Pulsar Measurement dB User guide

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M-DB-0-005-2P
The installation is now complete; refer to the PULSAR ultra user manual for instructions on how set up the PULSAR ultra instrument.
dB FLANGE DIMENSIONS (mm)
EN1092 (BS 4504)
Size A B
C
No. holes
50
165
19
125
4 -18mm
80
200
19
160
8 -18mm
100
220
19
180
8 -18mm
150
286
19
240
8 -23mm
200
337
19
295
12 -23mm
ANSI Class 150
Size A B
C
No. holes
2
165
19
121
4 -18mm
3
200
19
152
4 -18mm
4
220
19
190
8 -18mm
6
286
19
241
8 -22mm
Wire the transducer into the relevant PULSAR ultra instrument as shown in figure 6. Terminal numbers will
NOTE: All extension cables must use 2 or 3 core screened cables not exceeding a total of 100nF between conductor to screen and 40 ohms/conductor.
dB Series TRANSDUCERS INSTRUCTION MANUAL
EU DECLARATION OF CONFORMITY
Pulsar Measurement declares under our sole responsibility that the products listed below conform with the relevant provisions of EU directives 2014/34/EU (ATEX), 2014/30/EU (EMC) & 2011/65/EU (RoHS). Product(s): dB3, dBmach3, dB6, dB10, dB15, dB25 & dB40. Notified Body: CSA Group NL B.V. Sira (2813) Utrechseweg 310, 6812 AR, Arnhem,
Netherlands
Conformity has been demonstrated with reference to the following documentation: Quality Assurance Notification Sira 02ATEXM230. EU type examination certificate Sira 02ATEX2103X (Exia), 02ATEX5104X (Exmb), and IECEx SIR 18.0037X (Exmb). Compliance with the Essential Health & Safety Requirements has been assessed by reference to the following relevant standards:
ATEX: EN 60079-0:2012+A11:2013. EN60079-11:2012.
EN60079-18:2015+A1:2017.
EMC: EN 61326-1:2013, class industrial.
Tim Brown – Electronics Engineer Date 14th September 2020
Dispose of Transducer and cable in accordance with regional environment regulations for electronic equipment e.g. WEEE regulations apply within the EU to Directive 2012/19/EU
UK Office
Cardinal Building Enigma Commercial Centre Sandy’s Road Tel: +44 (0)1684 891371 Malvern Fax: +44 (0)1684 575985 WR14 1JJ United Kingdom http://www.pulsameasurement.com
Canada Office
16456 Sixsmith Drive Long Sault ON Tel: 613-938-8956 K0C 1PO Toll Free: 855-300-9151 Canada http://www.pulsarmeasurement.com
USA Office
11451 Belcher Road South Largo Tel: 315-788+9500 FL 33773 Toll Free: 888-473-9546 USA http://www.pulsarmeasurement.com
PULSAR MEASUREMENT CONTACT DETAILS
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Model
Range in metres
Blanking distance
Operating frequency
Housing dia. (mm)
Housing height
dBMach 3
2.5
0m
125kHz
180
(sunshield)
215
dB3 3 0.125m
125kHz
78
115
dB6 6 0.3m
75kHz
86
104
dB10
10
0.3m
50kHz
86
104
dB15
15
0.6m
40kHz
86
122
dB25
25
0.6m
30kHz
105
142
dB40
40
1.2m
20kHz
205
223
APPLICATIONS
The dB transducer range has been specified and designed to meet the demanding requirements of today’s process level measurement applications for liquids and solids.
The dB transducers incorporate the latest in ultrasonic design technology to provide a transducer suitable for the majority of short range liquid and solids level applications.
Several unique and innovative features are included in the dB transducers, including the unique low energy interface between the transducer and the PULSAR ultra range of level and flow measurement instrumentation. This low power interface has enabled the transducers to achieve Intrinsic Safety (Exia) approval. The transducer interface is also frequency independent allowing transducers to be interchanged without “re-tuning” the drive electronics. There are several patents applied for covering these designs.
The dB unit is based on a PZT ceramic transducer element. The nominal beam angle is 10 0 @ -3 dB (depending on unit). When coupled with the DATEM® signal processing used in the PULSAR ultra range of level and flow measurement instrumentation, they provide unmatched performance in industrial process level measurement.
All dB transducers include integral temperature compensation. Standard cable lengths 5, 10, 20 or 30m. And an optional submersion shield is available to prevent spurious signal if the transducer becomes submerged.
A range of flange mounting options (ANSI & EN1092) with an optional PTFE facing for improved chemical resistance is available.
An aiming kit is recommended for solids level measurement to help coincide with the material surface and the angle of repose.
HAZARDOUS AREA INFORMATION
All dB transducers are ATEX certified for use in hazardous areas. There are two different versions:
One certified to Exia IIC T6 (Sira 02ATEX2103X) for use in zone 0, 1, 2, 20, 21 & 22 applications (safety barrier required), and another certified to Exmb IIC T6, Exmb IIIC T85°C Db (Sira 02ATEX5104X and IECEx SIR 18.0037X ) suitable for use in zones 1, 2, 21 & 22 (no barriers required).
The ‘X’ in the certification No.’s indicates the following special
conditions apply: Exia version – Due to the plastic housing it is possible an
electrostatic discharge may be generated, therefore when used for applications that specifically require group II category 1, do not install in conditions that are conducive to the build up of electrostatic charge. Additionally, clean only with a damp cloth. Exmb version – This version must be supplied from apparatus that provides protection from prospective short circuit currents up to 4000A. The Ultra and Blackbox units are provided with these fuses.
The dB transducers must be routinely inspected to avoid the build­up of a dust layer when installed in Zones 20, 21 & 22.
INSTALLATION
The dB transducer should be installed directly above the liquid or solid level with the transducer axis perpendicular to the surface to be measured. The transducer can be installed using the 1” BSP thread on the top of the transducer or with the supplied 1” BSP to M20 thread adapter. See figure 1 for examples.
In some applications, it may not be possible to install the transducer using either a flange or the 1” BSP thread, in these circumstances it may be possible to suspend the transducer from its cable. In these installations, it is recommended that the transducer be secured using a small chain fitted to one of the chain holes on the top of the transducer, see figure 3.
When installing the transducer avoid aiming the transducer directly at fixed obstructions as they may mask the required return echo from the liquid or solid level being monitored, see figure 4.
Flanged versions of the transducer should be installed using plastic bolts with an insulating gasket between the transducer flange and the process vessel flange. The bolts should not be fully tightened as this may cause acoustic resonance that results in increased ring down. A typical flange application is shown in figure 2.
Once the transducer is installed in position the cable can be routed back to the PULSAR ultra instrumentation and wired up. If the integral cable is too short an extension cable and junction box may be used, see figure 5. The cable can be extended up to 500 m.
SPECIFICATIONS
Process Connection: 1” BSP or NPT Operating Temperature: -40 to +90°C (dB3/dBmach3 -30 to +90°C) In hazardous area -40 to +75° C (dB3/dBmach3 -30 to +75°C) Ingress Protection: IP68.
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