Pulsarlube V series, V 250, V 125 User Manual

Remove contaminants around the lube point.
Remove the grease nipple and install appropriate adaptors.
Purge mode dispenses a large quantity of grease in less than an hour. After the Purge mode is used, reset the unit to the desired dispensing period for further use.
Purge Mode
Log the installation date and the scheduled date of lube cycle completion on the label of the Pulsarlube V.
This product is a disposible unit. Dispose of remaining plastic components complying with local regulations for recycling.
Warning
Do not cut, puncture, or reuse lubricator. Do not change or recharge the battery.
Select the dispensing period by pressing the MODE button.
Once the dispensing period is set, screw the mode cap back on.
When the selected dispensing period of the Pulsarlube V has completed, remove the lubricator from the application.
Installation/ Disposal Guidelines
Turn the mode cap counterclockwise and unscrew the cap.
Remove the protector.
Install the Pulsarlube V unit on the lube point.
To avoid any potential injury or hazard, do not tamper with the product.
Press the MODE button firmly to activate the unit.
Note
Product Details
Mode Cap
Mode Button
LCD
PCB
Screw Cap
Lubricant Reservoir
Piston
Cylinder
Protector
Battery
Connecting Thread (3/8" M BSPT)
High backpressure can cause a delay in dispensing (must be under 5 bar).
If the product is installed at a 45° or 90° angle, please use an angle adapter with a diameter greater than or equal to 1/4".
For remote installation using an 8mm O.D. tubing, keep the maximum distance at 1m (3ft) or less.
Mounting Installations
LCD Display
Each single press of the button
advances to the next setting as follows. Ensure a clear passage using a manual grease gun.
Note1
Remove any hardened grease
by purging the lube point with a manual grease gun.
Note2
The grease in the equipment and the grease
contained in the unit should be the same or compatible.
1
2
3
4 8 11
5 9 12
6 7 10
Rev.01
Bearing Shaft Diameter
125ml Dispensing Volume 250ml Dispensing Volume
121mm~305mm _
_
_
_
105mm~120mm _
_
1 month 8.3ml/day
89mm~104mm 1 month 4.2ml/day 2 month 4.2ml/day
80mm~88mm 2 month 2.1ml/day 3 month 2.8ml/day
64mm~79mm 3 month 1.4ml/day 6 month 1.4ml/day
51mm~63mm 6 month 0.7ml/day 12 month 0.7ml/day
25mm~50mm 12 month 0.3 ml/day _
_
Pulsarlube V Standard Lubricants
Dispensing Recommendations
Ball & Roller Bearings
Below are some general guidelines for bearing lubrication requirements. Requirements may vary with individual bearing types and operating conditions. Testing is recommended for specific applications. Please contact yout distributor should you need any assistance in setting proper dispensing rates.
Dispensing volumes (ml/day) are calculated assuming the lubricator is operating at 1 atm (14.7 psi), 20˚C. Output volume may vary with ambient temperature changes, atmospheric pressure changes, consistency of lubricant, or any resistance or backpressure existing at the lube point (bearing or passage).
User Manual
Product Certifications
Certifications
Mounting Methods
The Pulsarlube V is designed for single point lubrication only. Direct mount is always preferable. For applications not allowing any direct mounts, remotely mount the unit using appropriate accessories and keep the distance from the lube point as short as possible.
For remote installation using a tube, use an 8mm O.D. (5/16") tubing pre-filled with the same or compatible grease as the grease contained in the unit. Keep the maximum distance at 1m (3ft) or less.
Shelf life and Product Warranty The shelf life of the Pulsarlube V unit is 1 year from the date of production. Product warranty is limited to original defects in material and workmanship and will not cover any collateral damage due to mishandling, abuse and/or any other inappropriate use of this product. Warranty period is 1 year from the date of purchase.
Warning
If possible, please avoid using remote installation when the unit is set at the 12 month dispensing period due to low pressure.
Warning
This product is a disposible unit. Please replace with a new unit once set dispending period has completed.
The World Leader of Automatic Lubrication
Grease Grease Type
Description
Excellent extreme pressure lubricant
containing solid lubricants
Superior high speed (over 3,000 rpm)
or high DN lubricant
NSF H1 registered food grade lubricant
High oxidation stability lubricant
Multipurpose lubricant fortified with extreme
pressure additives and MoS
Synthetic lubricant for extreme low temp
applications (below 15˚C)
High vibration-resistance lubricant
High performance multipurpose lubricant
Multi Purpose with MoS
Low Temperature
High Temperature
H1 Food Grade
High Speed
Heavy Duty
Multi PurposePL1
PL2
PL3
PL4
PL5
PL6
PL7
PL10 Electric Motor Bearing
Note
Cl. I, Div. 1, Gps. A, B, C, and D hazardous Temp. Code T4, -25°C ≤ Ta ≤ +55°C
2
2
Pulsarlube USA, Inc.
TEL:1-847-593-5300 FAX:1-847-593-5303 www.pulsarlube.com/ info@pulsarlube.com
1480 Howard Street, Elk Grove Village, IL 60007, USA
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