Pulse CONSUMER PRODUCTS User Manual

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G003.U (2/07)
Pulse offers a complete range of Switch-Mode Transformers in various technologies (slot, layer and triple insulation wire) used for power supplies in television, set-top boxes, satellite receivers, DVD players, telephone chargers, and white goods. Pulse also offers a new range of specific magnetics for LCD TV power supplies and inverters to meet the growing, worldwide demand for flat-screen televisions.
These innovative, components are manufactured in state-of-the-art, modern facilities. Switch-Mode Transformers, as well as new LCD components are produced in one of four different factories in China, depending on the technology.
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SWITCH-MODE TRANSFORMER GUIDE BY TECHNOLOGY
Series
Ferrite Pins Technology
Pin Spacing Pitch Power Input
Application
(Part Number) (mm) (mm) @ 50 kHz (W)
2182 E30/15/7 3 + 3 Slot 16.5 7.5 30 PFC (dynamic focus transformer) 2414 ETD29X16X10 7 + 7 Slot 17.5 5 40 14"-15" CTV 90° and satellite receiver 2444 ETD29X15X10 9 + 9 Slot 20 4 40 14"-15" CTV 90° DVD and satellite receiver 2464 ETD29X11X10 7 + 7 Slot 17.5 5 40 DVD, digital/analog satellite receiver 2074 ETD34X13X11 7 + 7 Slot 27.5 5 40 14"-15" CTV 90° and satellite receiver
2074.5 ETD34X17X11 7 + 7 Slot 27.5 5 60 14"-15" CTV 90° 2084 ETD39X17X13 8 + 8 Slot 27.5 5 90 17"-20" CTV 90° 2094 ER48X18X18 9 + 9 Slot 27.5 5 190 25"-29" CTV 110° 2344 ER54X20X18 11 +11 Slot 27.5 5 250 High-end CTV 110° 2354 E42X21X15 9 + 9 Slot 27.5 5 130 High-end CTV 110°
2502 ER28X17X11 (
VERTICAL
) 9 + 9 Layer 20 4 40 14"- 90° color TV
2502.5 ER28X17X11 (
HORIZONTAL
) 6 + 6 Layer 20 4 40 Set-top Box
2512 ER35X21X11 6 + 6 Layer 22.5 5 60 14"÷21" - 90° 2522 ER39X23X13 8 + 8 Layer 24.8 5 90 17"÷21" - 90° 2532 ER42X23X15 7 + 7 Layer 25.2 5 120 110° Color TV 2542 ER49X25X16 9 + 9 Layer 27.5 5 200 25"÷29" 110° Color TV 2552 ER53X23X21 9 + 9 Layer 32 5 250 28"÷34" 110° Color TV 2562 ETD34X17X11 7 + 7 Layer 25.2 5 70 14"-15" CTV 90° 2102 ER48X22X21 11 +11 Layer 27.5 5 300 25"-29" CTV 110° 2722 PQ32/20 6 + 6 Layer 30,5 5 90 LCD TV 26" 2732 PQ32/30 6 + 6 Layer 30.5 5 170 LCD TV 26"-32"
2742 PQ40/40 6 + 6 Layer 38.1
5,08/
350 LCD TV 37"-42"
15,24
2432 E13X7X4 4 + 4 TIW 18.5 5 4 Battery chargers
2182.5 E30/15/7 6 + 6 TIW 25 5 30 LCD 22" 2252 ETD29X11X10 9 + 9 TIW 20 4 30 Satellite receiver 2262 E16X8X5 4 + 4 TIW 15 3.75 8 Battery chargers, stand-by circuits, white goods
2262.5 E16X8X5 5 + 4 TIW 15 3.75 8 Battery chargers, stand-by circuits, white goods 2362 E20X10X6 4 + 4 TIW 16.25 5 18 Battery chargers, stand-by circuits, Set-top Box 2361 E20X10X6 4 + 4 TIW 16.25 5 18 Not mains insulated SMT
2362.3 E20X10X6 5 + 5 TIW 15 3.75 18 Battery chargers, stand-by circuits, Set-top Box
2362.5 E20X10X6 5 + 5 TIW 20 5 18 Battery chargers, stand-by circuits, Set-top Box
2362.7 E20/10/6 5 + 5 TIW 16.25 3.81 18 Set-top Box, White goods 2452 E25X13X7 5 + 5 TIW 20.32 5 25 DVD, satellite receiver
2452.7 E25X13X7 5 + 5 TIW 20.32 5 25 DVD, satellite receiver for slim version 2472 E25X16X6 7 + 7 TIW 27 4 30 DVD, satellite receiver for slim version
For more information, contact Pulse Consumer Division Applications Engineering via e-mail at: [email protected].
CONSUMER PRODUCTS
Consumer Products
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G003.U (2/07)
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SLOT SMT 100 W
Series 2642 – Resonant-Type Power Supply Switch-Mode Transformer
Applications
This transformer is mainly intended to be used as a Resonant Switch-Mode Transformer for low-end 22” LCD TV sets with mains insulation. The most suitable circuit topology for this transformer is a half-bridge, quasi-resonant converter using Phillips ZVS controller TEA1610. The common range of operation for this switch-mode transformer is from 50-200 kHz.
Features
●
Magnetic circuit of this transformer consists of EE-type ferrite cores having a squared central leg where the windings and the air gap are placed
●
Maximum primary power: 100 W @ 100 kHz.
●
Slot technology, Lizt wire is recommended for proximity and skin effects reduction
●
Mains insulation according to IEC60065 and IEC60950 safety standards
●
Recommended magnetising-to-leakage primary inductance ratio L
P/LL
@ 100 kHz ~ 5
Mechanical and Magnetic Data
●
Pinout configuration: 14 dual-in-line pins with 25.4mm spacing and 5.08mm pitch
●
Ferrite core is a EE32-type, leading to a maximum transformer height of 22mm above the PCB
●
Maximum horizontal dimensions: 39mm x 38mm
Options
●
Customized electrical design and pinout
SLOT SMT 200 W
Series 2652 – Resonant-type Power Supply Switch-Mode Transformer
Applications
This transformer is mainly intended to be used as a Resonant Switch-Mode Transformer for high-end 30” to 42” LCD TV sets with mains insulation. The most suitable circuit topology for this transformer is a half-bridge, quasi-resonant converter using ON Semiconductor’s ZVS controller MC34067. The common range of operation for this Switch-Mode Transformer is from 50-150 kHz.
Features
●
Magnetic circuit of this transformer consists of two (asymmetrical) E-type ferrite cores having a rectangular central leg where the windings and the air gap are placed
●
Maximum primary power: 200 W @ 100 kHz
●
Slot technology, Lizt wire recommended for proximity and skin effects reduction
●
Mains insulation according to IEC60065 and IEC60950 safety standards
●
Adjustable magnetising-to-leakage primary inductance ratio LP/L
L
(recommended values range is LP/LL@ 100 kHz = 2.5 ~ 4)
Mechanical and Magnetic Data
●
Pinout configuration: 16 dual-in-line pins with 35mm spacing and 5mm pitch
●
The ferrite core is a slim EE50-type, leading to a maximum transformer height of 28mm above the PCB
●
Maximum horizontal dimensions: 51mm x 52mm
Options
●
Customized electrical design and pinout
LCD TV & PLASMA TV COMPONENTS
For more information, contact Pulse Consumer Division Applications Engineering via e-mail at: [email protected].
CONSUMER PRODUCTS
Consumer Products
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G003.U (2/07)
Mains Filter
Series 6001 – Frame-core Mains Filter
*
Applications
These chokes are mainly intended to be used as common-mode EMC mains filters for 22” to 42” LCD TV sets to make them comply with the EN55022 standard.
Features
●
Magnetic circuit of these chokes consists of ET-type/FT-type closed cores made by high-performance soft ferrite
●
Slot technology, enameled copper wire
●
Compact size even for high mains current values
●
High impedance and very low leakage flux
●
Low interwinding capacitance
Mechanical and Magnetic Data
●
Low-profile horizontal coil-formers result in a component height down to 18mm above the PCB
●
Component height above the PCB according to the ferrite size
●
Maximum horizontal dimensions: 35mm x 35mm
Options
●
Customized pinout and inductance value
●
Available core size range: ET 20~35
* Not shown here.
Layer SMT 250 W/200 W
Series 2712 (standard core), Series 2702 (low-profile core), Power Supply Switch-Mode Transformers
Applications
These transformers are mainly intended to be used as Switch-Mode Transformers in high-end 26” to 42” LCD TV sets with mains insulation. The most suitable circuit topologies for these transformers are one-transistor (standard core) or half-bridge (low-profile core) forward converters. The common range of operation for these Switch-Mode Transformers is from 100 kHz to 200 kHz.
Features
●
Magnetic circuit of these transformers consists of two RM14-type ferrite cores having a round central leg where the windings and the air gap are placed
●
Maximum primary power: 200 W @ 150 kHz for low-profile RM14; 250 W @150 kHz for standard RM14
●
Layer technology, enameled and TIW Lizt wire recommended for proximity and skin effects reduction
●
Copper-foil windings for high-current outputs
●
Mains insulation according to IEC60065 and IEC60950 safety standards
Mechanical and Magnetic Data
●
Pinout configuration: 12 in-line pins (6+6) with 35.6mm spacing and 5.08mm pitch
●
Ferrite core can be either standard or low-profile RM14-type, leading to a transformer height down to 21mm above the PCB
●
Maximum horizontal dimensions: 42mm x 44mm (47mm x 44mm including mounting clips)
Options
●
Customized electrical design and pinout
●
Mounting clips
●
Total height above PCB: 30mm for standard RM14; 21mm for low-profile RM14
LCD TV & PLASMA TV COMPONENTS
(continued)
For more information, contact Pulse Consumer Division Applications Engineering via e-mail at: [email protected].
CONSUMER PRODUCTS
Consumer Products
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Active PFC Coil
Series 2712 (standard core), Series 2702 (low-profile core), Power-Factor-Correction Coil
Applications
These chokes are mainly intended to be used as harmonics coils for high-end 26” to 42” LCD TV sets to make them comply with the EN61000-3-2 standard. The most suitable circuit topology for these chokes is transition-mode controlled boost DC/DC converter (i.e. L6561 from ST or MC33262 from ON Semiconductor). The common range of operation for these chokes is from 100-200 kHz.
Features
●
Magnetic circuit of chokes consists of two, RN14-type ferrite cores having a round central leg where the windings and the air gap are placed
●
Maximum primary power: 200 W @150 kHz for low-profile RM14; 250 W @ 150 kHz for standard RM14
●
Layer technology, enameled Lizt wire recommended for proximity and skin effects reduction
Mechanical and Magnetic Data
●
Pinout configuration: 12 in-line pins (6+6) with 35.56mm spacing
and 5.08mm pitch
●
The ferrite core can be either standard or low-profile RM14-type, resulting in a component height down to 21mm above the PCB
Options
●
Customized electrical design and pinout
●
Mounting clips
●
2702 bobbin without through-hole flange available
●
Total height above the PCB: 30 mm for standard RM14; 21mm for low-profile RM14
CONSUMER PRODUCTS
Passive PFC Coil
Series 6001 – Laminated-core Power-Factor-Correction Coil
Applications
These chokes are mainly intended to be used as harmonics coils for high-end 30” to 42” LCD TV sets to make them comply with the EN61000-3-2 standard. These components are suitable for operation at mains frequency (50-60 Hz)
Features
●
Magnetic circuit of these chokes consists of UU or EI laminated cores made by high performance silicon steel
●
Single-winding (EI) or double-winding (UU) construction
●
Acoustical noise-free construction
●
Input power up to 200 W @ mains frequency with EI-42 core size and horizontal dimensions down to 42mm x 56mm
Mechanical and Magnetic Data
●
High permeability and saturation flux density core
●
High inductance value allowed
●
Low-profile horizontal coil-formers result in a component height down to 28mm above the PCB
Options
●
Customized pinout and inductance value
●
Core fixing by mylar tape or argon welding
●
Available core dimensions up to EI-66 and UU-40
LCD TV & PLASMA TV COMPONENTS
(continued)
For more information, contact Pulse Consumer Division Applications Engineering via e-mail at: [email protected].
Consumer Products
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G003.U (2/07)
SLOT SMT CCFL
Series 7001 – Switch-Mode Transformers for Cold-Cathode Florescent Lamp (CCFL) Inverters
Applications
These transformers are mainly intended to be used as Switch-ModeTransformers for LCD TV sets from 15” to 37”, as DC/AC inverters for CCFL backlight or supplied as complete inverter backlight board to be assembled to the LCD panel for its power supply.
Features
●
The magnetic circuit of these transformers consists of two UI (FRM)-/EFD-type, low-profile ferrite cores having rectangular central leg where the windings and the air gap are placed
●
Maximum Output Power: 6 W @ 50 kHz
●
Slot technology, copper wire windings
●
Non-potted construction
●
Start-up Output Voltage: 2 kVrms; Open Output Voltage: 1.6k Vrms; Lamp Voltage: 750 Vrms
Mechanical and Magnetic Data
●
Low-profile, horizontal SMD coil-formers result in a component height down to 5mm above the PCB
●
Maximum horizontal dimensions: 32mm x 21mm
Options
●
Customized electrical design and pinout
●
Wide core shapes and size range availability: UI-8.8~17, EFD-10~25
●
Potted construction on request
LCD TV & PLASMA TV COMPONENTS
(continued)
Active PFC Coil
Series 2182.5 – Power-Factor-Correction Coil
Applications
This choke is mainly intended to be used as harmonics coils for high-end 22” LCD TV sets to make them comply with the EN61000-3-2 standard. The most suitable circuit topology for this choke is a transition-mode controlled boost DC/DC converter (i.e. MC33262 from ON Semiconductor). The common range of operation for this choke is from 50-150 kHz.
Features
●
Magnetic circuit of chokes consists of EE-type ferrite core having a squared central leg where the windings and the air gap are placed
●
Maximum primary power: 100 W @ 100 kHz
●
Layer technology, enameled Lizt wire are recommended for proximity and skin effect reduction
Mechanical and Magnetic Data
●
Pin-out configuration: 10 dual-in-line pins (5+5) with 25mm spacing and 5mm pitch
●
The ferrite core is E30/15/7-type, resulting in a component height down to 22mm above the PCB
●
Maximum horizontal dimensions: 24mm x 30mm
Options
●
Customized electrical design and pinout
CONSUMER PRODUCTS
For more information, contact Pulse Consumer Division Applications Engineering via e-mail at: [email protected].
Consumer Products
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