SUCTION DISCHARGE
CODE HEAD JOINT SEAT BALL
DIAPHRAGM
& STRAINER INJECTION ASSEMBLY CONNECTION – TUBE* CONNECTION – TUBE*
VFC PVC PVC Viton Ceramic PTFE PVC PVC 3/8" Tube – Soft PVC23/8" Tube – PE
VEC PVC PVC EPDM Ceramic PTFE PVC PVC 3/8" Tube – Soft PVC23/8" Tube – PE
1
CL
Acrylic PVC Viton Ceramic PTFE PVC PVC 3/8" Tube – Soft PVC 3/8" Tube – PE
ARPZ1Acrylic PVC Viton Ceramic PTFE PVC PVC 3/8" Tube – Soft PVC 3/8" Tube – PE
SS 316SS N /A EPDM 316SS PTFE Not Included Not Included 3/8" MNPT – None 3/8" MNPT – None
1
FFC
FEC
PVDF PP Viton Ceramic PTFE PVDF – Molded PVDF – Molded 3/8" Tube – PE
1
PVDF PP
4
EPDM Ceramic PTFE PVDF – Molded PVDF – Molded 3/8" Tube – PE
FTC PVDF PVDF Teflon Ceramic PTFE PVDF – Molded PVDF – Machined 3/8" Tube – FEP
1
Not available in -32 or -52 size codes.
2
PZ-32 and PZ-52 Models – 18x12 mm Soft PVC Tube for VFC and VEC Models; 15 x12 mm PTFE Tube for FTC Models
3
Ceramic Weight Included
4
220 psi Model PZ/PZi-31-FEC – 1/4" Tube Joint and Tube – PP
3
3
*NOTE: 3/8" Tube is 3/8" OD x 1/4" ID;
Adapters for NPT connection are available
2,3
3/8" Tube – PE
3/8" Tube – PE
3/8" Tube – FEP
PZiG with ៑
MATERIALS CHART: PZiG
MATERIAL PUMP VALVE CHECK DIA-
CODE HEAD SEAT BALL PHRAGM
STRAINER INJECTION DISCHARGE
VTCE PVC EPDM Ceramic Teflon Not Included Not Included 1/2" FNPT
VTCF PVC Viton Ceramic Teflon Not Included Not Included 1/2" FNPT
VTCF-V1PVC Viton Ceramic Teflon Not Included Not Included 3/4" FNPT
FTCT PVDF Teflon Ceramic Teflon Not Included Not Included 1/2" FNPT
FTCT-A2PVDF Teflon Ceramic Teflon PVDF PVDF 15 x12 PTFE
1
High Viscosity Model rated 1000 to 4000 cps. Consult factory for applications greater than 2000 cps.
2
Only these models include Foot Valve Strainer, Antisiphon Check Valve,
plus 15 x12 mm Teflon Suction and Discharge Tubing. Tubing rated 75 psi max.
BACKPRESSURE SUCTION/
ASSEMBLY CONNECTION
VTCF Liquid Head
2
2
2
4
2
4
3-3/8'' (85)
2-3/8'' (60)
2-5/8'' (66)
LED: RED
2'' (50)
2
LED: GREEN
2'' (48)
1
-1/2'' (39)
6'' (149)
NCLUDED WITH
I
EACH PUMP:
Feed Verification
Feed Verification
F
oot Valve Strainer*
Back Pressure/Check Valve
Injector with Quill*
Suction, Discharge and
Air Release Tubing*
Foot Valve
Strainer
Back Pressure
Injector
Power Cord with 3-Prong Plug
Signal Cable with Multi-Pin Connectors
(one with PZi4 & two with PZi8 & PZiG models)
*except some PZiG models (see page 4)
Model FC-1
FLOW CHECKER
The Model FC-1 Flow Checker output provides
vital information for water treatment programs
requiring feed verification to manage chemistry
and monitor drum inventory.
• The flow checker mounts directly to the discharge
of PZ and PZi metering pumps.
• The flow checker is an oval gear flow meter
which measures the pump output and transmits
one pulse for each 1 ml of flow.
(shown with
PZi8 type
pump)
• Flow checker output can be connected to
Model PZi8 Pumps for instantaneous indication
MATERIAL SELECTION CHART
PUMPING LIQUID CONCENTRATION RECOMMENDED
(in alphabetical order)
Acetic acid 50% VFC/FFC
Acetic acid concentrated 24°C FTC
Aluminum sulfate — VEC
Amine* — SS
Aqueous ammonia — VEC
Calcium/Sodium
hypochlorite
Caustic soda — VEC
Ferric/Ferrous chloride — VFC
Ferric/Ferrous sulfate — VFC
Hydrochloric acid 10% to conc. VFC
Hydrogen peroxide 30% VFC
Nitric acid 10% VFC
Nitric acid 30% to conc. FTC
Phosphoric acid 10% to conc. FTC
Poly-aluminum
chloride (PAC)
TRIM 5/8" OFF OF THIS SIDE TO CLEAR HOLE DRILL
Potassium
permanganate
Sulfuric acid to 40% VFC/FFC
Sulfuric acid concentrated FTC
*Boiler compounds with small amounts of Amine – FEC
12% CL/AR
— VEC
— VEC
TYPE
CAUTION – ALL MODELS
• Ambient temperature: 32 to 104°F (0 to 40°C)
Pumped liquids:
Temperature: 32 to 104°F (0 to 40°C),
Viscosity: 100 CPS max. except as noted
• This pump is designed for outdoor use. Avoid
installing pump in a location where service life
could be shortened (i.e., where it is exposed to
direct sunlight or driving rain).
• This pump cannot pump liquids containing a slurry.
• A relief valve should be installed on the discharge
side, if the pump does not have a built-in relief
valve and the discharge piping has a shutoff valve.
5
of pump output displayed on the pump LCD.
• Connect the flow checker output to your
controller or PLC (external power supply
required if not used with PZi8 type pump).
DIMENSIONS ៓
inches (mm)
FLOW CHECKER SELECTION CHART
MODEL NO. MATERIAL USE w/ PUMP MODEL†
FC-1P-P-N1 Ryton* PZ or PZi-31
FC-1N-P-N1 Noryl** PZ or PZi -31
FC-1P-P-N2 Ryton* PZ or PZi-61 or -12
FC-1N-P-N2 Noryl** PZ or PZi -61 or -12
† Not available for larger models.
LIQUID-END MATERIALS
PART MODEL MODEL
NAME FC -1P-ᔤ FC -1N- ᔤ
Body Ryton* Noryl**
Ball Check Ceramic Ceramic
Ball Guide/Joint PVC PVC
Valve Seat/O-Ring EPDM Fluororubber
* Ryton: PPS — Polyphenylene-sulfide (for general chemicals)
** Noryl: PPO — Polyphenylene-oxide (for sodium hypochlorite)
SPECIFICATIONS
Pulse constant 1mL/pulse
Accuracy ±3% (Depends on nature of chemical,
flow rate, temperature and back pressure.)
Normal operating pressure 140 psi (10 Kg/cm2)
Momentary maximum 200 psi (14 Kg/cm
operating pressure
Temperature 32–104°F (0–40°C) (Liquid should not freeze.)
Liquid viscosity 1 to 50 cps
Output Open collector (Collector capacity: 30V, 30mA)
Power requirement 4.5 to 25VDC (20mA Max.)*
Green LED lights for each pulse output. Red LED on when the power is ON.
NOTES: 1. Use flow checker only for clear liquids.
2. Pressure loss is 0.5 Kg/cm
+ 5V Power Supply provided on board PZi8 Models.
*
2
(at maximum flow rate using water).
2
)
Advantages
Digital settings from 15 to
•
300 pulses per minute on
PZ models and from 1 to 300
pulses per minute on PZi and
PZD models
• High stroking speed
ensures more uniform
distribution of chemical at
low feed rates
• Pump delivery is constant
at any voltage from 94 to
264 VAC single phase and
is not affected by voltage
fluctuations
• Outdoor use—pump is water
and UV resistant. Equivalent
to IEC specification IP65.
Dust proof, wash down
duty (with proper electrical
connection).
Cross Sectional view applies to PVC, Kynar and Type CL Heads;
does not apply to Material Codes ARPZ, SS or any PZiG Liquid Heads.
ome models use single check balls.
S
Applications
• Injection of chemicals to boilers and cooling towers
• Chlorine sterilization for food plants, small-scale water-supply
systems, buildings and swimming pools
• Injection of nutrients and disinfectants in the livestock industry,
such as poultry and hog producers, as well as for hydroponic
cultivation
• Very low flow rate injection of low viscosity liquids for any
application (100 CPS max. except high viscosity models)
ANALOG SIGNAL INPUT
DC4(0) to 20mA input
1. Proportional band function
The proportional band can be adjusted within a range of ±1% to ±999%.
Pump response to increasing input signal is easily reversed from min. 4mA
and max. flow at 20mA to max. flow 20mA and min. flow at 4mA.
0mA to 20mA range on PZi8 models.
300
1%
50%
150
Pump stroke (spm)
30
0
4(0) 12 20
4.16
2. Shift function
Shift can be set within the range ±100%
allowing a min. preset flow at 0 (4mA)
signal or allowing no flow until the input
signal exceeds a preset value.
6
100%
200%
999%
Analog input (mA)
PZi4 /PZi8 / PZiG
300
270
150
–50%
–1%
Pump stroke (spm)
0
4(0) 12 20
100%
Pump operation
0
4(0) Signal 20mA
–100%
4.16
Analog input (mA)
(A)
–999%
–200%
(B)
PULSE SIGNAL INPUT
1. Frequency-division (1/1 to 1/9999 adjustable)
Example: 1/6 frequency-division
Signal
Pump operation
2. Multiplication (1 to 9999 adjustable)
Example: 5 times multiplication
(A) Pulses 5 times—next 5 strokes at normal operating speed.
Signal
Conventional products
(A)
(B) Pulses 5 times evenly spaced over one minute.
PZi
(B) Injection is more uniform.
PZi4 /PZi8 / PZiG
500
400
300
200
100
0
50 100 150 200 250 300
0.15MPa
(1.5kgf/cm
2
)
1.0MPa
(10kgf/cm
2
)
(pulse/min)
Discharge volume (ml/min)
700
600
500
400
300
200
100
0
50 100 150 200 250 300
0.15MPa
(1.5kgf/cm
2
)
0.7MPa
(7kgf/cm
2
)
(pulse/min)
Discharge volume (ml/min)
1200
1000
800
600
400
200
0
50 100 150 200 250 300
0.15MPa
(1.5kgf/cm
2
)
0.3MPa
(3kgf/cm
2
)
(pulse/min)
Discharge volume (ml/min)
1600
1400
1200
1000
800
600
400
200
0
50 100 150 200 250 300
0.15MPa
(1.5kgf/cm
2
)
0.2MPa
(2kgf/cm
2
)
(pulse/min)
Discharge volume (ml/min)
800
900
700
600
500
400
300
200
100
0
50 100 150 200 250 300
0.15MPa
(1.5kgf/cm
2
)
0.4MPa
(4kgf/cm
2
)
(pulse/min)
Discharge volume (ml/min)
EXTERNAL DIMENSIONS
40
45
35
30
25
20
15
10
5
0
50 100 150 200 250 300
0.2MPa
(2kgf/cm
2
)
1.0MPa
(10kgf/cm
2
)
(pulse/min)
Discharge volume (ml/min)
80
70
60
50
40
30
20
10
0
50 100 150 200 250 300
0.2MPa
(2kgf/cm
2
)
0.8MPa
(8kgf/cm
2
)
(pulse/min)
Discharge volume (ml/min)
400
350
300
250
200
150
100
50
0
50 100 150 200 250 300
0.1MPa
(1kgf/cm
2
)
0.3MPa
(3kgf/cm
2
)
(pulse/min)
Discharge volume (ml/min)
600
500
400
300
200
100
0
50 100 150 200 250 300
0.1MPa
(1kgf/cm
2
)
0.2MPa
(2kgf/cm
2
)
(pulse/min)
Discharge volume (ml/min)
120
100
80
60
40
20
0
50 100 150 200 250 300
0.2MPa
(2kgf/cm
2
)
0.4MPa
(4kgf/cm
2
)
(pulse/min)
Discharge volume (ml/min)
A
5-1/8
[130]
4-5/8
[118]
B
E
2-3/4
[70]
4-5/16 [110]
6-1/2 [165]
1/4
[6]
3-7/16
[
87]
C
D
A
B
C
D
5
-7/8 [150]
E
4-5/8 [118]
6-7/8 [175]
F
3
-7/16
[87]
3-7/16
[
87]
1/4
[6]
R3
6
[155]
1-1/2
[38]
1-1/4
[32]
6-11/16
[170]
D
E
F
B
C
6-1/2
[165]
6-11/16
[170]
A
5-11/16
[145]
3-15/16
[100]
3/8
[9]
R4.
5
Dimensions are shown in inches (mm).
*The mounting slots
llow mounting from
a
-7/16" (87) to
3
-5/16" (110) centers.
4
MODELS PZ/PZi-31/61/12
MATERIAL ABCDE
FC/VEC 4
V
FC/FEC/FTC 4
F
3
⁄4 (
3
⁄4 (
CL 31⁄4 (83) 8 (204) 27⁄8 (73) 3 (76) 11⁄4 (32)
RPZ 3
A
1
⁄4 (
SS 31⁄4 (83) 75⁄8 (194) 21⁄2 (64) 21⁄2 (64)3⁄4 (19)
1
120) 8
206) 3 (76) 3 (76)
⁄8 (
120) 9 (228) 3
83) 8 (204) 2
7
⁄8 (
7
⁄8 (
7
98) 3
98)
⁄8 (
73) 3 (76) 2
11
17)
⁄16(
1
1
17)
⁄16(
1
57)
⁄4 (
PERFORMANCE CURVES
Type PZ, PZi4 or PZi8 Type PZD or PZi
SIZEᔤ-31
SIZEᔤ-61
*The mounting slots
llow mounting from
a
-7/16" (87) to
3
-5/16" (110) centers.
4
MATERIAL AB C DEF
VFC/VEC 4 (102) 95⁄8 (244) 31⁄2 (88) 31⁄2 (88) 1 (25) 33⁄8 (86)
TC 4 (102) 10
F
SS 4 (102) 9 (227) 31⁄4 (83) 27⁄8 (72) 1 (24) 31⁄2 (89)
MATERIAL A B* C* D* EF
VTCE & VTCF
300/500 57⁄8 (150) 105⁄8 (270) 4 (100) 4 (100) 2 (50) 93⁄4 (247)
700 57⁄8 (150) 101⁄4 (260) 31⁄2 (90) 31⁄2 (90) 2 (50) 93⁄4 (247)
1000/1300 57⁄8 (150) 101⁄2 (265) 33⁄4 (95) 33⁄4 (95) 21⁄8 (54) 10 (253)
FTCT
300/500 57⁄8 (150) 111⁄4 (285) 41⁄2 (115) 37⁄8 (97) 2 (50) 93⁄4 (247)
700 57⁄8 (150) 111⁄4 (285) 41⁄2 (115) 37⁄8 (97) 2 (50) 93⁄4 (247)
1000/1300 57⁄8 (150) 113⁄4 (298) 5 (128) 5 (128) 21⁄8 (54) 10 (253)
Conditions: Clean water, Room temperature
SIZEᔤ-12
MODELS PZD/PZi-32/52
1
256) 4 (101) 3
⁄8 (
1
7
83)
⁄4 (
22) 3
⁄8 (
MODELS PZiG-300/500/700/1000/1300
*For high viscosity liquid end type VTCF-V (all sizes):
5
B = 11
⁄8 (294) C = 47⁄8 (124) D = 47⁄8 (124)
SIZEᔤ-32
SIZEᔤ-52
1
83)
⁄4 (
PZiG-300
PZiG-500
PZiG-700
PZiG-1000
PZiG-1300
7
PZiG
PZiG for
alkali use
PZiG
Discharge volume (%)
Main piping
flow rate (%)
100
100
0
Alkali injection amount
pH
100 (%)
76.5
0
Acid injection amount
pH
100 (%)
147.57
0
Chemical injection amount
Residual chlorine
concentration
100 (%)
1mg/L0.5
0
Motor-driven
pump
Motor-driven
pump
Motor-driven pump
INVPID
D
SC
DIS
Inverter
<50:1 control>
Alkali tank
PZiG for
acid use
Acid tank
PH
AG
PIDPID
INV INV
AG
RM
RM
Example: On-site pH control
Example: Disinfection using electrolytic sodium hypochlorite in swimming pools
PH
PZiG setting
for alkali use
PZiG setting
for acid use
*The pH 6.5 to 7.5 range is set as the dead band.
P
P
INVPID
Control panel
PID controller
Residual chlorine meter
Inverter
Control panel
Electrolytic sodium
hypochlorite
generating unit
Agitator
PID controller
Servo motor
Servo controller
PID controller
Inverter
pH meter
Display
Flow meter
Example: Any additive injected proportional to flow in a line
Current
system
Current
system
Current
system
PZiG
system
PZiG
system
PZiG
system
Motor-driven
pump
S
tatic mixer
<300:1 control>
8
Programmable Models PZi8 & PZiG Control System Examples
YOUR SYSTEM IS ENHANCED BY OUTSTANDING CONTROLLABILITY
Proportional Flow Rate Control – Models PZi8 & PZiG
Flow meter signals are received directly according to the flow rate of the main piping and the discharge volume is automatically controlled.
Advantage
This eliminates the need for control devices, which have been needed up until now, and reduces the cost of devices.
Cost benefits: Digital panel meters, PID controllers and inverters are no longer required.
Advantage
pH Control – Model PZiG only
Control signals from the pH meter are received and chemicals are automatically injected
according to the preset pH value.This simplifies the configuration of the control devices.
Cost benefits: Two PID controllers and two inverters are no longer required.
Advantage
Sterilization – Model PZiG only
Automatic control is possible on the pump unit merely by receiving signals directly from the residual chlorine meter and setting the target residual chlorine value.
Cost benefits: Control panels (PID controllers and inverters) are no longer required.
8
ulti-liquid Proportional Flow Rate
PZiG
C
PZiG
B
PZiG
A
Flow meter
(pulse/analog)
Sodium
h
ydroxide
Sodium
h
ypochlorite
Polyaluminum
c
hloride
PZiG
system
PZiG
Alarm
PZiG
system
PZiG
F
Start signal
Discharge completed display
PZiG
system
PZiGP
Stop signal
PZiG
system
P
M
Injection – Models PZi8* & PZiG
Multiple PZiGs inject different chemicals according to preset
Advantage
*Input is
connected to
one PZi8 pump:
Multiple PZi4
pumps would
follow the pulse
output of the
PZi8 pump.
Note:
Multiple PZiG pumps take pulse or analog signal directly:A single PZi8 pump would
take a pulse or analog signal directly and slave a second or third pump to its output.
values while calculating the signal from a single flow meter.
This eliminates the need for a signal distributor.
-point Level Switch-based Control
2
– Models PZi8 & PZiG
A 2-point level control enables output of an alarm at
Advantage
the liquid level “low limit” and stops pump operation at
the “low-low limit.”
Batch Injection (counter)*
– Models PZi8 & PZiG
Pump operation starts on command signal. Operation auto-
Advantage
matically stops and operator is notified of completion when
a preset count is reached. Maximum number of pulses 9999x1,
x10, x100 or x1000 (555 hours max. run time).**
*Calibration function assures accuracy greater than ordinary pumps in these applications (see page 3).
**Pump operation can be interrupted by a remote signal at any time; program resumes when restarted.
CONTROL VARIATIONS – Models PZi8 & PZiG
Adjustment range
Analog input 4~20 mADC (110 ohm) 1
Number of inputs Digital input high speed (125 Hz max.) Open collector 2
Basic specifications
Other Power supply output +5VDC (10 mA max.) 1
LCD display Display unit selection (%, mL, spm)
Manual operation Manual mode
Run mode
Automatic operation Pulse signal 1 to 9999 times
Digital input low speed (10 Hz max.) Open collector 2
Analog mode Analog signal 4~20 mADC
Count mode Number of strokes 1~9999 (x1, 10, 100, 1000)
Interval mode ON/OFF time 1 to 9999 mins / 1 to 9999 mins
Stroke speed 1~300 spm (1 spm step)
Stroke length adjustment 20~100%*
Pulse signal 1/1~1/9999
*50~100% for sizes -31/-61/-12
Interval Injection (repeat cycle)*
– Models PZi8 & PZiG
The pump is repeatedly started and stopped by a preset
Advantage
timed program. ON time and OFF interval can be easily
set from 1 to 9999 minutes respectively.**
Stop input
Control input
Inputs
Control output Operation sync pulse output
Outputs
Alarm output
1. Output in sync with solenoid operation.
2. Output when operation for preset count is completed.
3. Alarm display, alarm output and pump operation can
be selected in response to an alarm condition.
Level switch input
Alarm reset input
Start/reset input
Operation signal output
End signal output
Analog input error alarm
Inpule pulse buffer overflow alarm
Level error alarm
Injection monitor error alarm
1
2
3
3
3
3
9
Quality
Quality
Accessories
Accessories
POLYETHYLENE SOLUTION
TANKS & AGITATORS
by Neptune
by Neptune
CORPORATION
STOPS
MODEL
CS2-75-PVC
Use: Injection of
chemicals pumped
by metering pumps
into tanks, mains,
cooling towers and
process systems.
Request Bulletin CS
ATERIAL SIZE DIMENSIONS
ODEL OF CONST. (A) BCD
M
CS2-75-PVC CPVC3⁄4
CS2-100-PVC CPVC 1" NPT 71⁄4
Kynar, 316 SS and C-20 also available.
M
" NPT 73⁄4
"51⁄4
"61⁄4
" 2"
"11⁄2
For PZ Series Pumps
(Top Mounted)
• Self Supporting
• For Corrosive or Non-Corrosive
Solutions
• Molded cover will accept
“PZ” Series Pumps and
Neptune Economy Agitators
• 30 or 50 Gallon Sizes
TANKS
ODEL SIZE HEIGHT DIA. MAX. WEIGHT
M
ST-30 30 Gal. 23" 22" 19 lbs.
ST-50 50 Gal. 321⁄2
AGITATORS – P
MODEL DESCRIPTION WEIGHT
N-316-30
A
AN-316-50
N-E-30
A
AN-E-50
"
" 22" 20 lbs.
VC suction tubing protector pipe included
16SS shaft and propeller, fits 30-gallon
3
polyethylene tank; 19" long shaft
316SS shaft and propeller, fits 50-gallon
olyethylene tank; 29" long shaft
p
Epoxy-coated shaft and impeller, fits 30gallon polyethylene tank; 19" long shaft
Epoxy-coated shaft and impeller, fits 50gallon polyethylene tank; 29" long shaft
MODEL
4 lbs.
1
14 lbs.
4 lbs.
1
14 lbs.
ST-50
NIMBLE SKID
FLEXIBLE PUMP PACKAGES
PORTABLE
MINI-TANK FEEDERS
Mini-tank system offers portability and economy.
Compact 23
fits through doorways, in elevators and allows
installation in small areas.Tank removes
from base for ease of
transport and handling.
• Total weight: 40 lbs.
plus pump
• Use with electronic or
motor driven pumps
• 8" manway standard
Request Bulletin FDP/CFS
P.O. Box 247 • Lansdale, PA 19446-0247
Tel: 215-699-8700 • Fax: 215-699-0370
Toll-Free Tel: 1- 888-3NEPTUNE (1- 888-363-7886)
Toll-Free Fax: 1-800-255-4017
Web Site: http:// www.neptune1.com
E-mail: pump@neptune1.com
1
⁄2" wide, 36" long, 29" high size
MODEL DESCRIPTION
30 Gallon System includes polypropylene suction piping
MT-30
with isolation valve and “Y” strainer (pump not included)
MT-30T 30 Gallon Molded Tank and Base Only
OPTIONS AND ACCESSORIES
MT-CC Calibration Column
MT-CT Containment Basin
MTA 1/ 20 HP Mixer
Specifications and dimensions for the products in this bulletin are subject to change without notice.
Nimble Skids offer a complete chemical
feed system ready for use with bulk
or semi bulk tanks.
Standardized
design with a
menu of options
allows design
flexibility and
rapid delivery
at an affordable cost.
MODEL
MT-30
SOLD BY:
© 2008 Neptune Chemical Pump Company All Rights Reserved Bulletin PZ-08 P/N ZL107971 Printed in U.S.A.
Controls and
Automation
are available.
Request
Bulletin FDP/CFS
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