
12V Digital Battery
Analyzer Tester & Printer
490PT+
Tests 12V Batteries
and
Charging Systems

TEST PROCEDURES / OPERATING INSTRUCTIONS
IMPORTANT:
1. For testing 12 volt battery.
2. Suggested operation range 32℉(0℃) to 122℉(50℃)
in ambient temperature.
Printer
Paper
Clear
Cover
LCD
Display
UP/DOWN
Button
ENTER
Button
Negative Clamp
(BLACK, - )
Positive Clamp
(RED, + )
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WARNING:
1. Working in the vicinity of a lead acid battery is dangerous.
Batteries generate explosive gases during normal battery
operation. For this reason, it is of utmost importance, if you
have any doubt, that each time before using your tester,
please read these instructions very carefully.
2. To reduce risk of battery explosion, follow these instruc
-tions and those published by the battery manufacturer and
manufacturer of any equipment you intend to use in the
vicinity of the battery. Observe cautionary markings on
these items.
3. Limit exposure of tester to rain or snow. Dry after
exposure to moisture.
PERSONAL SAFETY PRECAUTIONS:
1. Someone should be within range of your voice or close
enough to come to your aid when you work near a lead
acid battery.
2. Have plenty of fresh water and soap nearby in case ba
-ttery acid contacts skin, clothing or eyes.
3. Wear safety glasses and protective clothing.
4. If battery acid contacts skin or clothing, wash immediate
-ly with soap and water. If acid enters eye, immediately
flood eye with running cold water for at least ten minutes
and get medical attention immediately.
5. NEVER smoke or allow a spark or flame in vicinity of
battery or engine.
6. Be extra cautious to reduce risk of dropping a metal tool
onto the battery. It could spark or short-circuit the battery or
other electrical parts and could cause an explosion.
7. Remove personal metal items such as rings, bracelets,
necklaces and watches when working with a lead acid
battery. It can produce a short circuit current high enough
800-580-75542

to weld a ring or the like to metal causing a severe burn.
PREPARING TO TEST:
1. Be sure area around battery is well ventilated while
battery is being tested.
2. Clean battery terminals. Be careful to keep corrosion
from coming in contact with eyes.
3. Inspect the battery for cracked or broken case or cover.
If battery is damaged, do not use tester.
4. If the battery is not sealed maintenance free, add distilled
water in each cell until battery acid reaches level specified
by the manufacturer. This helps purge excessive gas from
cells. Do not overfill.
5. When testing batteries in parallel; you must always
remove the paralleling cables.
OPERATION & USE :
BATTERY TEST - 490PT+
1. Before you test a battery in a vehicle, turn off the ignition,
all accessories and loads.
2. Verify that 4 charged AA batteries are installed prior to
use. Oxyride batteries are not recommended because of
the initial 1.7 Volt output. If the 1.5V battery runs out of
power, screen will show "REPLACE INTERNAL BATTERY"
or" POWER LOW". Replace the four AA batteries
before starting the test. Note that nothing will be seen on
the display until the tester is connected to a vehicle battery.
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3. Make sure the battery terminals are clean. Wire brush
them if necessary. Clamp the black load lead to the vehicle
negative battery terminal. Clamp the red load lead to the
vehicle positive battery terminal. Place the clamp on the
terminal.
4. Paper load: Open the clear cover. Insert paper to the
paper feeding for auto running the paper into printer.
STEP 1: Connect the clamps to the tested battery.
STEP 2: Open the clear cover
STEP 3: Insert the paper roll 57MM(W)X30M(L) Part
No. 350B701000 into the paper feeding.
HOW TO REPLACE A PAPER JAM
STEP 1: Open the clear cover
STEP 2: Pull the paper slowly and straightly from the paper
roll in the chamber
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5. You will view the following screens:
Testing Cont.
Press ''Enter" to do system test.
Press ''Enter" to do battery test.
Press ''UP/DOWN'' to select battery
or system test.
SYSTEM ANALYZER
BATTERY TEST
XX.XX V
SYSTEM TEST
XX.XX V
SYSTEM ANALYZER
BATTERY VOLTS
XX.XX V
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6. Press the ''UP/DOWN'' key to select battery test. Press
"ENTER" button.
7. Press the ''UP/DOWN'' key to select the battery type:
a. FLOODED CELL
b. AGM FLAT PLATE
c. AGM SPIRAL
d. GEL
Press "ENTER" to confirm choice.
8. Press the ''UP/DOWN'' key to input the battery capacity
of CCA. Press "ENTER" to begin the test.
9. Press the ''UP/DOWN'' key to
select battery fully charged or not if
tester asks. Press "ENTER" to
confirm choice.
BATTERY TYPE
AGM FLAT PLATE
SET CAPACITY
XXXX CCA
IS THE BATTERY
CHARGED? YES
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10. When the test is completed, the display shows the
actual volts and the actual CCA or %. {Press the
''UP/DOWN'' key to select SOH (STATE OF HEALTH) or
SOC (STATE OF CHARGE)}.
One of three results will be displayed:
GOOD & PASS :
The battery is good & capable of
holding a charge.
GOOD & CHARGE :
The battery is good but needs to be
recharged.
CHARGE & RETEST :
Battery is discharged, the battery
condition cannot be determined until
it is fully charged. Recharge & retest
the battery.
LOAD ERROR :
The tested battery is bigger than 2000 CCA or 200AH.
Or the clamps are not connected properly. Please fully
charge the battery and retest after excluding both previous
reasons. If reading is the same, the battery should be
replaced immediately.
11. Press the ''UP/DOWN'' key to select result printing:
YES or NO. Press "ENTER" to confirm your choice.
12. NO: Press "ENTER" return to step 5 or remove the test
clamps from the battery posts after completion of testing
batteries to end test.
GOOD & PASS
XX.XX V XXXX CCA
GOOD & CHARGE
XX.XX V XXXX CCA
CHARGE & RETEST
XX.XX V XXXX CCA
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PULSETECH PRODUCTS CORPORATION
1-Year Limited Warranty
What Does This Warranty Cover? This warranty covers any defects in
workmanship or materials in the product under normal use and service.
How Long Does The Coverage Last? This warranty runs for one (1) year from
the date of purchase.
What Will PulseTech Do? PulseTech will, at its option, repair the unit or
replace the unit with a remanufactured unit at no charge.
What Does This Warranty Not Cover? This warranty applies only to the
product and does not cover any other equipment, static damage, water
damage, overvoltage, dropping of the unit or damage resulting from
extraneous causes. The warranty is void if the owner attempts to
the unitor modify the cable assembly. In addition, PulseTech will not be
responsible under this warranty if PulseTech determines that (1) upon
examination that the unit’s failure was (A) caused by misuse, neglect,
accident, alteration, or abnormal condition of operating or handling
(including the failure to install the product in accordance with PulseTech’s
instructions and observe the warnings on the product and the instruction
manual), or other conditions beyond the control of PulseTech or (B)
damaged in tra
purchaser that purchased the product through an authorized PulseTech
dealer or distributor. IN NO EVENT SHALL PULSETECH BE LIABLE
FOR ANY DIRECT, SPECIAL, INDIRECT, CONSEQUENTIAL,
INCIDENTAL, PUNITIVE OR EXEMPLARY DAMAGES, EXPENSES,
LOST SAVINGS OR LOST PROFITS OR ANY OTHER DAMAGES OF
ANY KIND FROM ANY BREACH OF THIS WARRANTY OR OTHERWISE. Some states, provinces or countries do not allow the exclusion or
limitation of incidental or consequential damages, so the above limitation may
not apply t
How To Get Service? Send the product postage prepaid with proof of
purchase (sales receipt) within the warranty period to the authorized reseller
where the product was purchased or contact PulseTech directly by calling
1-800-580-7554.
How Does State, Province or Country Law Apply? This warranty gives you
specific legal rights, and you may also have other rights which vary from
state to state, province to province or country to country.
THIS WARRANTY IS THE SOLE AND EXCLUSIVE REMEDY AND IS IN
LIEU O
ING BUT NOT LIMITED TO ANY IMPLIED WARRANTY OF
MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE.
nsit to PulseTech, or (2) the owner is not the original
o you.
F ALL OTHER WARRANTIES EXPRESS OR IMPLIED, INCLUD-
disassemble
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