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Pulsarguard 201x Series
INSTRUCTION MANUAL
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PULSARGUARD 201X SERIES (SIXTH EDITION)
Pulsar Process Measurement Limited
Pulsar Process Measurement Inc.
Cardinal Building
Enigma Commercial Centre
Sandy’s Road
Malvern
Worcestershire
WR14 1JJ
United Kingdom
PO Box 5177
Niceville
FL 32578-5177
USA
Tel: + 44 (0) 1684 891371
Fax: + 44 (0) 1684 575985
Tel: + 1 850 279 4882
Fax: + 1 850 279 4886
Web Site: http://www.pulsar-pm.com
e-mail: info@pulsar-pm.com (general
information)
e-mail: support@ pulsar-pm.com (product
support)
Web Site: http://www.pulsar-pm.com
e-mail: info.usa@pulsar-us.com (general
information)
e-mail: support.usa@ pulsar-pm.com (product
support)
Dec 2016
Part Number M-201x-007P
COPYRIGHT
© Pulsar Process Measurement Limited, 2000-10. All rights reserved. No part of this publication may
be reproduced, transmitted, transcribed, stored in a retrieval system, or translated into any language in
any form without the written permission of Pulsar Process Measurement Limited.
WARRANTY AND LIABILITY
Pulsar Process Measurement Limited guarantee for a period of 2 years from the date of delivery that it
will either exchange or repair any part of this product returned to Pulsar Process Measurement
Limited if it is found to be defective in material or workmanship, subject to the defect not being due to
unfair wear and tear, misuse, modification or alteration, accident, misapplication or negligence.
DISCLAIMER
Pulsar Process Measurement Limited gives nor implies any process guarantee for the this product, and
shall have no liability in respect of any loss, injury or damage whatsoever arising out of the
application or use of any product or circuit described herein.
Every effort has been made to ensure accuracy of this documentation, but Pulsar Process
Measurement Limited cannot be held liable for any errors.
Pulsar Process Measurement Limited operates a policy of constant development and improvement and
reserves the right to amend technical details as necessary.
TECHNICAL ENQUIRIES
Please contact Pulsar Process Measurement Limited for technical support.
COMMENTS AND SUGGESTIONS
If you have any comments or suggestions about this product, then please contact:
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Contents
Chapter 1 Start Here… .................................................................................................................................... 1
About this Manual ........................................................................................................................................... 1
About the Pulsarguard 201x series ................................................................................................................. 2
General Description ................................................................................................................................. 2
Product Range .......................................................................................................................................... 3
Options ..................................................................................................................................................... 3
Approvals ................................................................................................................................................. 4
Construction ............................................................................................................................................. 5
Product Specification....................................................................................................................................... 6
Physical .................................................................................................................................................... 6
Mounting ................................................................................................................................................. 6
Environmental ........................................................................................................................................ 6
Hazardous Area Approval ..................................................................................................................... 6
Outputs..................................................................................................................................................... 7
Supply ...................................................................................................................................................... 7
Chapter 2 Installation ........................................................................................................................................ 9
Sensor Positioning ........................................................................................................................................... 9
Power Supply Requirements ......................................................................................................................... 10
Wiring Detail ................................................................................................................................................. 10
Instructions specific to hazardous area installations ..................................................................................... 11
Identification: ....................................................................................................................................... 12
EU DECLARATION OF CONFORMITY ....................................................................................................... 15
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Chapter 1 Start Here…
Additional Information
At various parts of the manual, you will find sections
like this that explain specific items in more detail.
Congratulations on your purchase of a Pulsarguard 201x sensor. This quality
product has been developed over many years and represents the latest in
ultrasonic monitoring technology.
It has been designed to give you years of trouble-free performance, and a
few minutes spent reading this operating manual will ensure that your
installation is as simple as possible.
About this Manual
It is important that this manual is referred to for correct installation and
operation.
There are various parts of the manual that offer additional help or
information as shown:
Tips
TIP
At various parts of this manual you
will find tips to help you.
Additional Information
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About the Pulsarguard 201x series
General Description
Pulsarguard 2010 (green) and 2011 (blue, hazardous area approved)
The 201x series sensor uses state of the art soundwave technology to detect
change in structure borne acoustic emissions from equipment and materials
in motion.
The sensor listens to the high frequency sound generated by impacts,
cavitation and friction within a system.
100 to 600kHz is the bandwidth of the sensor making it immune to audible
noise or vibration caused by plant machinery.
Instant reaction to process variation provides a change in output level to
alert the user that an abnormal or different condition has been detected.
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Product Range
`Product Name
Comment
PULSARguard 2010
Standard version
PULSARguard 2010HT
High temperature version -40 oC to +125 oC. Identified by
“HT” stamped on mounting tab.
PULSARguard 2011Z
Suitable for use with Zener barriers only (Certificate No.
Sira 04ATEX2121X). This system requires connection to
an intrinsically safe earth. Zener barriers are a cheaper
option to galvanic isolating barriers. Identified by “Z”
stamped on mounting tab.
PULSARguard 2011G
Suitable for use with Galvanically isolating barriers only
(Certificate No. Sira 04ATEX2121X). This system does not
require connection to an intrinsically safe earth. Galvanic
isolating barriers are a more expensive option to zener
barriers. Identified by “G” stamped on mounting tab.
Option
Comment
Additional Cable standard
sensor
Standard version comes with 4m cable, if a different
length is required please specify when ordering. The
additional cable is charged per metre.
Additional Cable Hi temp
sensor
Standard version comes with 4m cable, if a different
length is required please specify when ordering. The
additional cable is charged per metre.
Flexible Conduit
Includes 4m flexible steel armoured conduit including all
glands (M16) connected to the sensor by means of an
adaptor (PG7 to M16), other lengths available on request.
Options
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Approvals
CE approval on all versions PULSARguard 201x series
PULSARguard 201x series sensor housing rated to IP68
ATEX Intrinsically safe certificates held for
sensors (Certificate of Conformity available on request).
/ NEMA 4.
PULSARguard 2011 sensors to:
EEx ia IIC T6 T
EEx ia IIC T5 T
EEx ia IIC T4 T
= -20 oC to 40oC or
amb
= -20 oC to 75oC or
amb
= -20 oC to 92oC
amb
This sensor is also approved for Group I (mining
approval) applications.
Certifying body SIRA Certification Services.
Certificate No. Sira 04ATEX2121X.
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Construction
Rugged two part housing in cast Type 316 stainless
steel.
Cap casting is polyester powder coated, in Green RAL
6029. (Cornflower Blue on both PULSARguard 2011
versions).
Neoprene O-ring (Viton in PULSARguard 2010HT).
Electronics on a double sided Surface Mount PCB
encapsulated in an epoxy potting compound inside cap
casting.
Piezo-electric transducer assembly (alumina wearplate,
PZT disc & copper cap) bonded to base casting using a
structural adhesive. (A special high temperature rated
adhesive used on PULSARguard 2010HT).
Polycarbonate reverse printed badge bonded to cap
casting.
4 metre screened, PVC jacketed 4 core PVC insulated
cores cable assembly. OD 6 mm nominal. ( High
temperature jacket and PTFE insulated cores used on
PULSARguard 2010HT).
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Product Specification
Physical
Dimensions overall 125 (long) x 31 (height) x 65 (wide) mm
Weight Nominal 0.5 kg (excluding cable)
Case material/description Type 316 Stainless Steel (investment
Mounting 14mm hole in tab, suitable for 12mm or
Environmental
IP Rating (electronics housing) IP68
Max. & Min. temperature (electronics) -40 ºC to +85 ºC
CE approval EMC approval to
BS EN 50081-1:1992 for emissions
casting)
½” threaded fixing
BS EN50082-2: 1995 for immunity
Hazardous Area Approval
ATEX IS II 1 G and I M1,
EEx ia IIC T6 (T
EEx ia IIC T5 (T
EEx ia IIC T4 (T
Cert No. Sira04ATEX2121X
= -20°C to+40°C)
amb
= -20°C to+75°C)
amb
= -20°C to+92°C)
amb
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Outputs
Analogue output 0-10 VDC.
Supply
Power supply 23 to 30VDC (Hazardous area versions 24
Current Consumption Typically 15mA
to 26V via suitable galvanic or Zener
barriers)
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Chapter 2 Installation
Sensor Positioning
Sensor Positioning
It is important that the sensor is sited correctly for each application. The sensor
must be installed near to where the acoustic energy is being generated.
The stainless steel housing has a tab with a 14mm hole through it, this is for
mounting the 201x, but it is also to hold the transducer in intimate contact with
the process being monitored. Good contact will maximise the voltage output.
To make the contact as good as possible try to fit on a flat clean surface, if
necessary remove any rust or paint prior to fitting. A couplant such as silicon
grease will also help to make a more reliable coupling.
If you are looking for particles in a liquid or solids travelling in a pipe then fit the
transducer near a bend on the side of the pipe where most impact will occur.
If you are listening to a bearing then fit near the bearing mount.
It may be necessary to experiment with the sensor position to obtain the best
results.
The mounting of the sensor is critical to operation, it must be tight, in the
right place and mounted on a clean rust and paint free surface, use of a
couplant such as silicon grease will help reliability.
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Power Supply Requirements
Colour
Description
Standard + IS
High Temp
Brown
Red
Power in (24VDC nominal)
Green
Black
Power Ground
White
White
Voltage signal output (010VDC)
Yellow
Green
Signal Ground
Green/Yellow
Green/Yellow
Cable screen
The standard 2010 and HT version run on 24VDC and draw approx. 15mA. A
suitable DC supply will be required.
The 2011Z or G are a hazardous area product and certified to be used in Zone 0,
therefore it must be supplied via a suitable 28V safety barrier, either zener or
galvanic.
Wiring Detail
The 201x is supplied with a captive cable, 4m long, if other cable lengths are
required then specify when placing an order.
The 4 core cable is connected as follows for all PULSARguard
201x series sensors:
The supply is connected to Brown (+ve) and Green (0V)
The signal connections, White (+ve) and Yellow (0V) should be connected to a
voltage measuring/monitoring device.
The green/yellow wire should be connected to a suitable ground.
For hazardous area connection see Page 11.
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Instructions specific to hazardous area installations
Hazardous area version (blue)
(Reference European ATEX Directive 2014/34/EU, Annex II,
1.0.6.)
The following instructions apply to equipment covered by certificate number
Sira 04ATEX2121X:
1. The equipment may be used with flammable gases and vapours with
apparatus groups IIC, IIB, and IIA with temperature classes; T1, T2, T3,
T4 maximum ambient temperature range -20oC to +92oC, T5 maximum
ambient temperature range -20oC to +75oC, and T6 maximum ambient
temperature range -20oC to +40oC, and Group I maximum ambient
temperature -20oC to +92oC.
2. The equipment is only certified for use in ambient temperatures in the
range -20oC to +92oC and should not be used outside this range
3. Installation shall be carried out in accordance with the applicable code of
practice by suitably-trained personnel
4. Repair of this equipment shall be carried out in accordance with the
applicable code of practice.
5. Certification marking as detailed in drawing number D-804-0599-A.
6. If the equipment is likely to come into contact with aggressive
substances, then it is the responsibility of the user to take suitable
precautions that prevent it from being adversely affected, thus ensuring
that the type of protection is not compromised.
Aggressive Substances - e.g. acidic liquids or gases that may attack
metals or solvents that may affect polymeric materials.
Suitable Precautions - e.g. regular checks as part of routine
inspections or establishing from the material’s data sheet that it is
resistant to specific chemicals.
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7. The certificate number has an ‘X’ suffix that indicates that the following
special condition of certification applies;
When the equipment circuits are earthed (screen connected version,
Type ‘G’), it shall only be supplied from galvanic isolating barriers.
Because non-conductive plastic materials are used on the surface of the
equipment (i.e. the label is >4cm² in area), under certain extreme
circumstances, these non-metallic parts may generate an ignition capable
level of electrostatic charge. Therefore, when it is used in applications
that specifically require group II, category 1 equipment, the equipment
shall not be installed in a location where the external conditions are
conducive to the build-up of electrostatic charge on such surfaces.
Additionally, the equipment shall only be cleaned with a damp cloth.
8. The manufacturer should note that, on being put into service, the
equipment must be accompanied by a translation of the instructions in
the language or languages of the country in which the equipment is to be
used and by the instructions in the original language.
Identification:
The hazardous area versions 2011G and 2011Z are light blue and have
labels bearing the Certificate No. Sira 04ATEX2121X.
Another distinguishing feature is that the serial number on the tab of
the transducer is stamped with a suffix G (for use with galvanic
isolators) or Z (for use with Zener barriers).
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EU DECLARATION OF CONFORMITY
Pulsar Process Measurement Ltd.
Pulsar Process Measurement Ltd. Declares under our sole responsibility that the
product(s) listed below conform with the relevant provisions of directive
2014/34/EU of 29th March 2014.
Product(s): Pulsarguard 2011G and Pulsarguard 2011Z Sensor
Notified Body: Sira Certification Service (0518)
Rake Lane
Eccleston
Chester
CH4 9JN
Conformity has been demonstrated with reference to the following
documentation:
EC type examination certificate Sira 04ATEX2121X dated 4th May 04
Quality Assurance Notification Sira 02ATEXM230 dated 11th December 02
Compliance with the Essential Health & Safety Requirements has been assessed
by reference to the following standards:
EN 60079-0:2012+A11:2013
EN 60079-11:2012
EN 60079-26:2015
EN 50303:2000
S.Lycett Date 02-12-2016
Steve Lycett – Engineering Manager, Pulsar Process Measurement Ltd,
Cardinal Building, Enigma Commercial Centre, Sandy’s Road, Malvern,
Worcestershire, WR14 1JJ.
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