Pulsar Measurement IMP+ User guide

Page 1
IMP+
Instruction Manual
Page 2
2
January 2022 Part Number M-080-0-005-3P
COPYRIGHT
© Pulsar Measurement, 2005-22. All rights reserved. No part of this publication may be reproduced, transmitted, transcribed, stored in a retrieval system, or translated into any language in any form without the written permission of Pulsar Process Measurement Limited.
WARRANTY AND LIABILITY
Pulsar Process Measurement Limited guarantee for a period of 2 years from the date of delivery that it will either exchange or repair any part of this product returned to Pulsar Process Measurement Limited if it is found to be defective in material or workmanship, subject to the defect not being due to unfair wear and tear, misuse, modification or alteration, accident, misapplication, or negligence.
DISCLAIMER
Pulsar Measurement neither gives nor implies any process guarantee for this product and shall have no liability in respect of any loss, injury or damage whatsoever arising out of the application or use of any product or circuit described herein.
Every effort has been made to ensure accuracy of this documentation, but Pulsar Measurement cannot be held liable for any errors.
Pulsar Measurement operates a policy of constant development and improvement and reserves the right to amend technical details, as necessary.
The IMP+ shown on the cover of this manual is used for illustrative purposes only and may not be representative of the actual IMP+ supplied.
CONTACT
For technical support, please contact: Europe: supporteurope@pulsarmeasurement.com Outside Europe: supportnorthamerica@pulsarmeasurement.com
If you have any comments or suggestions about this product, please contact: Europe: europe@pulsarmeasurement.com
Outside Europe: northamerica@pulsarmeasurement.com Pulsar Measurement website: www.pulsarmeasurement.com
United States
11451 Belcher Road South Largo, FL 33773 888-473-9546
Canada
16456 Sixsmith Drive Long Sault, Ont. K0C 1P0 855-300-9151
United Kingdom
Cardinal Building, Enigma Commercial Centre
Sandy’s Road, Malvern
WR14 1JJ 00 44 (0)1684 891371
Page 3
PULSAR MEASUREMENT
3
CONTENTS
Chapter 1: Start Here… ........................................................................................................... 5
About this Manual ............................................................................................................... 5
About the IMP+ .................................................................................................................... 6
Product Specification .......................................................................................................... 7
EU Declaration of Conformity ......................................................................................... 9
Chapter 2 Installation ........................................................................................................... 10
Unpacking ............................................................................................................................ 10
Power Supply Requirements......................................................................................... 10
Dimensions .......................................................................................................................... 11
Cable Entry ........................................................................................................................... 14
Terminal Connections ...................................................................................................... 15
Preparation for Operation ............................................................................................. 17
Maintenance ....................................................................................................................... 17
Chapter 3 How To Use Your IMP+ ................................................................................. 18
Operating the Controls ................................................................................................... 18
Using the Menu System ................................................................................................. 20
Parameter Defaults ........................................................................................................... 21
Chapter 4 Getting Results From Your IMP Lite .......................................................... 22
Setting up Your Application.......................................................................................... 22
Using the 4-20 mA Output ............................................................................................ 22
Using the Relays ................................................................................................................ 23
Alarm Relay Set-up ........................................................................................................... 24
Control Relay Set-up ........................................................................................................ 25
Loss of Echo Set-up .......................................................................................................... 26
Setting Security Passcodes ............................................................................................ 26
Resetting Factory Defaults............................................................................................. 27
Checking the Information Specific to your IMP+ ................................................. 27
Using the RS232 Serial Interface ................................................................................. 28
Chapter 5 Parameter Listing and Descriptions .......................................................... 29
Page 4
IMP+ INSTRUCTION MANUAL
4
Parameter Listing .............................................................................................................. 29
Application (APP) Menu ................................................................................................. 29
Relay (rL) Menu .................................................................................................................. 31
Volume (UoL) Menu ......................................................................................................... 34
Display (DiSP) Menu......................................................................................................... 39
mA Output (LOOP) Menu .............................................................................................. 40
Compensation (CoP) Menu ........................................................................................... 41
P860 Sound Velocity ........................................................................................................ 42
Stability (StA) Menu ......................................................................................................... 43
System (SyS1) Menu ........................................................................................................ 43
Test (tESt) Menu ................................................................................................................ 44
Chapter 6 Troubleshooting ................................................................................................ 45
Chapter 7 Disposal ................................................................................................................ 46
Transducers ......................................................................................................................... 46
Controllers............................................................................................................................ 46
Page 5
PULSAR MEASUREMENT
5

CHAPTER 1: START HERE…

Congratulations on your purchase of a Pulsar IMP+ Level Monitoring System. This quality system has been developed over many years and represents the latest in high technology ultrasonic level measurement and control.
It has been designed to give you years of trouble-free performance, and a few minutes spent reading this operating manual will ensure that your installation is as simple as possible.

About this Manual

It is important that this manual is referred to for correct installation and operation. There are various parts of the manual that offer additional help
or information as shown.
Tips
TIP: Look f o r this icon t h r oughout y o u r Pulsar M e a s u r e ment manual to find help f u l informatio n a n d answer s t o f requentl y a s ked questi o n s .
Additional Information
Additional Information
At various parts of the manual, you will find sections like this that explain specific things in more detail.
Page 6
IMP+ INSTRUCTION MANUAL
6

About the IMP+

Functional Description

The IMP+ level monitoring system is a highly developed ultrasonic level measurement system which provides non-contacting level measurement for a wide variety of applications in both liquids and solids. Its unique design allows for both 3 wire and 2 wire (loop powered) configuration all within the same unit.
Easy calibration and maintenance free “fit and forget” performance mean
that you can install the IMP+ Level Monitoring System rapidly and with confidence. Two relays which can be configured for either alarm or control functions, with fully programmable setpoints are provided when connected as a 3-wire device, together with fault condition being indicated by the mA output on both the 2 and 3 wire mode.
The IMP+ operates on the principle of timing the echo received from a
measured pulse of sound transmitted in air and utilises “state of the art”
echo extraction technology. The IMP+ comes in three models: IMP 3 with a range from 0.20m (0.66 feet) to 3.00m (9.84 feet), IMP 6 with a range of 0.3m (0.98 feet) to 6.00m (19.69 feet) and IMP 10 with a range of 0.3m (0.98 feet) to 10.00m (32.81 feet).
The IMP+ can show level, space, distance, on the display. The relays can be
programmed to give an ‘ON’ and ‘OFF’ point for external control. There is a
4-20 mA output (non-isolated in 3 wire mode) that can be connected to a remote chart recorder or PLC, to monitor level, space or distance, dependant
on the measurement mode selected, and provides a ‘fault condition’ alarm
of either 3.5mA or 22mA. The IMP+ lid has an integral LCD display and 4 buttons which are used for
programming purposes when in Program Mode and as hot keys providing additional information whilst in Run Mode.
Page 7
PULSAR MEASUREMENT
7

Product Specification

PHYSICAL
Dimensions
O/A height186mm x O/A diameter 133mm (5.24” x
7.32”)
Mounting
1.5” BSP/NPT (IMP3 and 6 models) 2” BSP/NPT
(IMP10)
Weight
Nominal 1 kg
Cable entry detail
2 off cable glands 4.5 – 10mm. (torque to 2NM)
ENVIRONMENTAL
IP Rating (Wall)
IP67
Max. & min. temperature (Ambient)
-40ºC to +65ºC (-4ºF to 149ºF)
Max. & min. temperature (Transducer)
-40ºC to +80ºC (-4ºF to 176ºF)
CE Approval
See EU Declaration of Conformity
PERFORMANCE
Beam angle (-3dB half power)
<10° inclusive
Operating frequency
IMP 3 125kHz, IMP 6 75kHz, IMP 10 41kHz
Range
IMP 3 0.2 – 3m (0.66 – 10ft) IMP 6 0.3 – 6m (0.98 – 20ft) IMP 10 0.3 – 10m (0.98 – 33ft)
Accuracy
± 0.25% or 6mm (0.24 inches) whichever is greater
Resolution
± 0.1% or 2mm (0.08inches) whichever is greater
4-20mA output
Resolution 5µA
Temperature compensation
Via internal temperature sensor (± 0.5°C accuracy)
Response time
Power up to stable reading = 10 seconds
2-wire configuration (isolated)
Passive 4-20mA output
Current output
3.5-22mA
3-wire configuration (non­isolated)
0-10V analogue output. Active and passive 4-20mA outputs. Backlit LCD display
Power consumption with relays energised
<60mA (less 12mA/relay not energised)
PROGRAMMING
PC Programming
Via RJ11 port to RS232 using IMP PC software
On-board programming
Via 4 button keypad and a 4-digit LCD display
Page 8
IMP+ INSTRUCTION MANUAL
8
SUPPLY
Power supply
11 - 30V DC
Pulsar Measurement operates a policy of constant development and improvement and reserve the right to amend technical details, as necessary.
Page 9
PULSAR MEASUREMENT
9

EU Declaration of Conformity

Page 10
IMP+ INSTRUCTION MANUAL
10

CHAPTER 2 INSTALLATION

Unpacking

Power Supply Requirements

The IMP+ operates from a DC supply of 11 –30V and will typically draw less than 0.06A.
The compact one-piece construction of the IMP+ can be mounted easily using the integral nose thread (1.5" or 2" BSP/ NPT, dependent on model).
When choosing a location to mount the Imp, bear in mind the following:
For access to the LCD display and programming buttons it is
recommended that you mount it in an area which is easily accessible.
The ultrasonic signal path should be free of falling material and
obstructions such as pipes, beams etc.
The IMP 3 should be mounted at least 20cm (0.66 feet) above the
maximum level of the material and be perpendicular to the surface. Whilst the IMP 6 and 10 should be mounted at least 30cm (0.98 feet) above the maximum level of the material and be perpendicular to the surface.
The ambient temperature is between -20ºC and 65ºC.
There should be no high voltage cables or electrical inverters close by.
Important Notice
All shipping cartons should be opened carefully. When using a box cutter, do not plunge the blade deeply into the box, as it could potentially cut or scratch equipment components. Carefully remove equipment from each carton, checking it against the packing list before discarding any packing material. If there is any shortage or obvious shipping damage to the equipment, report it immediately to Pulsar Measurement.
Important Notice
All electronic products are susceptible to electrostatic shock, so follow proper grounding procedures during installation.
Page 11
PULSAR MEASUREMENT
11

Dimensions

The dimensions of the IMP+ are shown below:
1” BSP/NPT – IMP+ 3 & 6
2” BSP/NPT – IMP+ 10
Page 12
IMP+ INSTRUCTION MANUAL
12

Outdoor and Open Vessel Installation

The IMP+ can be simply mounted on a bracket, suitable for the application and secured using the thread located at the top of the transducer (2"BSP/NPT).
Care should be taken to ensure that the IMP+ is not installed in direct sunlight, to avoid errors in the measurement of ambient temperature.
Attention should also be taken, when mounting the unit, to ensure that strong windy conditions are avoided, wherever possible, to prevent abnormal operation.
“L” should as a minimum be at least that as detailed in the table above
but can be greater if required.

Closed Vessel Installation

“L” should as a minimum be at least that as detailed in the table above but
can be greater if required. The IMP+ can be simply screwed into a flange and secured using the thread located at the top of the transducer (1.5" or 2"BSP/ NPT, dependent on model).
Where possible use a flange made of a synthetic material such as PVC, in cases where a metal flange is used it is advisable to fit a suitable gasket between the flange of the IMP+ and the connection to the vessel.
IMP MODEL
RANGE
L = BLANKING
Lite 3
3 metres
(9.84 feet)
200mm
(0.66 feet)
Lite 6
6 metres
(19.69 feet)
300mm
(0.98 feet)
Lite 10
10 metres
(32.18 feet)
300mm
(0.98 feet)
Page 13
PULSAR MEASUREMENT
13

Standpipe installations

When mounting the IMP+ to a standpipe care should be taken to ensure that the standpipe is of sufficient diameter with reference to its length, see the table below for details:
When using a standpipe, fixed to the top of a vessel, ensure that the open end of the standpipe is clear of any obstructions such as weld seams, gaskets etc. to avoid unwanted signal returns.
If using standpipes which extend into the vessel, beyond the blanking distance, but not as far as the empty level, then the open end of the standpipe should be cut to an angle of 45o.
DIA. (D)
L = BLANKING
mm
inches
mm
inches
80 3 220
8
100 4 300
12
150 6 420
16
200 8 560
22
Important Notice
If the equipment is installed or used in a manner not specified in this manual, then the protection provided by the equipment may be impaired.
The maximum level
(100% of Span), is
inside the blanking
distance
Pipe should be
free of
obstructions such
as weld seams
Correct standpipe
installation
Page 14
IMP+ INSTRUCTION MANUAL
14

Cable Entry

The IMP Lite+ has two M16 cable entries, fitted with a suitable gland, to ensure moisture protection is maintained.

Terminal Connection Details

The IMP+’s unique design allows for both 3 wire and 2 wire (loop powered) configuration within the same unit the terminal connections for both configurations are as detailed below. Wiring details are also given on the terminals under the access cover.

2 Wire (Loop Powered)

Page 15
PULSAR MEASUREMENT
15

3 Wire

Source mode - the power for the loop is supplied by the IMP+.

Terminal Connections

2 Wire

Terminal 1 + ve: Direct Current (DC) input (11-30VDC) Terminal 2 - ve: Current Output (4-20mA)
Page 16
IMP+ INSTRUCTION MANUAL
16

Loop Resistance

For two wire operation, the maximum cable resistance allowable can be calculated from the graph below. For example, if an IMP+ were supplied from 24v connected as a 2-wire unit (4-20mA only), the maximum total cable resistance is 590 ohms, for a typical 77 ohm /km cable this would mean a maximum cable length of 590/77 = 7.6km, remember this total cable resistance, so this figure has to be divided by 2 to give 3.8km max distance.
Maximum cable resistance vs supply voltage for 2 wire mode.
Maximum cable resistance vs supply voltage for 3 wire mode.
Allowable total cable resistance for Loop-
powered IMP
0
100
200
300
400
500
600
700
800
900
1000
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
Supply Voltage
Total Cable resistance
4-20mA Sourcing Total load resistance allowable
@ 22mA output
0
200
400
600
800
1000
1200
7 8 9 101112 1314 1516 1718 1920 21 22 23 24 25 26 27 28 29 30
4-20mA supply Voltage
Maximum load resistance
Page 17
PULSAR MEASUREMENT
17

3 Wire

Terminal 1: + ve Current Output (4 – 20mA SINK MODE) (NOT USED IN SOURCE MODE)
Terminal 2: - ve ground (4-20mA SINK MODE) Terminal 3: - ve: Direct Current (DC) input (11-30VDC) Terminal 4: + ve: Direct Current (DC) input (11-30VDC) Terminal 5: + ve Current Output (4 – 20mA SOURCE MODE) Terminal 6: + ve: 0-10V output (P842 = 1) or 0-5V output (P842 = 0) Terminal 7: - ve: 0-10V output (P842 = 1) or 0-5V output (P842 = 0) Terminal 8: Relay 1 Normally Open (N/C) Contact (De-energised) Terminal 9: Relay 1 Common Terminal 10: Relay 1 Normally Closed (N/O) Contact (De-energised) Terminal 11: Relay 2 Normally Open (N/C) Contact (De-energised) Terminal 12: Relay 2 Common Terminal 13: Relay 2 Normally Closed (N/O) Contact (De-energised)

Preparation for Operation

Before switching on, check the following:
The IMP+ is mounted correctly.
The power supply is correctly installed.

Maintenance

There are no user serviceable parts inside your IMP Lite if you experience any problems with the unit, then please contact Pulsar Process Measurement for advice.
To clean the equipment, wipe with a damp cloth. Do not use any solvents on the enclosure.
Important Notice
If the equipment is installed or used in a manner not specified in this manual, then the protection provided by the equipment may be impaired.
Page 18
IMP+ INSTRUCTION MANUAL
18

CHAPTER 3 HOW TO USE YOUR IMP+

Operating the Controls

Display

Whilst in the Run Mode, the 4-digit LCD, by default, will display the current level reading in metres, the display will also alternate between the reading
and “LOE” when a fault condition (Loss of Echo) is detected. When in the
Program Mode the display is used to read information on the Menu Options and the values entered.
There are two operating modes for your IMP Lite, Run Mode and Program Mode.

Run Mode

This mode is used once the IMP+ has been set up in program mode. It is also the default mode that the unit reverts to when it resumes operation after a power failure. When the IMP+ is switched on for the first time, it will display, in P104 Measurement Units, the distance from the transducer face to the target.

Program Mode

This mode is used to set up the IMP+ or change information already set, this is achieved by using the 4 push buttons located below the display.
Entering a value for each of the menu options that are relevant to your application provides all the programming information.
Page 19
PULSAR MEASUREMENT
19

Button Functions

There are 4 push buttons located under the display. Their name and functions are as follows:

How to Access Program Mode

To access the Program mode, press the “ESC” and “Enter” button simultaneously, where upon the display will show PASS on the LCD display briefly, to prompt you to enter the password, the display will now show 0000, and the left-hand digit will flash.
By using the UP and DOWN keys to increment or decrement the digit, and the ENTER key to shift the flashing digit to the next position. Assuming the passcode is the default 1997, you should then enter this.
The ESC key can be used to go back to the previous digit. Finally, when you have selected all digits pressing the ENTER key again will input the selected pass code to the IMP Lite, if successful the display will show APP (Application). If, however you input the wrong pass code the IMP Lite LCD display will show Fail for 2 seconds and will revert to run mode.
BUTTON
RUN MODE
PROGRAM MODE
ESC
Displays details of unit Serial No. and Software Version
Used to Navigate out of the Menu System and return to Run Mode. Also used to Cancel a Parameter Value entered in error.
UP
Displays Current Temperature
Used for Navigating around Menu System and Increasing Menu Option Values.
DOWN
Displays Current Echo Strength (dB’s)
Used for Navigating around Menu System and Decreasing Menu Option Values.
ENTER
Displays current mA output
Used to confirm an action such as entering a Menu Option or Enter a Parameter Value.
Page 20
IMP+ INSTRUCTION MANUAL
20

Using the Menu System

The menu system has been designed to make the changing of parameters very simple. Once in the Program Mode the display will show a line of text that displays the menu system. Pressing the Up and Down buttons will scroll the display between the menu items, (as shown below, starting at APP).
As you press the UP and DOWN buttons to scroll left and right between the menu options, you can press ENTER at any time to select a specific menu which will then take you to the parameters within the selected menu.
Once you have reached the relevant menu, scroll through the parameters, and enter the necessary information. To enter the information, use the UP and DOWN keys to increment or decrement the digit, and the ENTER key to shift the flashing digit to the next position, once you have completed entering the value required pressing the ENTER button again will save the value.
When you have finished, press CANCEL to go back to the previous level. When you have reached the top level, then the IMP+ will ask for confirmation before allowing you to go back into run mode. This is done by pressing ENTER at the display prompt.
APP
(Application)
rL
(Relays)
UoL
(Volume)
DiSP
(Display)
LOOP
(mA Output)
Cop
(Compensation)
SyS1
(System)
tESt
(Test)
StA
(Stability)
Page 21
PULSAR MEASUREMENT
21

Parameter Defaults

Factory Defaults

When you first switch the IMP+ on, it will be reading the distance from the face of the transducer to the material surface. It will be indicating in P104 Measurement Units, as shown on the display
Once you are satisfied with the installation, and the IMP+ is reading what you would expect in terms of distance from the face of the transducer to the material level, then you can proceed with programming, for the intended application. It is sensible to program all the required parameters at the same time. The system will be then set-up.
Note The span is automatically calculated from the empty level, so the empty level should be entered first.
Important Notice
When first installing the IMP+, or subsequently moving or using the unit on a new application, before proceeding to program the unit for its intended application it is recommended that you ensure that all parameters are at their default values by completing a Factory Defaults P930, as described in Chapter 5 Parameter Guide.
In some applications, it is simplest to empty the vessel, take a reading from the Imp for distance and then setup the empty level to this figure.
Page 22
IMP+ INSTRUCTION MANUAL
22

CHAPTER 4 GETTING RESULTS FROM YOUR IMP LITE

This chapter explains how to use the various functions of your IMP+. Where specific parameters are used, consult Parameter Guide in Chapter 5.

Setting up Your Application

Empty Distance

Empty Distance (P105) is the distance from the face of the transducer to the material at the bottom of the vessel.

Span

Span (P106) is the distance from the empty level (0% full) to span (100% full).

Near and Far Blanking

Near blanking (P107) is the distance from the face of the transducer that the Imp will not record a level nearer than. A typical reason to increase this from the default value would be if you wish to ignore close in obstructions.
Far blanking (P108) is the distance (as a percentage of empty level) beyond the empty level that the Imp will read, the default is plus 20% of empty level. If you wish to monitor further than the empty level, then increase this figure, so that the empty level plus the far blanking figure (as % of empty level) is greater than the surface being measured, within the capability of the transducer being used.

Using the 4-20 mA Output

The mA output can be used to monitor remotely what the IMP+ is showing, so it can be displayed remotely, integrated into a PLC, or used to generate a record using a chart recorder or similar.
By default, the IMP+ will provide a 4-20 mA output that represents what is displayed on the Imp, but these parameters can be overwritten as follows.
For example, when P100 = 2 (Level), the 4-20 mA will represent the empty level (4mA) and 100% of the operational span (20mA), but you may wish to only represent a section of the operational span. For example, the application may have an operational span of 6 metres, but you may only wish to represent empty level to 5 metres. If so, change P834 (Low Value) to 0, and P835 (High Value) to 5.0.
Page 23
PULSAR MEASUREMENT
23
If the device connected to the mA output is out of calibration, and cannot be calibrated, then the low and high current levels can be trimmed by altering P838 (Low Trim) and P839 (High Trim). To do this, simply enter the value that ensures that 4 mA or 20 mA respectively are shown on the remote device. You can use the left/right menu keys to alter the value until the correct reading is shown on the remote device, rather than typing in a value.

Using the Relays

All relay related parameters are prefixed with a 2**. The second digit of the three-figure parameter number denotes the relay
number as follows:
2 1* parameters for Relay 1
22* parameters for Relay 2
The third digit selects specific parameters for the setting up of the relays, which can be selected individually and results in the following parameter numbers for each relay.
Relay 1 210 to 218 Relay 2 220 to 228
Each relay can be configured in any of the options shown below, and usually has two associated set-point values with it (e.g., level) for ON and OFF.
You first need to decide which relays are to be used as alarms. The first
parameter for each relay determines the type of the relay will be (i.e. not in use, alarm or control.), and what the further relay parameters, applicable to
your selection, represent. Each of these types will now be described. There are three types that each relay, individually, can be set to, for example,
consider Relay 1, you can select parameter P210 from the following options:
0 = Not in Use relay will remain in the de-energised condition. 1=Alarm: relay will de-energise to set the alarm “ON”. 2=Control relay will energise to set the control “ON”.
Important Notice
When relays are programmed to act as Level Alarms relay setpoints are set in relation to the level of the material in the vessel, irrespective of the setting of the mode of operation (P100).
Page 24
IMP+ INSTRUCTION MANUAL
24

Alarm Relay Set-up

The alarm relays are de-energised to turn the alarms “ON” and energised to turn the alarms “OFF”. In this way, loss of power will ensure that the alarm is
activated. To set an alarm relay, set the first parameter for the relay to equal 1. For
example:
Setting Relay 1 for alarm purposes P210 = 1 Setting Relay 2 for alarm purposes P220 = 1
The second parameter for each relay determines the function of the alarm relay, using the example of Relay 1, the alarm function can be selected from the options available in parameter P211.
For full details of all available alarm options please refer to P211, 221 Relay Function… If P210, 220 = 1(Alarm) tables in Chapter 5.
The third parameter, and the fourth parameter for each relay set the
Alarm ON” and “OFF” points. For a high alarm then set “ONhigher thanOFF”. For low alarm then set “ONlower than OFF”. Using the example
of Relay 1 P213 and P214 set the “ON” and “OFF” points. For example, using Relay 1:
HIGH ALARM
LOW ALARM
P213 “ON” Setpoint
P213 “ON” Setpoint
Higher than
Lower than
P214 “OFF” Setpoint
P214 “OFF” Setpoint
Page 25
PULSAR MEASUREMENT
25

Control Relay Set-up

The control relays are energised to turn the control “ON” (start process
function), and de-energised to turn the control “OFF” (stop process function). In this way, loss of power will ensure that the pumps are turned “OFF”.
To set a control relay, set the first parameter for the relay to equal 2. For example:
Setting Relay 1 for control purposes P210 = 2 Setting Relay 2 for control purposes P220 = 2
The second parameter for each relay determines the function of the control relay, using the example of Relay 1, the control function can be selected from the options available in parameter P211.
For full details of all available alarm options please refer to P211, 221 Relay Function… If P210, 220 = 2(control) tables in Chapter 5.
The third parameter and fourth parameter are set to determine the switch points for the control relay. The control functions are started and stopped
at the “ON” and “OFF” setpoints. To set a control down function (reduce level) then set “ONhigher than OFF”. To set a control up function (increase level) then set “ONlower than OFF”.
For example, using Relay 1
HIGH ALARM
LOW ALARM
P213 “ON” Setpoint
P213 “ON” Setpoint
Higher than
Lower than
P214 “OFF” Setpoint
P214 “OFF” Setpoint
Page 26
IMP+ INSTRUCTION MANUAL
26

Loss of Echo Set-up

When a relay is assigned to Loss of Echo (LOE) or fault condition, it will be set as an alarm relay which will be de-energised to turn the alarm (LOE)
“ON” and energise to turn the alarm (LOE) “OFF”. In this way, loss of power
will ensure that the alarm is activated. To set a LOE alarm relay, set the first parameter for the relay to equal 1 and set the second parameter to 4 Example: Setting Relay 1 for LOE Alarm purposes, set P210 to 1 and then set P211 to 4.
When a relay is assigned to LOE no further parameters are required.

Setting Security Passcodes

A passcode is used to switch the IMP+ from Run Mode into Program Mode.
You can set a new passcode to prevent anyone changing any of your settings within your IMP+. The default passcode is 1997, but this may be changed as follows.

Using A Passcode

If you do not want to use a passcode, you can disable it as follows. First, enter Program Mode and go to the SyS1 (System) menu. Select P921 which is the passcode enable parameter.
As shown on the display, setting the passcode enable to ‘0’ will disable it, or
1’ will enable the use of passcode.
Important Notice
The passcode is also used for remote access using the RS232, so if this is being used, be sure to ensure any additional equipment using this feature is changed accordingly.
Important Notice
If the use of a passcode has been disabled, then you can move straight into Program Mode from Run Mode by pressing the ESC and ENTER button simultaneously.
Page 27
PULSAR MEASUREMENT
27

Changing the Passcode

You can set the passcode to any number from 0000 to 9999. To do this, enter Program Mode and go to SyS1 (System) menu. Select P922 which is the Passcode parameter which can be changed as required.

Resetting Factory Defaults

If you need to restore parameters to their original factory settings, then enter Program Mode go to the SyS1 (System) menu and ENTER. Using the UP and DOWN buttons, go to parameter P930, and ENTER, P930 is the factory defaults parameter, change the value to 1 and ENTER , all parameters, with the exception of the mA trims, will be restored to the
factory settings (including the DATEM trace) and on completion ‘Stor’ (Store)
will be displayed after which you can ESC out of this parameter and continue programming the IMP Lite for the required application.

Checking the Information Specific to your IMP+

There are some parameters dedicated to each individual IMP+, such as the software revision and the unit’s serial number.

Checking the Software Revision and Serial Number

If you need to identify the serial number of the unit or the current level of software in your IMP+, whilst in Run Mode press the ESC button and the serial number along with the software revision will be displayed. Alternatively enter Program Mode and select SyS1 (System) menu and
ENTER. Select parameter P926 to view the identity of the current software revision or P928 for the serial number of the unit.
Page 28
IMP+ INSTRUCTION MANUAL
28

Using the RS232 Serial Interface

The RS232 serial interface is used to communicate between the IMP+, and a PC using the optional Pulsar IMP PC software, this software is used to obtain information from the IMP+ so that echo traces can be viewed, parameters can be uploaded, downloaded, and saved.
To do so, the settings for communications control are set as follows and cannot be changed: baud rate 19,200, 8 data bits, no parity, 1 stop bits.
Connection between the IMP+ and the PC is made via RJ11 connector located under the lid of the IMP+.
Important Notice
When connecting to the RS232 (RJ11) port this will cause the IMP+ to draw 20mA, this is necessary to ensure correct operation of the RS232.
Page 29
PULSAR MEASUREMENT
29

CHAPTER 5 PARAMETER LISTING AND DESCRIPTIONS

Parameter Listing

This chapter describes all the parameters contained within the IMP+.

Application (APP) Menu

P100 Mode of Operation

This parameter sets the mode of operation, when in run mode, and can be set to one of the following:
OPTION
DESCRIPTION
1 = Distance (Default)
Display shows the distance from the transducer face to the surface.
2 = Level
Display shows how full the vessel is
3 = Space
Display shows how empty a vessel is
4 = Volume
Display shows volume of material in the vessel.

P104 Measurement Units

This parameter sets the units you want to use for programming and display
OPTION
DESCRIPTION
1 = metres (Default)
All units of measure are in METRES
2 = cm
All units of measure are CENTIMETRES
3 = mm
All units of measure are in MILLIMETRES
4 = feet
All units of measure are in FEET
5 = inches
All units of measure are in INCHES

P105 Empty Distance

This parameter is to be set to the maximum distance from the face of the transducer to the empty point, in P104 Measurement Units. Note this value affects span as well, so should be set before span. Default: IMP 3 = 3.00m
(9.84 feet), IMP 6 = 6.00m (19.69 feet) and IMP 10 = 10.00m (32.81 feet).
Page 30
IMP+ INSTRUCTION MANUAL
30

P106 Span

This parameter should be set to the maximum distance from the Empty Level (P105) to the maximum material level. It is automatically set to be
equal to the Empty Level (P105) less the Near Blanking distance (P107) when you set the empty level. Default IMP 3 = 2.80m (9.19 feet), IMP 6 =
5.70m (18.70 feet) and IMP 10 = 9.70m (31.82 feet).

P107 Near Blanking Distance

This parameter is the distance from the face of the transducer that is not measurable and is pre-set to the minimum value dependant on the version of IMP+ being used. It should not be set to less than this figure but can be increased.
OPTION
DESCRIPTION
Lite 3 metre
Default Blanking Distance = 0.2m (0.66 feet)
Lite 6 metre
Default Blanking Distance = 0.3m (0.98 feet)
Lite 10 metre
Default Blanking Distance = 0.3m (0.98 feet)

P108 Far Blanking Distance

This is the distance (as a percentage of empty level) beyond the empty point that the unit will be able to measure, and the default is pre-set to 10% of the empty level.
If the surface being monitored can extend beyond the Empty Level (P105) then the far blanking distance can be increased to a maximum of 100% of empty level.
This parameter is always entered as a % of empty level.
Page 31
PULSAR MEASUREMENT
31

Relay (rL) Menu

P210 (Relay 1), P220 (Relay 2) – Relay Type

This parameter defines what type each relay should be, see the table below for available options.
OPTION
DESCRIPTION
0 = Not in Use (Default)
Relay not programmed
1 = Alarm
Relay is programmed as an alarm relay, which will de-energise ON, and energise OFF. This will ensure an alarm is raised if the power fails to the unit.
2 = Control
Relay is programmed as a control relay, which will energise ON, and de-energise OFF.

Alarms

P210 (Relay 1), P20 (Relay 2) = 1 (Alarm)

P211 (RL1), P221 (RL2) – Relay Function

OPTION
DESCRIPTION
0 = Off (Default)
Relay will not operate
1 = Level
Alarm is based on the level in the vessel, and the type of level alarm (P212, 222) and two setpoints must be set (P213, 223 & P214, 224). Setpoints are entered in Display Units or % of span as referenced to Empty Level *.
4 = Loss of Echo
Alarm is raised if the Failsafe Timer (P809) expires. No setpoints are required
Page 32
IMP+ INSTRUCTION MANUAL
32
P213 (Relay 1), P223 (Relay 2) - Relay “ON” Setpoint This parameter determines the “ON” point for the alarm and should be set
as follows, in Measurement Units P104
P214 (Relay 1), P224 (Relay 2) - Relay “OFF” Setpoint This parameter determines the “OFF” point for the alarm and should be set
as follows, in Measurement Units P104

LOE (Loss Of Echo))

No setpoints are required when relays are used as LOE (Loss Of Echo)

Control

P210 (Relay 1), P220 (Relay 2) =2 (Control)

P211 (Relay 1), P221 (Relay 2) - Relay Function

This parameter defines whether the general control relay function is currently “ON” or “OFF”.
OPTION
DESCRIPTION
0 = Off (Default)
Relay will not operate
1 = On
Control is based on the level in the vessel. All general controls are used to assist each other (run at the same time) and each general control has its own “ON” and “OFF” setpoints.
HIGH ALARM
LOW ALARM
P213/P223 “ON” Setpoint
P213/P223 “ON” Setpoint
Higher than
Lower than
P214/P214 “OFF” Setpoint
P214/P224 “OFF” Setpoint
HIGH ALARM
LOW ALARM
P214/P224 OFF” Setpoint
P213/P223 OFF” Setpoint
Lower than
Higher than
P214 “OFF” Setpoint
P214 “OFF” Setpoint
Page 33
PULSAR MEASUREMENT
33
P213 (Relay 1), P223 (Relay 2) - Relay “ON” Setpoint
This parameter determines the “ON” point for the control relay and should be set as follows, in Measurement Units P104
P214 (Relay 1), P224 (Relay 2) - Relay “OFF” Setpoint
This parameter determines the “OFF” point for the control relay and should be set as follows, in Measurement Units P104
CONTROL DOWN
CONTROL UP
P213/P223 “ON” Setpoint
P213/P223 “ON” Setpoint
Higher than
Lower than
P214/P214 “OFF” Setpoint
P214/P224 “OFF” Setpoint
CONTROL DOWN
CONTROL UP
P214/P224 OFF” Setpoint
P213/P223 OFF” Setpoint
Lower than
Higher than
P214 “OFF” Setpoint
P214 “OFF” Setpoint
Page 34
IMP+ INSTRUCTION MANUAL
34

Volume (UoL) Menu

P600 Vessel Shape

This parameter determines which vessel shape is used when utilising “Volume Conversion”.
The choices are as shown in the table below, along with the dimensions that are required to be entered (P601-P603).
VESSEL SHAPE
P600 VALUE DESCRIPTION
DIMENSIONS
P600 = 0 (Default) Cylindrical Flat Base
Cylinder diameter
P600 = 1 Rectangular Flat Base
Width and Breadth
P600 = 2 Cylindrical Cone Base
Cylinder diameter and height of bottom
P600 = 3 Rectangular Flat Base
Width and Breadth
Page 35
PULSAR MEASUREMENT
35
VESSEL SHAPE
P600 VALUE DESCRIPTION
DIMENSIONS
P600 = 4 Parabola Base
Cylinder diameter and height of bottom
P600 = 5 Flat Sloped Base
Cylinder diameter
P600 = 6 Flat Sloped Base
Cylinder diameter and height of bottom
P600 = 7 Rectangular flat sloped base
Width and breadth of rectangular section and height of bottom
P600 = 8 Horizontal cylinder with flat ends
Cylinder diameter and tank length
P600 = 9 Horizontal cylinder with parabolic ends
Cylinder diameter, length of one end and section, and tank length
Page 36
IMP+ INSTRUCTION MANUAL
36
VESSEL SHAPE
P600 VALUE
DESCRIPTION
DIMENSIONS
P600 = 10 Sphere
Sphere diameter
*P600 = 11 Universal linear
No dimensions required as level, and volume breakpoints are used
*P600 =12 Universal curved
No dimensions required as level, and volume breakpoints are used
*P600 = 11 or 12 can be programmed by IMP PC only. For further assistance please contact your local Pulsar distributor.
Page 37
PULSAR MEASUREMENT
37

P601-P603 Vessel Dimensions

These three parameters are used to enter the dimension required to calculate the volume. The dimensions required are as shown below and are entered Measurements Units (P104).
VESSEL SHAPE
P601
P602
P603
P600 = 0 Cylindrical flat base
Cylinder
Diameter
Not required
Not required
P600 = 1 Rectangular flat base
Not required
Width of
rectangle
Breadth of
rectangle
P600 = 2 Cylindrical cone base
Height of
base
Width of
rectangle
Not required
P600 =3 Rectangular pyramid base
Height of
base
Width of
rectangle
Breadth of
rectangle
P600 = 4 Cylindrical parabola base
Height of
base
Cylinder
diameter
Not required
P600 = 5 Cylindrical half sphere base
Cylinder
diameter
Not required
Not required
P600 = 6 Cylindrical flat sloped base
Height of
base
Cylinder
diameter
Not required
P600 = 7 Rectangular flat sloped base
Height of
base
Width of
rectangle
Breadth of
rectangle
P600 = 8 Horizontal cylinder flat ends
Length of
cylinder
Cylinder
diameter
Not required
P600 = 9 Horizontal cylinder parabolic ends
Length of
cylinder
Cylinder
diameter
Length of
one end
P600 = 10 Sphere
Sphere
diameter
Not required
Not required

P604 Calculated Volume

This parameter displays the maximum volume that has been calculated by the IMP Lite and is a Read Only parameter. The volume displayed will be shown in cubic meters and is the total volume available between empty level (P105) and 100% of span (P106).
Page 38
IMP+ INSTRUCTION MANUAL
38

P605 Volume Units

This parameter determines the units that you wish to display, for volume conversion. It is used in conjunction with P607 (maximum volume), and the units are shown on the display (subject to P810). The choices are:
OPTION
DESCRIPTION
0 = No units
Volume will be totalised with no units
1 = Tons
Volume will be totalised in Tons
2 = Tonnes
Volume will be totalised in Tonnes
3 = Cubic metres (Default)
Volume will be totalised in Cubic metres
4 = Litres
Volume will be totalised in Litres
5 = UK Gallons
Volume will be totalised in UK Gallons
6 = US Gallons
Volume will be totalised in US Gallons
7 = Cubic Feet
Volume will be totalised in Cubic Feet
8 = Barrels
Volume will be totalised in Barrels
9 = lbs (pounds)
Volume will be totalised in lbs (pounds)

P606 Correction Factor

This parameter is used to enter a correction factor, when required, such as the specific gravity of the material so that the volume calculated is relative to the actual amount of material that can be contained between empty level (P105) and 100% of span (P106). Default = 1

P607 Max Volume

This parameter displays the actual maximum volume that has been calculated by the IMP+, i.e., P604 Calculated Volume x P606 Correction Factor, and is a Read Only parameter. The volume displayed will be shown in P605 Volume Units and is the total volume available between empty level (P105) and 100% of span (P106).
Page 39
PULSAR MEASUREMENT
39

Display (DiSP) Menu

P800 Display Units

This parameter determines whether the reading displayed is in
Measurement Units (P104), or as a percentage of span.
OPTION
DESCRIPTION
1 = Measured (Default)
Display in Measurement Units (P104)
2 = Percentage
Display is in Percentage of span

P801 Decimal Places

This parameter determines the number of decimal places on the reading during run mode. Minimum = 0 (No decimal places), Maximum 3 = (3 decimal Places) Default = 2

P808 Fail-safe Mode

By default, if a fail-safe condition occurs, then the display, relays and the mA output are held at their last known values until a valid reading is obtained.
If required, then you can change this so that the unit goes to high (100% of span), or low (empty) as follows:
OPTION
DESCRIPTION
1 = Known (Default)
Remain at the last known value
2 = High
Will fail to the high value (100% of span)
3 = Low
Will fail to the low value (empty)

P809 Fail-safe Time

In the event of a fail-safe condition occurring the fail-safe timer determines the time before fail-safe mode is activated. Default = 2.00 mins
If the timer activates, the unit goes into fail-safe, as determined by P808, (Display and P840 (mA Output). When this happens, you will see the message “LOE!” on the display.
When a valid measurement is obtained then the display, relays and mA output will be restored and the timer is reset.
Page 40
IMP+ INSTRUCTION MANUAL
40

mA Output (LOOP) Menu

P834 mA Low Level

This parameter sets, in Measurement Units (P104), the value of ‘level’, ‘distance’ or ‘space’, depending on the selected Mode of Operation (P100),
at which 4mA will occur.

P835 mA High Level

This parameter sets, in Measurement Units (P104), the value of ‘level’, ‘distance’ or ‘space’, depending on the selected Mode of Operation (P100),
at which 20 mA output will occur.

P838 mA Low Trim

If the device you are connected to is not calibrated, and not showing the low value, then you can trim it using this parameter. You can either type in the offset directly or use the arrow keys to move the output up and down until you get the expected result on the device that is connected.

P839 mA High Trim

If the device you are connected to is not calibrated, and not showing the high value, then you can trim it using this parameter. You can either type in the offset directly or use the arrow keys to move the output up and down until you get the expected result on the device that is connected.

P840 mA Fail-safe Mode

This parameter determines what happens to the mA output in the event of the unit going into fail-safe mode. The default is to do the same as the system fail-safe (P808), but this can be overridden to force the mA output to an independent fail-safe mode as follows:
OPTION
DESCRIPTION
0 = Default
mA output will fail as per P808.
1 = Hold
mA output will retain its last known value.
2 = Low
mA output will fail to its low condition. 3.5mA
3 = High
mA output will fail to its high condition. 22mA
Page 41
PULSAR MEASUREMENT
41

P842 Voltage Output

This parameter will determine the range of the voltage output. The voltage output will automatically be scaled to represent the Span P106 where 0volts represents 0% (empty) and maximum voltage 5 or 10 volts, depending on range selected, will represent 100% (full).
OPTION
DESCRIPTION
0 = 5 volts
Voltage output range will be 0 – 5 volts
1 = 10 volts
Voltage output range will be 0 – 10 volts

Compensation (CoP) Menu

P851 Measurement Offset

The value of this parameter is added to the measured distance, in Measurement Units (P104).
This Offset will be added to the level, as derived from the transducer, and will affect everything including the reading on the display, the relay setpoints and the mA output.

P852 Temperature Source

This parameter determines the source of the temperature measurement. By default, it is set to internal (transducer) (P852=1), which will automatically detect the temperature from the transducer. If for any reason, no temperature input is received, then the Fixed Temp value is used, as set by P854.
The temperature source can be specifically set as follows:
OPTION
DESCRIPTION
1 = Internal (Default)
Always uses temperature reading from transducer.
3 = Fixed
Always uses fixed temperature (P854)

P854 Fixed Temperature

This parameter sets the temperature, in degrees centigrade to be used if
P852 (Temperature Source) =3. Default = 20oC
Important Notice
In the event of a failsafe condition occurring, the voltage output will fail in accordance with the Failsafe Mode P808
Page 42
IMP+ INSTRUCTION MANUAL
42

P860 Sound Velocity

This option allows for the velocity of sound to be changed according to the atmosphere the transducer is operating in. By default, the velocity is set for
342.72m/sec which is the speed of sound travelling in air at a temperature of 20oC.
The table below gives details of the velocity of sound in various gaseous atmospheres. In all cases the velocity indicated is that in a 100% gaseous atmosphere at 0oC. In atmospheres less than 100% it may be necessary to check the level indicated at near empty and near full and compare with the actual level, several times, then adjust the Sound Velocity accordingly to obtain an accurately displayed reading.
GAS
SOUND VELOCITY
Chlorine
206 m/sec
Argon
308 m/sec
Oxygen
316 m/sec
Air
331.5 m/sec
Ammonia
415 m/sec
Methane
430 m/sec
Helium
435 m/sec
Neon
965 m/sec

P645 Vapour Temperature Compensation

The sound velocity in air increases or decreases at a uniform rate of 60cm/sec. per oC, however in atmospheres other than air it will change at a different rate.
This option allows the rate of change in cm/sec. per oC to be set according to the atmosphere and temperature present. The level indicated, should be compared with the actual level, several times, then Vapour Temperature Compensation adjusted accordingly, to obtain an accurately displayed reading. Default = 60 cm/sec. per oC
Page 43
PULSAR MEASUREMENT
43

Stability (StA) Menu

Damping

Damping is used to damp the display, to enable it to keep up with the process but ignore minor surface fluctuations.

P870 Fill Damping

This parameter determines the maximum rate at which the unit will respond to an increase in level. It should be set slightly higher than the maximum vessel fill rate. Default = 10.000 metres/minute (32.81 feet/minute)

P871 Empty Damping

This parameter determines the maximum rate at which the unit will respond to a decrease in level. It should be set slightly higher than the maximum vessel empty rate. Default = 10.000 metres/minute (32.81 feet/minute)

System (SyS1) Menu

The following three parameters do not affect how the unit performs, but details, contained in them, may be required, by Pulsar, when making technical enquiries.

P921 Enable Code

Enables the passcode (P922), which means the passcode must be entered to go into program mode. If disabled (set to 0), then no passcode is required, and pressing ESC and ENTER button simultaneously will allow entry into the program mode.

P922 Passcode

This is the passcode that must be used to enter program mode. The default is 1997, but this can be changed to another value.

P926 Software Revision

This parameter will display the current software revision.

P928 Serial Number

This parameter will display the serial number of the unit.
Page 44
IMP+ INSTRUCTION MANUAL
44

P930 Factory Defaults

This parameter resets all parameter values to the original Factory Set values that were installed when the unit was tested before despatch to you.
To reset parameters, enter 1 and press ENTER, all parameters, except for the mA trims, will be restored to the factory settings (including the DATEM trace) and on completion Stor (Store) will be displayed after which you can ESC out of this parameter and continue programming the IMP Lite for the required application.

Test (tESt) Menu

P991 Hard Test

When this parameter is selected, the unit will test the following in turn.
Display. All the segments on the LCD and the backlight are lit up, so
you can see if they all work. Press the ENTER button, to end the test.
Keys. You should press each button, to confirm it works, with a counter
showing how many more buttons you must press. Press ESC last, as this will show if all keys were pressed or not. If they were not, then an error message is displayed.

P992 mA Out Test

This parameter will allow you to force a specified current on the mA output, to test the equipment that it is connected to, and to make sure the unit is working correctly. The figure you enter will be generated by the mA output.
Page 45
PULSAR MEASUREMENT
45

CHAPTER 6 TROUBLESHOOTING

This section describes many common symptoms, with suggestions as to what to do.
SYMPTOM
WHAT TO DO
Display blank, transducer not firing.
Check power supply
Display shows LOE
No valid echo being received, and unit has gone into fault condition. Check material level is not out of range, sensor is perpendicular to material surface.
Incorrect reading being displayed for current level
Measure actual distance from transducer face to surface of material. Enter Program Mode and access SyS1 menu, go to P21and press
ENTER type in the measured distance, press ENTER, wait until “Stor” is displayed and
return to Run Mode, display should now update to correct reading.
Material level is consistently incorrect by the same amount.
Check empty level (P105) correctly entered.
Page 46
IMP+ INSTRUCTION MANUAL
46

CHAPTER 7 DISPOSAL

Incorrect disposal can cause adverse effects to the environment. Dispose of the device components and packaging material in accordance
with regional environmental regulations including regulations for electrical \ electronic products.

Transducers

Remove power, disconnect the Transducer, cut off the electrical cable and dispose of cable and Transducer in accordance with regional environmental regulations for electrical \ electronic products.

Controllers

Remove power, disconnect the Controller, and remove battery (if fitted). Dispose of Controller in accordance with regional environmental regulations for electrical \ electronic products.
Dispose of batteries in accordance with regional environmental regulations for batteries.
EU WEEE Directive Logo
This symbol indicates the requirements of Directive 2012/19/EU regarding the treatment and disposal of waste from electric and electronic equipment.
Page 47
PULSAR MEASUREMENT
47
www.pulsarmeasurement.com
S U P P O R T @ P U L S A R M E A S U R E M E N T . C O M
Copyright © 2020 Pulsar Measurement Ltd. Registered Address: 1 Chamberlain Square CS, Birmingham B3 3AX Registered No.: 3345604 England & Wales Rev 1.0
Loading...