Pulsarlube M 125cc, M 250cc User Manual

Available Mounting Options

Direct Straight/Angle Mount (with or without extension tube) is
always preferable. However, for applications not allowing any
direct mounts or extension mounts, remotely mount the unit
using a 6mm O.D. (1/4") pre-filled lube line.

WARNING

Keep the maximum distance per lube point at 6m (20ft) or less.

Single Point Lubrication Multi Point Lubrication Using Progressive Divider Block

Installation parts for Multi Point Lubrication

Mounting Bracket Assembly Extension Tube Progressive Divider Block

Remote multi point lubrication is available with the Pulsarlube M using
a divider block. It is recommended to test the back pressure of the bearing,
lube lines, and divider block after assembly using a grease gun connected to
a pressure gauge. Ensure the break-off pressure is below the average operating
pressure of 30kgf/㎠

(425psi).

High Performance Automac Grease Lubricator

PULSARLUBE M 125/250cc Grease Lubricator

Models

Specifications

Grease Pouch

Installation Thread Size

Available Dispensing Periods

Multi Point

Weight

Product Size

Remote Installation

125 / 250cc (replaceable)

-15˚C ~ 60˚C (5˚F ~ 140˚F)

-40˚C ~ 60˚C (-40˚F ~ 140˚F) *

30~60kgf/㎠

(425~850psi)

3/8" Male BSPT

Up to 8 points

Half (H), 1, 2, 3, 6 & 12 months

125cc: Ø91mm (3.6") × 183mm (7.2")

125cc: 860g (1.89 lb)
250cc: 1,050g (2.31 lb)

250cc: Ø91mm (3.6") × 210mm (8.2")

Up to 6m (20ft) using a 6mm (1/4") O.D.
pre-filled lube line

Operating Pressure

Operating Temperature

Specifications Description

Product Details

How to Order

Technical information is subject to change without notice.

Before Use

Shelf Life and Product Warranty

KLT125 / PL1
KLT250 / PL1

Pulsarlube Model #
(KLT125: 125cc, KLT250: 250cc)

Grease Type

Pulsarlube USA, Inc.

4312 Di Paolo Center, Glenview, IL 60025, USA

www.pulsarlube.com / [e-mail]

Doc No. 1042-000 REV. 120600

TEL: [phone] FAX: [phone]

The shelf life of each Pulsarlube M unit is 1 year from the date of production.
Product warranty is limited to original defects in material and workmanship
and will not cover any collateral damage due to mishandling, abuse and /or any
other inappropriate use of this product. Warranty period is 1 year from the date
of purchase.

/

Deactivate "Automatic Lock Out"by
pressing the MODE/LOCK button
until the lock icon ( ) disappears

125 / 250

Thank you for purchasing the Pulsarlube M, the electromechanical automatic grease lubricator from Pulsarlube USA, Inc.
To ensure the safe operation and proper installation of the Pulsarlube M unit, we strongly recommend that you read the
following information carefully before use.
If you require further information, please contact your local supplier or manufacturer.

* with optional Lithium Battery Pack

The dispensing period setting

The # of days remaining until the end
of lube cycle

The unit is in"Automatic Lock Out"
mode

Selected grease pouch capacity

The test mode is activated

Select the dispensing rate in

ascending order: 1▶2 ▶ 3 ▶ 6 ▶
12 ▶ Half (H)

Press the POWER button for 2
seconds to turn unit on or off

Select the volume of grease pouch

Run a test cycle by pressing the
TEST button for two seconds

Reset the unit when the unit
malfunctions and/or after changing
the service pack

The # of days after dispensing has
completed

The # of days on stand-by mode
due to excessive backpressure

Low battery power

Excessive backpressure exists

Empty grease level

Signal lamp blinks periodically
when battery power is low, excessive
backpressure exists, or if grease
level is empty

250

125

OIL

Buttons

LCD Display - Function

Pouch
Spring

Pouch
Plate

Grease
Pouch

Motor

Gear
Set

Worm
Gear

Connecting Thread
3/8"BSPT

Piston

LCD

Main Body

Housing

Push-in One-touch
Fitting

Empty & Pre-filled Nylon
Tubing

If after running test mode is
still present:

250

125

Installation Instructions

For Completely Assembled Pulsarlube M unit - Initial Installation

Before installation of the Pulsarlube M unit, remove contaminants around the lube
point and ensure a clear passage by purging the lube point with a manual grease gun.

Remove the grease nipple and check for hardened grease at the bearing lube point.
If hardened grease exists, clean the lube point before mounting the Pulsarlube M unit
on the bearing.

125

125

125/250

Turn the Pulsarlube M unit ON by pressing the POWER button for 2 seconds.
To confirm that the LCD is turned on, make sure that the red LED blinks once as
soon as the POWER button is depressed.

Press the TEST button for 2 seconds to run a test cycle.
The unit will start to dispense grease and operate continuously in purge / test mode.
This process will last approximately 2 minutes to ensure every function of lubricator
works properly.

Select the appropriate grease pouch volume by pressing the 125/250/TEST button.

Press the MODE button to program the dispensing period.
Each time the MODE button is pressed, the dispensing period changes in ascending

order: 1▶ 2 ▶ 3 ▶ 6 ▶ 12 ▶ H (H=Half month)

125

125/250

Install the Pulsarlube M unit on the lube point using appropriate adapters and
accessories as needed. Make sure that adapters and accessories are firmly tightened.

The installation date and the scheduled date of lube cycle completion should be
logged for maintenance purposes.

Service Pack Installation

If the Pulsarlube M unit is provided with a replaceable service pack, the following procedure is required before step #2 of above.
For complete service pack installation instruction, please refer to the Service Pack user manual, step #3~7 in the section of "How to

Replace a Service Pack".

Quick Reference for Service Pack Installation

1

2

3

4

1 2 3 4 5 6

5

Troubleshooting Guideline

WARNING

Symptom Possible Cause of TroubleLCD Display Troubleshooting Steps

^Electrical malfunction of CPU or circuitry

^Contact problem (open circuit) at buttons in

control panel

^Electrical malfunction of CPU or circuitry

^Battery pack installed incorrectly

^Faulty or damaged battery pack

^Old battery pack was not replaced

1. Make sure the battery pack is installed correctly

2. Replace battery pack

Contact your local supplier or manufacturer for either repair
or replacement

3. Contact your local supplier or manufacturer for either
repair or replacement

^The battery pack m

ust be replaced together with each

grease pouch replacement
^Keep battery pack stored in a cool, dry place to prevent

damage

^Expired battery pack

^Extreme storage conditions (temperature or
humidity)

^Faulty or damaged battery pack

^Extreme operating conditions

1. Ensure operating environment meets requirements

2. Replace battery pack

^Over lubrication

^High backpressure in lube line due to hardened

grease, ruptured lube line, long distance remote
installation, etc.

^Low battery power due to extreme operating
conditions

^Grease pouch incorrectly fitted

^Grease pouch empty

^Grease hardens due to cold temperature or
high oil separation

^Install and secure grease pouch correctly

^Replace grease pouch and battery pack

^Use appropriate q

uality grease for operating environment

Unit Won't
operate

Low Battery
Indication

Excessive backpressure exists due to:

Unit Won't
Dispense
Grease

Normal

Normal

Blank
Screen

^Pump priming issue due to
inadvertently entrapped air pockets

unlock

unlock

1. Gently depress the check
valve a few times with a
thin Allen wrench,
screwdriver, or similar tool

1. Deactivate Auto Lock

3. Check if grease is

dispensing

^Replace battery pack
^Check backpressure in lube line
^Check grease dispensing rate
^Reduce remote installation distance
^Use a lithium battery pack in
extreme environments

2. Run test mode and check
that grease is dispensing

2. Run test mode

If the issue is not solved, refer to
the steps below.

If after running test mode is
no longer present, it is okay to
reinstall the lubricator.