Pulsar Measurement IMP i.s. Product Manual

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IMP i.s.
Instruction Manual
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PULSAR MEASUREMENT
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IMP i.s. (FIFTH EDITION REV 1)
April 2021 Part Number M-081-0-005-1P
COPYRIGHT
© Pulsar Measurement, 2006-21. All rights reserved. No part of this publication may be reproduced, transmitted, transcribed, stored in a retrieval system, or translated into any language in any form without the written permission of Pulsar Process Measurement Limited.
WARRANTY AND LIABILITY
Pulsar Process Measurement Limited guarantee for a period of 2 years from the date of delivery that it will either exchange or repair any part of this product returned to Pulsar Process Measurement Limited if it is found to be defective in material or workmanship, subject to the defect not being due to unfair wear and tear, misuse, modification or alteration, accident, misapplication or negligence.
DISCLAIMER
Pulsar Measurement neither gives nor implies any process guarantee for this product and shall have no liability in respect of any loss, injury or damage whatsoever arising out of the application or use of any product or circuit described herein.
Every effort has been made to ensure accuracy of this documentation, but Pulsar Measurement cannot be held liable for any errors.
Pulsar Measurement operates a policy of constant development and improvement and reserves the right to amend technical details, as necessary.
The IMP i.s. shown on the cover of this manual is used for illustrative purposes only and may not be representative of the actual IMP i.s. supplied.
CONTACT
For technical support, please contact: Europe: supporteurope@pulsarmeasurement.com Outside Europe: supportnorthamerica@pulsarmeasurement.com
If you have any comments or suggestions about this product, please contact: Europe: europe@pulsarmeasurement.com
Outside Europe: northamerica@pulsarmeasurement.com Pulsar Measurement website: www.pulsarmeasurement.com
United States
11451 Belcher Road South Largo, FL 33773 888-473-9546
Canada
16456 Sixsmith Drive Long Sault, Ont. K0C 1P0 855-300-9151
United Kingdom
Cardinal Building, Enigma Commercial Centre
Sandy’s Road, Malvern
WR14 1JJ 00 44 (0)1684 891371
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CONTENTS
Chapter 1: Start Here… ........................................................................................................... 6
About this Manual ............................................................................................................... 6
About the IMP i.s. ................................................................................................................. 7
Product Specification .......................................................................................................... 8
EU Declaration of Conformity ......................................................................................... 9
Chapter 2 Installation ........................................................................................................... 10
Unpacking ............................................................................................................................ 10
Hazardous Area Installation .......................................................................................... 10
Hazardous Area Specific Power Supply and barrier Requirements .............. 12
2 Wire (loop powered) IMP+ i.s. wiring detail ....................................................... 14
Suitable recommended barriers: ................................................................................. 14
Dimensions .......................................................................................................................... 17
Preparation for Operation ............................................................................................. 20
Maintenance ....................................................................................................................... 20
Chapter 3 How To Use Your IMP i.s. .............................................................................. 21
Operating the Controls ................................................................................................... 21
Using the Menu System ................................................................................................. 23
Parameter Defaults ........................................................................................................... 24
Chapter 4 Getting Results From Your IMP i.s. ............................................................ 25
Setting up Your Application.......................................................................................... 25
Using the 4-20 mA Output ............................................................................................ 25
Setting Security Passcodes ............................................................................................ 26
Resetting Factory Defaults............................................................................................. 27
Checking the Information Specific to your IMP i.s. ............................................. 27
Chapter 5 Parameter Listing and Descriptions .......................................................... 28
Parameter Listing .............................................................................................................. 28
Application (APP) Menu ................................................................................................. 28
Volume (UoL) Menu ......................................................................................................... 30
Display (DiSP) Menu......................................................................................................... 35
mA Output (LOOP) Menu .............................................................................................. 36
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Compensation (CoP) Menu ........................................................................................... 37
Stability (StA) Menu ......................................................................................................... 39
System (SyS1) Menu ........................................................................................................ 39
Test (tESt) Menu ................................................................................................................ 40
Chapter 6 Troubleshooting ................................................................................................ 41
Chapter 7 Disposal ................................................................................................................ 42
Transducers ......................................................................................................................... 42
Controllers............................................................................................................................ 42
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CHAPTER 1: START HERE…

Congratulations on your purchase of a Pulsar IMP i.s. Level Monitoring System. This quality system has been developed over many years and represents the latest in high technology ultrasonic level measurement and control.
It has been designed to give you years of trouble-free performance, and a few minutes spent reading this operating manual will ensure that your installation is as simple as possible.

About this Manual

It is important that this manual is referred to for correct installation and operation. There are various parts of the manual that offer additional help
or information as shown.
Tips
TIP: Look f o r this ic o n t h r oughout y o u r Puls a r M e a su rement m anual to find help f u l informat i o n a nd answer s t o f r equentl y a s ke d question s .
Additional Information
Additional Information
At various parts of the manual, you will find sections like this that explain specific things in more detail.
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About the IMP i.s.

Functional Description

The IMP+ i.s. level monitoring system is a highly developed ultrasonic level measurement system which provides non-contacting level measurement for a wide variety of applications in both liquids and solids located in hazardous areas. It is a 2 wire (loop powered) device.
Easy calibration and maintenance free “fit and forget” performance mean
that you can install the IMP+ i.s. Level Monitoring System rapidly and with confidence. The measured distance, level or space is indicated by the current drawn by the unit, fault conditions can be indicated by 3.5 or 22mA.
The IMP+ i.s. operates on the principle of timing the echo received from a
measured pulse of sound transmitted in air and utilises “state of the art”
echo extraction technology. IMP+ i.s. comes in three models IMP 3 i.s. with a range from 0.20m (0.66
feet) to 3.00m (9.84 feet), IMP 6 i.s. with a range of 0.3m (0.98 feet) to 6.00m (19.69 feet) and IMP 10 i.s. with a range of 0.3m (0.98 feet) to 10.00m (32.81 feet).
The IMP+ i.s. can show level, space, distance, on the display. The current loop can be connected to a remote chart recorder or PLC that has a current input, to monitor level, space or distance, dependant on the measurement
mode selected, and provides a ‘fault condition’ alarm of either 3.5mA or
22mA. The IMP+ i.s. lid has an integral LCD display and 4 buttons which are used for programming purposes when in Program Mode and as hot keys providing additional information whilst in Run Mode.
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Product Specification

PHYSICAL
Dimensions
O/A height186mm x O/A diameter 133mm (5.24” x
7.32”)
Mounting
1.5” BSP/NPT (IMP3 and 6 models) 2” BSP/NPT
(IMP10)
Weight
Nominal 1 kg
Cable entry detail
2 off cable glands 4.5 – 10mm. (torque to 2NM)
ENVIRONMENTAL
IP Rating (Wall)
IP67
Max. & min. temperature (Ambient)
-40ºC to +65ºC (-4ºF to 149ºF)
Max. & min. temperature (Transducer)
-40ºC to +80ºC (-4ºF to 176ºF)
CE Approval
See EU Declaration of Conformity
PERFORMANCE
Beam angle (-3dB half power)
<10° inclusive
Operating frequency
IMP 3 125kHz, IMP 6 75kHz, IMP 10 41kHz
Range
IMP 3 0.2 – 3m (0.66 – 10ft) IMP 6 0.3 – 6m (0.98 – 20ft) IMP 10 0.3 – 10m (0.98 – 33ft)
Accuracy
± 0.25% or 6mm (0.24 inches) whichever is greater
Resolution
± 0.1% or 2mm (0.08inches) whichever is greater
4-20mA output
Resolution 5µA
Temperature compensation
Via internal temperature sensor (± 0.5°C accuracy)
Response time
Power up to stable reading = 10 seconds
Input voltage
12-26 VDC at IMP i.s. (not at the barrier)
Current output
3.5-22mA
Voltage into the IS barrier
20- 24V DC
PROGRAMMING
On-board programming
Via 4 button keypad and a 4-digit LCD display
Pulsar Measurement Limited operates a policy of constant development and improvement and reserve the right to amend technical details, as necessary.
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EU Declaration of Conformity

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CHAPTER 2 INSTALLATION

Unpacking

Hazardous Area Installation

If the unit is to be used in a hazardous area, then power to the unit must pass through an approved safety barrier or approved IS PSU.

Information specific to Hazardous Area Installation

(Reference European ATEX Directive 2014/34/EU, Annex II, 1.0.6.)
The following instructions apply to equipment covered by certificate number Sira 06ATEX2014X:
1. The equipment may be used with flammable gases and vapours with
apparatus groups IIC, IIB, and IIA with temperature classes; T1, T2, T3, T4 maximum ambient temperature range -40oC to +80oC.
2. The equipment is only certified for use in ambient temperatures in the
range -40oC to +80oC and should not be used outside this range.
3. Installation shall be carried out in accordance with the applicable code
of practice by suitably trained personnel.
4. Repair of this equipment shall be carried out in accordance with the
applicable code of practice.
5. Certification marking as detailed in drawing number
D-804-0648-D.
Important Notice
All shipping cartons should be opened carefully. When using a box cutter, do not plunge the blade deeply into the box, as it could potentially cut or scratch equipment components. Carefully remove equipment from each carton, checking it against the packing list before discarding any packing material. If there is any shortage or obvious shipping damage to the equipment, report it immediately to Pulsar Measurement.
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6. If the equipment is likely to come into contact with aggressive
substances, then it is the responsibility of the user to take suitable precautions that prevent it from being adversely affected, thus ensuring that the type of protection is not compromised. Aggressive Substances - e.g. acidic liquids or gases that may attack metals or solvents that may affect polymeric materials. Suitable Precautions - e.g. regular checks as part of routine inspections or establishing from the material’s data sheet that it is resistant to specific chemicals.
7. The certificate number has an ‘X’ suffix that indicates that the following
special condition of certification applies; In the case of IMP+ i.s. due to the housing and labels being non­conductive plastic care needs to be taken with regards electrostatic charge. The equipment shall not be installed if the conditions are conducive to the buildup of electrostatic charge. Additionally, the equipment should only be cleaned with a damp cloth.
8. The manufacturer should note that, on being put into service, the
equipment must be accompanied by a translation of the instructions in the language or languages of the country in which the equipment is to be used and by the instructions in the original language.
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Hazardous Area Specific Power Supply and barrier Requirements

The IMP+ i.s. operates from a DC supply of 12 –26V and will typically draw less than 22mA. The unit must be powered from an approved i.s. safety
barrier or approved i.s. Power supply with the following limits:
IS Safety Barrier – Uo >= 28V, Io >=93mA, Pi >= 0.65W
IS Power Supply – Uo >= 25.2V, Io >=162mA, Pi >= 1.03W
Label from IMP3 i.s. showing certification details (6 & 10 are the same)

Cable Entry

The IMP+ i.s. Series has two M16 cable entries, fitted with a suitable gland, to ensure moisture protection is maintained.

Terminal Connection Details

The IMP+ i.s is a 2 wire (loop powered) unit, the terminal connections for IMP+ i.s. is detailed below. Wiring details are also given on the terminal label under the access cover.
Terminal 1 + ve: Direct Current (DC) input (12-26VDC) via barrier Terminal 2 - ve: Ground side
Important Notice
All electronic products are susceptible to electrostatic shock, so follow proper grounding procedures during installation.
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Voltage drops due to i.s. safety Zener barrier.

The IMP+ i.s. are 2 wire, 4-20mA loop powered devices. If used with a Zener barrier (which contains resistors in series with the output) you will experience a voltage drop across the barrier. The IMP+ i.s. range can be powered from 12-24VDC, but as the drop across the barrier can be up to 9V depending on the barrier you are using, and the current being drawn (worst case 22mA). You must also allow for any voltage drops in the cabling from the barrier to the IMP+ i.s.
For example, if an IMP+ i.s. was supplied via a dual Zener barrier with 24V on the safe side of the barrier then if the unit were drawing 4mA the drop would be approx. 2V, if the current were 22mA then this would be approx. 9V. So as the IMP+ i.s. requires a minimum of 12V to function correctly, the supply to the IMP+ i.s. at 22mA would be: 24 – 9 = 15V, this means that you could cope with a voltage drop in the cabling of 3V.
Consideration should be given to any voltage drop in the measuring device. If you consider say 16/0.2 (0.5mm2) conductor, this has a resistance of
39ohms/km, so the maximum length of cable would be as follows: Maximum voltage drop allowed = 3V Maximum current = 22mA. So, allowable resistance = 3V / 22mA =
136ohms Therefore, if you were using 16/0.2 conductors you could use the following
maximum length of cable: 16/0.2 cable resistance = 39ohms/km You must double this as you have to account for the full length (there and
back) giving 78ohms/km. So, absolute maximum cable length = 136 / 78 =
1.7km In practice allow a reasonable margin. If you are using a galvanic isolator then you do not have to consider the
drop across the barrier, but you must consider losses in the cable.
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2 Wire (loop powered) IMP+ i.s. wiring detail

Suitable recommended barriers:

BARRIER TYPE
SUGGESTED BARRIERS
SEE FIG
Pepperl & Fuchs
MTL
Single Zener Barrier
Z728
7728+
1
Dual Zener Barrier
Z788
7788+
2
Galvanic Isolator source
KFD2-STC4-Ex1
(source only)
5041 (source only)
3
Galvanic Isolator sink
KFD2-STC4-
Ex1Y122583 (sink
onlY
5043 (sink or
source)
3
Source means the measuring device applies a resistive load and sink means the measuring device supplies power.
Barriers must be fitted with reference to the manufacturer’s datasheets.
Important Notice
The IMP+ i.s. when installed in a hazardous area must be supplied through an approved safety barrier or approved i.s power supply.
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Location and mounting information
The compact one-piece construction of the IMP+ i.s. can be mounted easily using the integral nose thread (1.5" or 2" BSP/NPT, dependent on model).
When choosing a location to mount the Imp, bear in mind the following:
For access to the LCD display and programming buttons it is
recommended that you mount it in an area which is easily accessible.
The ultrasonic signal path should be free of falling material and
obstructions such as pipes, beams etc.
The IMP3 should be mounted at least 20cm (0.66 feet) above the
maximum level of the material and be perpendicular to the surface. Whilst the IMP 6 and 10 should be mounted at least 30cm (0.98 feet) above the maximum level of the material and be perpendicular to the surface.
The ambient temperature is between -20ºC and 65ºC.
There should be no high voltage cables or electrical inverters close by.
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Dimensions

The dimensions of the IMP+ are shown below:
1” BSP/NPT – IMP i.s. 3 & 6
2” BSP/NPT – IMP i.s. 10
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Outdoor and Open Vessel Installation

The IMP i.s. can be simply mounted on a bracket, suitable for the application and secured using the thread located at the top of the transducer (2"BSP/NPT).
Care should be taken to ensure that the IMP i.s. is not installed in direct sunlight, to avoid errors in the measurement of ambient temperature.
Attention should also be taken, when mounting the unit, to ensure that strong windy conditions are avoided, wherever possible, to prevent abnormal operation.
“L” should as a minimum be at least that as detailed in the table above but can be greater if required.

Closed Vessel Installation

“L” should as a minimum be at least that as detailed in the table above but
can be greater if required. The IMP i.s. can be simply screwed into a flange and secured using the thread located at the top of the transducer (1.5" or 2"BSP/ NPT, dependent on model).
Where possible use a flange made of a synthetic material such as PVC, in cases where a metal flange is used it is advisable to fit a suitable gasket between the flange of the IMP i.s. and the connection to the vessel.
IMP MODEL
RANGE
L = BLANKING
IMP 3 i.s.
3 metres
(9.84 feet)
200mm
(0.66 feet)
IMP 6 i.s.
6 metres
(19.69 feet)
300mm
(0.98 feet)
IMP 10 i.s.
10 metres
(32.18 feet)
300mm
(0.98 feet)
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Standpipe installations

When mounting the IMP i.s. to a standpipe care should be taken to ensure that the standpipe is of sufficient diameter with reference to its length, see the table below for details:
When using a standpipe, fixed to the top of a vessel, ensure that the open end of the standpipe is clear of any obstructions such as weld seams, gaskets etc. to avoid unwanted signal returns.
If using standpipes which extend into the vessel, beyond the blanking distance, but not as far as the empty level, then the open end of the standpipe should be cut to an angle of 45o.
DIA. (D)
L = BLANKING
mm
inches
mm
inches
80 3 220
8
100 4 300
12
150 6 420
16
200 8 560
22
Important Notice
If the equipment is installed or used in a manner not specified in this manual, then the protection provided by the equipment may be impaired.
The maximum level
(100% of Span), is
inside the blanking
distance
Pipe should be
free of
obstructions such
as weld seams
Correct standpipe
installation
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Preparation for Operation

Before switching on, check the following:
The safety barrier.
The IMP i.s. is mounted correctly.
The power supply is correctly installed.

Maintenance

There are no user serviceable parts inside your IMP i.s. if you experience any problems with the unit, then please contact Pulsar Process Measurement for advice.
To clean the equipment, wipe with a damp cloth. Do not use any solvents on the enclosure.
Important Notice
If the equipment is installed or used in a manner not specified in this manual, then the protection provided by the equipment may be impaired.
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CHAPTER 3 HOW TO USE YOUR IMP I.S.

Operating the Controls

Display

Whilst in the Run Mode, the 4-digit LCD, by default, will display the current level reading in metres, the display will also alternate between the reading
and “LOE” when a fault condition (Loss of Echo) is detected. When in the
Program Mode the display is used to read information on the Menu Options and the values entered.
There are two operating modes for your IMP i.s., Run Mode and Program Mode.

Run Mode

This mode is used once the IMP i.s. has been set up in program mode. It is also the default mode that the unit reverts to when it resumes operation after a power failure. When the IMP i.s. is switched on for the first time, it will display, in P104 Measurement Units, the distance from the transducer face to the target.

Program Mode

This mode is used to set up the IMP i.s. or change information already set, this is achieved by using the 4 push buttons located below the display.
Entering a value for each of the menu options that are relevant to your application provides all the programming information.
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Button Functions

There are 4 push buttons located under the display. Their name and functions are as follows:

How to Access Program Mode

To access the Program mode, press the “ESC” and “Enter” button simultaneously, where upon the display will show PASS on the LCD display briefly, to prompt you to enter the password, the display will now show 0000, and the left-hand digit will flash.
By using the UP and DOWN keys to increment or decrement the digit, and the ENTER key to shift the flashing digit to the next position. Assuming the passcode is the default 1997, you should then enter this.
The ESC key can be used to go back to the previous digit. Finally, when you have selected all digits pressing the ENTER key again will input the selected pass code to the IMP i.s., if successful the display will show APP (Application). If, however you input the wrong pass code the IMP i.s. LCD display will show Fail for 2 seconds and will revert to run mode.
BUTTON
RUN MODE
PROGRAM MODE
ESC
Displays details of unit Serial No. and Software Version
Used to Navigate out of the Menu System and return to Run Mode. Also used to Cancel a Parameter Value entered in error.
UP
Displays Current Temperature
Used for Navigating around Menu System and Increasing Menu Option Values.
DOWN
Displays Current Echo Strength (dB’s)
Used for Navigating around Menu System and Decreasing Menu Option Values.
ENTER
Displays current mA output
Used to confirm an action such as entering a Menu Option or Enter a Parameter Value.
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Using the Menu System

The menu system has been designed to make the changing of parameters very simple. Once in the Program Mode the display will show a line of text that displays the menu system. Pressing the Up and Down buttons will scroll the display between the menu items, (as shown below, starting at APP).
As you press the UP and DOWN buttons to scroll left and right between the menu options, you can press ENTER at any time to select a specific menu which will then take you to the parameters within the selected menu.
Once you have reached the relevant menu, scroll through the parameters, and enter the necessary information. To enter the information, use the UP and DOWN keys to increment or decrement the digit, and the ENTER key to shift the flashing digit to the next position, once you have completed entering the value required pressing the ENTER button again will save the value.
When you have finished, press CANCEL to go back to the previous level. When you have reached the top level, then the IMP i.s. will ask for confirmation before allowing you to go back into run mode. This is done by pressing ENTER at the display prompt.
APP
(Application)
UoL
(Volume)
DiSP
(Display)
Cop
(Compensation)
SyS1
(System)
tESt
(Test)
StA
(Stability)
LOOP (mA
Output)
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Parameter Defaults

Factory Defaults

When you first switch the IMP i.s. on, it will be reading the distance from the face of the transducer to the material surface. It will be indicating in P104 Measurement Units, as shown on the display
Once you are satisfied with the installation, and the IMP i.s. is reading what you would expect in terms of distance from the face of the transducer to the material level, then you can proceed with programming, for the intended application. It is sensible to program all the required parameters at the same time. The system will be then set-up.
Note The span is automatically calculated from the empty level, so the empty level should be entered first.
Important Notice
When first installing the IMP i.s., or subsequently moving or using the unit on a new application, before proceeding to program the unit for its intended application it is recommended that you ensure that all parameters are at their default values by completing a Factory Defaults P930, as described in Chapter 5 Parameter Guide.
In some applications, it is simplest to empty the vessel, take a reading from the Imp for distance and then setup the empty level to this figure.
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CHAPTER 4 GETTING RESULTS FROM YOUR IMP I.S.

This chapter explains how to use the various functions of your IMP i.s. Where specific parameters are used, consult Parameter Guide in Chapter 5.

Setting up Your Application

Empty Distance

Empty Distance (P105) is the distance from the face of the transducer to the material at the bottom of the vessel.

Span

Span (P106) is the distance from the empty level (0% full) to span (100% full).

Near and Far Blanking

Near blanking (P107) is the distance from the face of the transducer that the Imp will not record a level nearer than. A typical reason to increase this from the default value would be if you wish to ignore close in obstructions.
Far blanking (P108) is the distance (as a percentage of empty level) beyond the empty level that the Imp will read, the default is plus 20% of empty level. If you wish to monitor further than the empty level, then increase this figure, so that the empty level plus the far blanking figure (as % of empty level) is greater than the surface being measured, within the capability of the transducer being used.

Using the 4-20 mA Output

The mA output can be used to monitor remotely what the IMP i.s. is showing, so it can be displayed remotely, integrated into a PLC, or used to generate a record using a chart recorder or similar.
By default, the IMP i.s. will provide a 4-20 mA output that represents what is displayed on the Imp, but these parameters can be overwritten as follows.
By default, the 4-20 mA will represent the empty level (4mA) and 100% of the operational span (20mA), but you may wish to only represent a section of the operational span. For example, the application may have an operational span of 6 metres, but you may only wish to represent empty level to 5 metres. If so, change P834 (Low Value) to 0, and P835 (High Value) to 5.0.
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If the device connected to the mA output is out of calibration, and cannot be calibrated, then the low and high current levels can be trimmed by altering P838 (Low Trim) and P839 (High Trim). To do this, simply enter the value that ensures that 4 mA or 20 mA respectively are shown on the remote device. You can use the left/right menu keys to alter the value until the correct reading is shown on the remote device, rather than typing in a value.

Setting Security Passcodes

A passcode is used to switch the IMP+ from Run Mode into Program Mode.
You can set a new passcode to prevent anyone changing any of your settings within your IMP+. The default passcode is 1997, but this may be changed as follows.

Using A Passcode

If you do not want to use a passcode, you can disable it as follows. First, enter Program Mode and go to the SyS1 (System) menu. Select P921 which is the passcode enable parameter.
As shown on the display, setting the passcode enable to ‘0’ will disable it, or 1’ will enable the use of passcode.

Changing the Passcode

You can set the passcode to any number from 0000 to 9999. To do this, enter Program Mode and go to SyS1 (System) menu. Select P922 which is the Passcode parameter which can be changed as required.
Important Notice
The passcode is also used for remote access using the RS232, so if this is being used, be sure to ensure any additional equipment using this feature is changed accordingly.
Important Notice
If the use of a passcode has been disabled, then you can move straight into Program Mode from Run Mode by pressing the ESC and ENTER button simultaneously.
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Resetting Factory Defaults

If you need to restore parameters to their original factory settings, then enter Program Mode go to the SyS1 (System) menu and ENTER. Using the UP and DOWN buttons, go to parameter P930, and ENTER, P930 is the factory defaults parameter, change the value to 1 and ENTER , all parameters, with the exception of the mA trims, will be restored to the
factory settings (including the DATEM trace) and on completion ‘Stor’ (Store)
will be displayed after which you can ESC out of this parameter and continue programming the IMP i.s. for the required application.

Checking the Information Specific to your IMP i.s.

There are some parameters dedicated to each individual IMP i.s., such as the software revision and the unit’s serial number.

Checking the Software Revision and Serial Number

If you need to identify the serial number of the unit or the current level of software in your IMP i.s., whilst in Run Mode press the ESC button and the serial number along with the software revision will be displayed. Alternatively enter Program Mode and select SyS1 (System) menu and
ENTER. Select parameter P926 to view the identity of the current software revision or P928 for the serial number of the unit.
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CHAPTER 5 PARAMETER LISTING AND DESCRIPTIONS

Parameter Listing

This chapter describes all the parameters contained within the IMP i.s.

Application (APP) Menu

P100 Mode of Operation

This parameter sets the mode of operation, when in run mode, and can be set to one of the following:
OPTION
DESCRIPTION
1 = Distance (Default)
Display shows the distance from the transducer face to the surface.
2 = Level
Display shows how full the vessel is
3 = Space
Display shows how empty a vessel is
4 = Volume
Display shows volume of material in the vessel.

P104 Measurement Units

This parameter sets the units you want to use for programming and display
OPTION
DESCRIPTION
1 = metres (Default)
All units of measure are in METRES
2 = cm
All units of measure are CENTIMETRES
3 = mm
All units of measure are in MILLIMETRES
4 = feet
All units of measure are in FEET
5 = inches
All units of measure are in INCHES

P104 Measurement Units

This parameter is to be set to the maximum distance from the face of the transducer to the empty point, in P104 Measurement Units. Note this value affects span as well, so should be set before span. Default: IMP 3 = 3.00m
(9.84 feet), IMP 6 = 6.00m (19.69 feet) and IMP 10 = 10.00m (32.81 feet).
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P106 Span

This parameter should be set to the maximum distance from the Empty Level (P105) to the maximum material level. It is automatically set to be
equal to the Empty Level (P105) less the Near Blanking distance (P107) when you set the empty level. Default IMP 3 = 2.80m (9.19 feet), IMP 6 =
5.70m (18.70 feet) and IMP 10 = 9.70m (31.82 feet).

P107 Near Blanking Distance

This parameter is the distance from the face of the transducer that is not measurable and is pre-set to the minimum value dependant on the version of IMP i.s. being used. It should not be set to less than this figure but can be increased.
OPTION
DESCRIPTION
IMP i.s. 3 metre
Default Blanking Distance = 0.2m (0.66 feet)
IMP i.s. 6 metre
Default Blanking Distance = 0.3m (0.98 feet)
IMP i.s. 10 metre
Default Blanking Distance = 0.3m (0.98 feet)

P107 Near Blanking Distance

This is the distance (as a percentage of empty level) beyond the empty point that the unit will be able to measure, and the default is pre-set to 10% of the empty level.
If the surface being monitored can extend beyond the Empty Level (P105) then the far blanking distance can be increased to a maximum of 100% of empty level.
This parameter is always entered as a % of empty level.
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Volume (UoL) Menu

P600 Vessel Shape

This parameter determines which vessel shape is used when utilising “Volume Conversion”.
The choices are as shown in the table below, along with the dimensions that are required to be entered (P601-P603).
VESSEL SHAPE
P600 VALUE DESCRIPTION
DIMENSIONS
P600 = 0 (Default) Cylindrical Flat Base
Cylinder diameter
P600 = 1 Rectangular Flat Base
Width and Breadth
P600 = 2 Cylindrical Cone Base
Cylinder diameter and height of bottom
P600 = 1 Rectangular Flat Base
Width and Breadth
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VESSEL SHAPE
P600 VALUE DESCRIPTION
DIMENSIONS
P600 = 4 Parabola Base
Cylinder diameter and height of bottom
P600 = 5 Flat Sloped Base
Cylinder diameter
P600 = Flat Sloped Base
Cylinder diameter and height of bottom
P600 = 7 Rectangular flat sloped base
Width and breadth of rectangular section and height of bottom
P600 = 8 Horizontal cylinder with flat ends
Cylinder diameter and tank length
P600 = 9 Horizontal cylinder with parabolic ends
Cylinder diameter, length of one end and section, and tank length
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VESSEL SHAPE
P600 VALUE
DESCRIPTION
DIMENSIONS
P600 = 10 Sphere
Sphere diameter
*P600 = 11 Universal linear
No dimensions required as level, and volume breakpoints are used
*P600 =12 Universal curved
No dimensions required as level, and volume breakpoints are used
*P600 = 11 or 12 can be programmed by IMP PC only. For further assistance please contact your local Pulsar distributor.
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P601-P603 Vessel Dimensions

These three parameters are used to enter the dimension required to calculate the volume. The dimensions required are as shown below and are entered Measurements Units (P104).
VESSEL SHAPE
P601
P602
P603
P600 = 0 Cylindrical flat base
Cylinder
Diameter
Not required
Not required
P600 = 1 Rectangular flat base
Not required
Width of
rectangle
Breadth of
rectangle
P600 = 2 Cylindrical cone base
Height of
base
Width of
rectangle
Not required
P600 =3 Rectangular pyramid base
Height of
base
Width of
rectangle
Breadth of
rectangle
P600 = 4 Cylindrical parabola base
Height of
base
Cylinder
diameter
Not required
P600 = 5 Cylindrical half sphere base
Cylinder
diameter
Not required
Not required
P600 = 6 Cylindrical flat sloped base
Height of
base
Cylinder
diameter
Not required
P600 = 7 Rectangular flat sloped base
Height of
base
Width of
rectangle
Breadth of
rectangle
P600 = 8 Horizontal cylinder flat ends
Length of
cylinder
Cylinder
diameter
Not required
P600 = 9 Horizontal cylinder parabolic ends
Length of
cylinder
Cylinder
diameter
Length of
one end
P600 = 10 Sphere
Sphere
diameter
Not required
Not required

P604 Calculated Volume

This parameter displays the maximum volume that has been calculated by the IMP i.s. and is a Read Only parameter. The volume displayed will be shown in cubic meters and is the total volume available between empty level (P105) and 100% of span (P106).
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P605 Volume Units

This parameter determines the units that you wish to display, for volume conversion. It is used in conjunction with P607 (maximum volume), and the units are shown on the display (subject to P810). The choices are:
OPTION
DESCRIPTION
0 = No units
Volume will be totalised with no units
1 = Tons
Volume will be totalised in Tons
2 = Tonnes
Volume will be totalised in Tonnes
3 = Cubic metres (Default)
Volume will be totalised in Cubic metres
4 = Litres
Volume will be totalised in Litres
5 = UK Gallons
Volume will be totalised in UK Gallons
6 = US Gallons
Volume will be totalised in US Gallons
7 = Cubic Feet
Volume will be totalised in Cubic Feet
8 = Barrels
Volume will be totalised in Barrels
9 = lbs (pounds)
Volume will be totalised in lbs (pounds)

P606 Correction Factor

This parameter is used to enter a correction factor, when required, such as the specific gravity of the material so that the volume calculated is relative to the actual amount of material that can be contained between empty level (P105) and 100% of span (P106). Default = 1

P607 Max Volume

This parameter displays the actual maximum volume that has been calculated by the IMP+, i.e., P604 Calculated Volume x P606 Correction Factor, and is a Read Only parameter. The volume displayed will be shown in P605 Volume Units and is the total volume available between empty level (P105) and 100% of span (P106).
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Display (DiSP) Menu

P800 Display Units

This parameter determines whether the reading displayed is in
Measurement Units (P104), or as a percentage of span.
OPTION
DESCRIPTION
1 = Measured (Default)
Display in Measurement Units (P104)
2 = Percentage
Display is in Percentage of span

P801 Decimal Places

This parameter determines the number of decimal places on the reading during run mode. Minimum = 0 (No decimal places), Maximum 3 = (3 decimal Places) Default = 2

P808 Fail-safe Mode

By default, if a fail-safe condition occurs, then the display, relays and the mA output are held at their last known values until a valid reading is obtained.
If required, then you can change this so that the unit goes to high (100% of span), or low (empty) as follows:
OPTION
DESCRIPTION
1 = Known (Default)
Remain at the last known value
2 = High
Will fail to the high value (100% of span)
3 = Low
Will fail to the low value (empty)

P809 Fail-safe Time

In the event of a fail-safe condition occurring the fail-safe timer determines the time before fail-safe mode is activated. Default = 2.00 mins
If the timer activates, the unit goes into fail-safe, as determined by P808, (Display and P840 (mA Output). When this happens, you will see the message “LOE!” on the display.
When a valid measurement is obtained then the display, relays and mA output will be restored and the timer is reset.
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mA Output (LOOP) Menu

P834 mA Low Level

This parameter sets, in Measurement Units (P104), the value of ‘level’, ‘distance’ or ‘space’, depending on the selected Mode of Operation (P100),
at which 4mA will occur.

P835 mA High Level

This parameter sets, in Measurement Units (P104), the value of ‘level’, ‘distance’ or ‘space’, depending on the selected Mode of Operation (P100),
at which 20 mA output will occur.

P838 mA Low Trim

If the device you are connected to is not calibrated, and not showing the low value, then you can trim it using this parameter. You can either type in the offset directly or use the arrow keys to move the output up and down until you get the expected result on the device that is connected.

P839 mA High Trim

If the device you are connected to is not calibrated, and not showing the high value, then you can trim it using this parameter. You can either type in the offset directly or use the arrow keys to move the output up and down until you get the expected result on the device that is connected.

P840 mA Fail-safe Mode

This parameter determines what happens to the mA output in the event of the unit going into fail-safe mode. The default is to do the same as the system fail-safe (P808), but this can be overridden to force the mA output to an independent fail-safe mode as follows:
OPTION
DESCRIPTION
0 = Default
mA output will fail as per P808.
1 = Hold
mA output will retain its last known value.
2 = Low
mA output will fail to its low condition. 3.5mA
3 = High
mA output will fail to its high condition. 22mA
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Compensation (CoP) Menu

P851 Measurement Offset

The value of this parameter is added to the measured distance, in Measurement Units (P104).
This Offset will be added to the level, as derived from the transducer, and will affect everything including the reading on the display, the relay setpoints and the mA output.

P852 Temperature Source

This parameter determines the source of the temperature measurement. By default, it is set to internal (transducer) (P852=1), which will automatically detect the temperature from the transducer. If for any reason, no temperature input is received, then the Fixed Temp value is used, as set by P854.
The temperature source can be specifically set as follows:
OPTION
DESCRIPTION
1 = Internal (Default)
Always uses temperature reading from transducer.
3 = Fixed
Always uses fixed temperature (P854)

P854 Fixed Temperature

This parameter sets the temperature, in degrees centigrade to be used if P852 (Temperature Source) =3. Default = 20oC
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P860 Sound Velocity

This option allows for the velocity of sound to be changed according to the atmosphere the transducer is operating in. By default, the velocity is set for
342.72m/sec which is the speed of sound travelling in air at a temperature of 20oC.
The table below gives details of the velocity of sound in various gaseous atmospheres. In all cases the velocity indicated is that in a 100% gaseous atmosphere at 0oC. In atmospheres less than 100% it may be necessary to check the level indicated at near empty and near full and compare with the actual level, several times, then adjust the Sound Velocity accordingly to obtain an accurately displayed reading.
GAS
SOUND VELOCITY
Chlorine
206 m/sec
Argon
308 m/sec
Oxygen
316 m/sec
Air
331.5 m/sec
Ammonia
415 m/sec
Methane
430 m/sec
Helium
435 m/sec
Neon
965 m/sec

P645 Vapour Temperature Compensation

The sound velocity in air increases or decreases at a uniform rate of 60cm/sec. per oC, however in atmospheres other than air it will change at a different rate.
This option allows the rate of change in cm/sec. per oC to be set according to the atmosphere and temperature present. The level indicated, should be compared with the actual level, several times, then Vapour Temperature Compensation adjusted accordingly, to obtain an accurately displayed reading. Default = 60 cm/sec. per oC
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Stability (StA) Menu

Damping

Damping is used to damp the display, to enable it to keep up with the process but ignore minor surface fluctuations.

P870 Fill Damping

This parameter determines the maximum rate at which the unit will respond to an increase in level. It should be set slightly higher than the maximum vessel fill rate. Default = 10.000 metres/minute (32.81 feet/minute)

P871 Empty Damping

This parameter determines the maximum rate at which the unit will respond to a decrease in level. It should be set slightly higher than the maximum vessel empty rate. Default = 10.000 metres/minute (32.81 feet/minute)

System (SyS1) Menu

The following three parameters do not affect how the unit performs, but details, contained in them, may be required, by Pulsar, when making technical enquiries.

P921 Enable Code

Enables the passcode (P922), which means the passcode must be entered to go into program mode. If disabled (set to 0), then no passcode is required, and pressing ESC and ENTER button simultaneously will allow entry into the program mode.

P922 Passcode

This is the passcode that must be used to enter program mode. The default is 1997, but this can be changed to another value.

P926 Software Revision

This parameter will display the current software revision.

P928 Serial Number

This parameter will display the serial number of the unit.
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P930 Factory Defaults

This parameter resets all parameter values to the original Factory Set values that were installed when the unit was tested before despatch to you.
To reset parameters, enter 1 and press ENTER, all parameters, except for the mA trims, will be restored to the factory settings (including the DATEM trace) and on completion Stor (Store) will be displayed after which you can ESC out of this parameter and continue programming the IMP i.s. for the required application.

Test (tESt) Menu

P991 Hard Test

When this parameter is selected, the unit will test the following in turn.
Display. All the segments on the LCD and the backlight are lit up, so
you can see if they all work. Press the ENTER button, to end the test.
Keys. You should press each button, to confirm it works, with a counter
showing how many more buttons you must press. Press ESC last, as this will show if all keys were pressed or not. If they were not, then an error message is displayed.

P992 mA Out Test

This parameter will allow you to force a specified current on the mA output, to test the equipment that it is connected to, and to make sure the unit is working correctly. The figure you enter will be generated by the mA output.
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CHAPTER 6 TROUBLESHOOTING

This section describes many common symptoms, with suggestions as to what to do.
SYMPTOM
WHAT TO DO
Display blank, transducer not firing.
Check power supply
Display shows LOE
No valid echo being received, and unit has gone into fault condition. Check material level is not out of range, sensor is perpendicular to material surface.
Incorrect reading being displayed for current level
Measure actual distance from transducer face to surface of material. Enter Program Mode and access SyS1 menu, go to P21and press
ENTER type in the measured distance, press ENTER, wait until “Stor” is displayed and
return to Run Mode, display should now update to correct reading.
Material level is consistently incorrect by the same amount.
Check empty level (P105) correctly entered.
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CHAPTER 7 DISPOSAL

Incorrect disposal can cause adverse effects to the environment. Dispose of the device components and packaging material in accordance
with regional environmental regulations including regulations for electrical \ electronic products.

Transducers

Remove power, disconnect the Transducer, cut off the electrical cable and dispose of cable and Transducer in accordance with regional environmental regulations for electrical \ electronic products.

Controllers

Remove power, disconnect the Controller, and remove battery (if fitted). Dispose of Controller in accordance with regional environmental regulations for electrical \ electronic products.
Dispose of batteries in accordance with regional environmental regulations for batteries.
EU WEEE Directive Logo
This symbol indicates the requirements of Directive 2012/19/EU regarding the treatment and disposal of waste from electric and electronic equipment.
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