Pulsarlube EX125, EX250 User Manual

Housing

Pouch
Spring

Pouch
Plate

Grease
Pouch

Pump

Worm
Gear

LCD

Main
Body

Connecting Thread
(3/8" M BSPT)

Press the TEST button for 2 seconds
to run a test cycle and check for proper
operation of the unit.

Press the MODE button to program the
dispensing period.

Remove contaminants around
the lube point.

Ensure a clear passage using a manual
grease gun.

Note1

Remove any hardened grease

by purging the lube point with a manual grease gun.

Note2

The grease in the equipment and the grease

contained in the unit should be the same or compatible.

Remove the grease nipple and install
appropriate adaptors.

Ret the top housing on the unit and turn
clockwise until it clicks.

Install the Pulsarlube EX unit on the lube point.
When the selected dispensing period has
completed, replace the unit with the Service
Pack according to step #3~7.

Carefully screw the grease pouch in by
turning clockwise. Do not over tighten.

Select the appropriate grease pouch
capacity by pressing the 125/250/TEST
button.

Note the installation date and the scheduled
completion date of lube cycle on the lubricator
using the label provided in the Service Pack for
maintenance purposes.

Installation/ Disposal Guidelines Troubleshooting Guidelines Product Details

Insert a new battery pack.

Check the grease pouch capacity and the
service pack items (battery pack, grease
pouch & dust cover).

1

4

3

6

7

9 12

Press the POWER button for 2 seconds to
turn the unit on

Install the dust cover over the lubricator for
added protection.

Purge the grease pouch until grease comes
out of the tip.

5 8 1411

2 13

Note

10

Symptom

: Blank LCD screen

Possible Cause

: Electrical malfunction of CPU

or circuitry, battery problem

Solution

: Replace battery pack or press reset
button to restart the lubricator. If the problem
persists, contact your supplier.

Symptom:

Low Battery Indication

Possible Cause:

Rapid power consumption due
to improper storage or harsh operating conditions
(temperature, humidity, or high backpressure).

Remedy:

Store the battery pack in cool, dry place
and choose proper battery type for application.
Optional lithium battery pack is available for more
advanced applications.

Symptom:

Excessive Backpressure Indication

Possible Cause:

Excessive backpressure due to
hardened grease, over-lubrication, ruptured lube
line, long distance remote installation, etc.

Solution:

A) Check backpressure at lube point
and/or lube line, B) check grease dispensing rate,
C) reduce remote installation distance, or D) use
manual grease gun to clear blockage.

Mounting Methods

Rev.00

The Pulsarlube EX is tested and certified by UL (USA), ATEX (Europe), and KCs (Korea).

Explosion Hazard - Do not remove or replace batteries unless power has been
disconnected or the area is known to be free of ignitable concentrations of
flammable gases or vapors.

▶

Replace Battery With Pulsarlube EX’s battery pack only. Use of Another Battery May Present A

risk of Fire or Explosion. See Owner’s Manual For Safety Instructions.

Warning

Shelf life and Warranty Product Warranty is limited to original defects in material and

workmanship and will not cover any collateral damage due to mishandling, abuse and /or any
other inappropriate use of this product. Warranty period is 1 year from the date of purchase.

(

125 & 250ml

)

Series

User Manual

Shelf life and Warranty LCD Functions

Selecting the dispensing period

Reset the unit when the unit
malfunctions and/or after changing
the Service Pack

Power ON/OFF
Press the button for 2 seconds
to turn unit on of off.

Deactivate 'Automatic Lock Out'
mode by pressing the button for
2~3 seconds

LCD Displays

The dispensing period setting

The unit is in
"Automatic Lock Out" mode

Excessive backpressure exists

Selected grease pouch capacity

Empty grease level

MONTH

The # of days remaining until the
end of lube cycle

Low battery power

The test mode is activated

Signal lamp blinks periodically
when battery power is low,
excessive backpressure exists,
or if grease level is empty

/

The # of days after dispensing
has completed

The of days after the unit
has stopped dispensing due to
excessive backpressure

A) To select grease capacity
A short press of the button to
select 125ml or 250ml capacity

B) To run a test cycle
Hold the button for 2 seconds

Pulsarlube U.S.A

TEL:[phone] FAX:[phone] www.pulsarlube.com/ [e-mail]

1480 Howard Street, Elk Grove Village, IL 60007, USA

Single Point Installation

Direct Mount or Remote Installation using
Extension Tube

Direct mount is always preferable.
For applications not allowing any direct
mounts, remotely mount the unit using
appropriate accessories and keep the distance
from the lube point as short as possible.

For remote installation using a tube, use a
6mm O.D. (1/4") tubing pre-lled with the same
or compatible grease as the grease contained
in the unit.

Reference Designation Description Type of Protection

M1

SW4

Motor

Reed Switch

Non-incendive Circuit
Non-incendive Circuit

This equipment is suitable for use in Class I, Division 2, Group C and D hazardous
locations.

( SUBSTITUTION OF MOTOR AND REED SWITCH MAY IMPAIR SUITABILITY FOR

DIVISION 2 )

User Manual