Pulsar EN54-3A17LCD User Manual

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EN54-3A17LCD
v.1.1
EN54 27,6V/3A/2x17Ah/LCD
power supply unit for fire alarm systems
EN*
Edition: 7 from 31.01.2019
LCD Version
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TABLE OF CONTENTS
1. PSU FEATURES: .................................................................................................................................... 4
2. PACKAGE CONTENTS. ....................................................................................................................... 5
3. FUNCTIONAL REQUIREMENTS OF THE PSU. ............................................................................. 6
4. TECHNICAL DESCRIPTION. ............................................................................................................. 7
4.1. GENERAL DESCRIPTION........................................................................................................................................................ 7
4.2. BLOCK DIAGRAM. ................................................................................................................................................................ 7
4.3. DESCRIPTION OF COMPONENTS AND POWER SUPPLY TERMINALS. ........................................................................................ 8
5. INSTALLATION. .................................................................................................................................. 11
5.1. REQUIREMENTS. ................................................................................................................................................................ 11
5.2. INSTALLATION PROCEDURE. ................................................................................................................................ .............. 11
6. FUNCTIONS. ......................................................................................................................................... 13
6.1. CONTROL PANEL. .............................................................................................................................................................. 13
6.2. FIRST RUN OF THE PSU LANGUAGE SELECTION SCREEN. ................................................................................................. 14
6.3. MAIN SCREEN OF THE LCD. ............................................................................................................................................... 14
6.4. INFORMATION DISPLAYED ON THE LCD PANEL. ................................................................................................................ 15
6.4.1. Preview menu. ............................................................................................................................................................ 15
6.4.2. LCD screen – current parameters . ..................................................................................................................... 16
6.4.3. LCD screen – current failures . ................................................................ ........................................................... 17
6.4.4. LCD screen – history of the parameters . ............................................................................................................ 17
6.4.5. LCD screen – history of events . .......................................................................................................................... 19
6.4.6. List of failure codes and information messages. ........................................................................................................ 20
6.5. TECHNICAL OUTPUTS. ........................................................................................................................................................ 21
6.6. INPUT OF COLLECTIVE FAILURE EXTI. ............................................................................................................................... 22
6.7. INDICATION OF THE ENCLOSURE OPENING - TAMPER. ..................................................................................................... 23
6.8. INCREASING THE NUMBER OF OUTPUTS WITH OPTIONAL EN54-LB4 OR EN54-LB8 FUSE MODULES. ................................ 23
6.9. OVERVOLTAGE PROTECTION OF THE PSU OUTPUT OVP. ................................................................................................... 24
6.10. PSU OVERLOAD. ................................ ................................ ................................ .............................................................. 24
6.11. INDICATION OF EXCEEDING THE „IMAX A CURRENT. ...................................................................................................... 24
6.12. SHORT-CIRCUIT OF THE PSU OUTPUT. ............................................................................................................................. 24
7. PSU SETTINGS. .................................................................................................................................... 25
7.1. PASSWORD. ........................................................................................................................................................................ 25
7.1.1. Entering the password. ............................................................................................................................................... 25
7.1.2. Changing the password. ............................................................................................................................................. 26
7.1.3. Disabling the password. ............................................................................................................................................. 26
7.1.4. Resetting passwords. .................................................................................................................................................. 26
7.1.5. Keyboard lock. ........................................................................................................................................................... 27
7.2. PSU. .................................................................................................................................................................................. 28
7.2.1. Battery test activation. ................................................................................................................................................ 28
7.2.2. Acoustic indication ON/OFF ...................................................................................................................................... 29
7.2.3. EXTo output ON/OFF ................................................................................................................................................ 30
7.2.4. Setting the delay time for EPS output indicating ~230 V power loss. ........................................................................ 30
7.2.5. Setting the communication address applies to cooperation with PowerSecurity. ............................................. 31
7.2.6. Setting the transmission parameters applies to cooperation with PowerSecurity. ........................................... 32
7.3. CONTROL PANEL. ............................................................................................................................................................... 33
7.3.1. Setting the display language. ...................................................................................................................................... 34
7.3.2. Setting the date ........................................................................................................................................................... 34
7.3.3. Setting the time ........................................................................................................................................................... 35
7.3.4. Setting the backlight mode. ......................................................................................................................................... 35
7.3.5. Contrast setting .......................................................................................................................................................... 36
7.3.6. Blinking light indicating failure ................................................................................................................................. 36
8. RESERVE POWER SUPPLY CIRCUIT. .......................................................................................... 38
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8.1. BATTERY DETECTION. ........................................................................................................................................................ 38
8.2. PROTECTION AGAINST SHORT -CIRCUIT OF THE BATTERY TERMINALS. .............................................................................. 38
8.3. PROTECTION AGAINST REVERSE BATTERY CONNECTION. ................................................................................................... 38
8.4. DEEP DISCHARGE BATTERY PROTECTION UVP. ................................................................................................................. 38
8.5. BATTERY TEST. .................................................................................................................................................................. 38
8.6. MEASUREMENT OF THE RESISTANCE OF THE BATTERY CIRCUIT. ........................................................................................ 39
8.7. BATTERY TEMPERATURE MEASUREMENT. ......................................................................................................................... 39
8.8. STANDBY TIME. ................................................................................................................................................................. 39
9. REMOTE MONITORING (OPTIONS: WI-FI, ETHERNET, RS485, USB). ................................ 40
9.1. COMMUNICATION VIA THE USB-TTL INTERFACE. ............................................................................................................ 40
9.2. ETHERNET NETWORK COMMUNICATION. ........................................................................................................................ 40
9.3. THE WI-FI WIRELESS COMMUNICATION. ............................................................................................................................ 41
9.4. RS485 NETWORK COMMUNICATION. ................................................................................................................................. 42
9.5. „POWERSECURITY PROGRAM. .......................................................................................................................................... 43
10. TECHNICAL PARAMETERS. ......................................................................................................... 45
Table 15. Electrical parameters. .......................................................................................................................................... 45
Table 16. Mechanical parameters. ....................................................................................................................................... 46
Table 17. Safety of use. ................................................................................................................................ ......................... 47
Table 18. Operation parameters. ......................................................................................................................................... 47
Table 19. Recommended types and sections of installation cables. ..................................................................................... 47
11. TECHNICAL INSPECTIONS AND MAINTENANCE.................................................................. 48
11.1. BATTERY REPLACEMENT OF THE LCD PANEL. ................................................................................................................. 48
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1. PSU features:
In accordance with standards: EN 54-4, EN12101-10
27,6 V DC/ 3 A uninterruptible power supply battery housing for two 17 Ah/12 V batteries independently protected outputs AUX1 and AUX2 high efficiency 84% low level of voltage ripple microprocessor-based automation system intelligent PSU overload protection measurement of the resistance of the battery circuit automatic temperature-compensated charging battery test two-stage battery charging process accelerated battery charging monitoring of the continuity of the battery circuit monitoring of the battery voltage monitoring of the battery fuse monitoring of charging and maintenance of the
batteries
deep discharge battery protection (UVP) battery overcharge protection battery output protection against short-circuit and
reverse connection
monitoring of the load current output voltage control fuse monitoring of AUX1and AUX2 outputs ~230 V mains voltage measurement „SERIAL” communication port with implemented
MODBUS RTU protocol
Power Security" is a free application for remote
monitoring of power supplies (for PC and Android Phones)
remote control (options: WiFi, Ethernet, RS485,
USB)
remote battery test (required additional modules)
cooperation with optional EN54-LB4 or EN54-LB8
fuse modules
optical indication of PSU overload OVL acoustic indication of failure adjustable delay for ~230 V power loss indication relay output of collective failure ALARM input of collective failure EXTi controlled relay output EXTo technical inputs/outputs with galvanic isolation EPS technical output indicating ~230 V power loss PSU technical output indicating PSU failure APS technical output indicating battery failure internal memory of PSU operating status optical indication – LCD panel
readings of electrical parameters, including:
voltage, current, resistance of the circuit, mains supply voltage
failure indication configuration of the PSU settings from the
control panel
two levels of password protected access operation memory of the PSU failure memory real time clock with battery backup
protections:
SCP short-circuit protection OLP overload protection OHP overheat protection OVP overvoltage protection Surge protection
Antisabotage protection (Tamper) closing the enclosure - lock convection cooling warranty - 5 years from the production date
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2. Package contents.
Power Supply Unit  User manual  Red mounting spacers – 4 pieces  Red, metal mounting brackets for hanging the power supply – 4 pieces  M8x16 mounting screws – 4 pieces  PG9 cable glands – 4 pieces  PG11 cable glands – 4 pieces  Battery serial connection cable  Keys to lock the power supply– 2 pieces  Cable tie 190x4,8 – 12 pieces
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Functional requirements
Requirements
according to
standards
PSU EN54-3A17LCD
External Power Supply failure indication
YES
YES
Two independent power supply outputs protected against short-circuit
YES
YES
Temperature-compensated battery charging
YES
YES
Measurement of the resistance of the battery circuit
YES
YES
Low battery indication
YES
YES
Deep discharge battery protection
YES
YES
Protection against short-circuit of the battery terminals
YES
YES
Blown battery fuse indication
YES
YES
Charging circuit failure indication
YES
YES
Low output voltage indication
YES
YES
High output voltage indication
YES
YES
Indication of power supply failure
YES
YES
Overvoltage protection
YES
YES
Short-circuit protection
YES
YES
Overload protection
YES
YES
Output of collective failure ALARM
YES
YES
EPS technical output
YES
YES
APS technical output
YES
YES
PSU technical output
-
YES
Input of an external failure indication EXTi
-
YES
Controlled relay output EXTo
-
YES
Remote battery test
-
YES
~230 V mains supply voltage measurement
-
YES
LCD optical indication
-
YES
Tamper indicating enclosure opening
-
YES
3. Functional requirements of the PSU.
The buffer power supply for fire alarm systems has been designed in accordance with the following
standards:
- EN 54-4:2001 and / A2:2007 Fire detection and fire alarm systems.
- EN 12101-10:2007 Smoke and heat control systems.
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4. Technical description.
4.1. General description.
The buffer power supply has been designed for an uninterrupted supply of fire alarm systems, smoke and heat control systems, fire protection equipment and fire automatics requiring stabilized voltage of 24 V DC (± 15%). The PSU is fitted with two independently protected outputs AUX1 and AUX2, which supply voltage of 27,6 V DC with a total output current:
Continuous operation
Output current Imax a=2 A
Instantaneous operation
Output current Imax b=3 A
In case of power loss, the PSU switches to battery power, providing uninterruptible power supply. The PSU is enclosed in a metal casing (color: RAL 3001 - red) with battery housing for two 17 Ah/12 V batteries. The PSU works with maintenance-free lead acid batteries made with AGM technology or gel technology.
4.2. Block diagram.
The PSU has been manufactured based on a high-efficiency system of DC/DC converter. Applied microprocessor circuit is responsible for the full diagnostics of the PSU parameters and batteries. The figure below shows a flowchart of the power supply, along with selected functional blocks which are essential for the proper functioning of the unit.
Fig. 1. PSU block diagram.
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Component
No.
Description
[1]
PANEL – optical indication connector
[2]
BUZZER – acoustic indication (section 7.2.2)
[3]
V
EXT
jumper – polarization of the EXTi circuit (section 6.6)
[4]
F
BAT
fuse in the battery circuit, F6,3 A / 250 V
[5]
F
AUX1
fuse in the AUX1 output circuit, F5 A / 250 V
[6]
F
AUX2
fuse in the AUX2 output circuit, F5 A / 250 V
[7]
SERIAL – communication port
[8]
Z2 jumper
temporary lock of the battery test (section 8.5) The EXTo relay switch lock from the PowerSecurity application-level (section 7.2.3)
[9]
OVP overvoltage protection optical indication (section 6.9)
[10]
LEDs – optical indication: AC AC power
AUX1 – AUX1 output voltage AUX2 – AUX2 output voltage OVL PSU overload APS battery failure
PSU PSU failure ALARM – collective failure EXTi – EXTi input status EXTo – EXTo relay output status LB battery charging
[11]
Terminals: ~AC~ – AC power input EPS FLT – technical output of AC power failure
indication open = AC power failure close = AC power - O.K. PSU FLT technical output of PSU failure indication open = failure close = PSU operation - O.K. APS FLT technical output of battery failure open = battery failure close = battery status - O.K. ALARM technical output of collective failure of the PSU - relay type
CAUTION! In Fig.2 the set of contacts shows a potential-free status of the relay, which corresponds to power supply failure.
EXTo – controlled relay output EXTi – input of collective failure +BAT- – terminals for connecting the battery +AUX1- – AUX1 power output
(+AUX1= +U, -AUX=GND) +AUX2- – AUX2 power output (+AUX2= +U, -AUX=GND)
[12}
TAMPER – antisabotage protection microswitch connector (section 6.7)
[13]
Connector– for connecting the EMC filter
4.3. Description of components and power supply terminals.
Table 1. Components of the Power supply PCB (Fig. 2).
Fig. 2. The view of the PSU’s PCB.
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Element
No.
Description
F
MAINS
fuse in the power supply circuit 230 V, T3,15 A / 250 V
L-N power supply connector 230 V, protective connector
Connector– for connecting the PSU.
Table 2. Components of the PCB of the EMC filter (Fig. 3).
Fig. 3. The view of the EMC filter.
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Component
No.
Description
[1]
Isolation transformer
[2]
Printed Circuit Board (see Table 1, Fig. 2)
[3]
Battery temperature sensor.
[4]
Space to install an additional module: “INTR”, “INTE”, “INTW”,
[5]
Place to install the EN54-LB4 or EN54-LB8 fuse module
[6]
TAMPER; microswitch (contacts) of antisabotage protection (NC)
[7]
EMC filter module (see Table 2, Fig. 3)
[8]
2x17 Ah batteries
[9]
Embossing for cable gland
[10]
Embossing for cable gland (WiFi antenna or cable communication interface)
[11]
Embossings for concealed wires
[12]
Lock
[13]
Battery connectors; positive: +BAT = red, negative: - BAT = black
Table 3. Elements of the PSU (see Fig. 4).
Fig.4. The view of the PSU.
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CAUTION! Before installation, cut off the voltage in the 230 V power-supply circuit. To switch power off, use an external switch, in which the distance between the contacts of all poles in the disconnection state is not less than 3mm
5. Installation.
5.1. Requirements.
The PSU is to be mounted by a qualified installer, holding relevant permits and licenses (applicable and required for a given country) for ~230 V in and low-voltage installations.
As the power supply is designed for a continuous operation and is not equipped with a power­switch, therefore, an appropriate overload protection in the power supply circuit should be provided. Moreover, the user should be informed how to disconnect the power supply unit from the mains supply (usually by assigning an appropriate fuse in the fuse box). The electrical system shall be made in accordance with applicable standards and regulations. The power supply should operate in a vertical position in order to provide free and convectional air flow through ventilating holes of the casing. If necessary, it is possible to permanently disconnect the battery from the power supply systems by removing the F
As the PSU performs a periodic battery test, measuring the resistance of connections, special attention should be paid to the proper installation of the cables. Installation cables should be firmly connected to the battery side terminals and to the power supply connector. The side walls of the housing include the embossings, which should be used to carry out installation cables. Use a blunt instrument to make an opening for cable gland from the outside of the housing. Then, carefully mount the cable gland, protecting the PSU from water penetration, in the opening.
BAT
fuse.
Fig. 5. The method of forming an opening for cable gland.
The PSU is fitted with PG9 and PG11 cable glands. Gland size should be chosen depending on the cross­section of the cable. Single cable gland can be used for only one wire.
Fig. 6. Recommended types and sections of installation cables PG9 and PG11 for cable glands. The PSU is protected against access to the configuration menu through two-level passwords. If
the default settings should be changed, unlock access by entering the service password – see Table 5 and section 7.1.
5.2. Installation procedure.
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Environmental class EN 12101-10:2007
2
Operating temperature
-5 ºC...+75 ºC
Storing temperature
-25 ºC...+60 ºC
Relative humidity
20 %...90 %, no condensation
Sinusoidal vibrations during operation: 10 ÷ 50 Hz 50 ÷ 150 Hz
0,1 G 0,5 G
Surges during operation
0,5 J
Direct insolation
unacceptable
Vibrations and surges during transport
According to the PN-83/T-42106 standard
Delay time for EPS technical output indicating AC power loss
10s
See section 7.2.4.
Acoustic indication
ON
See section 7.2.2.
EXTo output
OFF
See section 7.2.3.
Communication address
1
See section 7.2.5.
Transmission
115.2k 8E1
See section 7.2.6.
Backlight
Constant – 50%
See section 7.3.4.
Blinking light indicating failure
ON
See section 7.3.4
Passwords:
- user password
- service password
- keyboard lock
1111 1234 NO
See section 7.1
It is required to install an installation switch with a nominal current of min. 3 A in the power supply circuits
outside the power supply unit.
1. Mount the PSU in a selected location with use of special metal expansion bolts. Do not use PVC dowels.
2. Connect the power cables (~230 V) to L-N terminals of the PSU. The cable length inside the housing should not exceed 10 cm. Connect the ground wire to the terminal marked with grounding symbol. Use a three-core cable (with a yellow and green protection wire) to make the connection.
The shock protection circuit shall be done with a particular care: the yellow and green wire coat of the power cable should be connected to the terminal marked with the grounding symbol on the PSU enclosure. Operation of the PSU without the properly made and fully operational shock protection circuit is UNACCEPTABLE! It can cause damage to the equipment or an electric shock.
3. Connect the receivers’ cables to the AUX1 and AUX2 output terminals on the PSU board.
4. If needed, connect the cables from the devices to the technical inputs and outputs:
- ALARM; technical output of collective failure of the PSU
- EPS FLT; technical output of AC power loss indication
- PSU FLT; technical output of PSU failure.
- APS FLT; technical output of the battery failure.
- EXTi; input of collective failure
5. Install the batteries in a designated area of the enclosure (see Fig. 4). Connect the batteries with the PSU paying special attention to the correct polarity. Batteries must be connected in series using the special cable (included).
6. Switch on the ~230 V supply. The corresponding LEDs on the power supply PCB should be ON: green AC and green AUX1 and AUX2. Green LB LED should light up while charging.
7. Check the current consumption of the receivers, taking into account the battery charging current, so as not to exceed the total current efficiency of the PSU (see section 4.1).
8. Once the tests are completed, close the enclosure.
Table 4. Operation parameters.
Table 5. Factory settings of the PSU.
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- moves the pointer on the screen
- next screen selection
- selection approval
- quit editing without saving
- starts preview mode
- green LED indicating ~230 V power
- green LED AUX1 indicating power at the AUX1 output of the PSU
- green LED AUX2 indicating power at the AUX2 output of the PSU
- yellow LED ALARM indicating collective failure
6. Functions.
6.1. Control Panel.
The PSU features a panel with buttons and LCD display, enabling reading of all the available electrical
parameters. The panel buttons are used to select and confirm the parameters, which should be displayed
Fig. 7. Control panel.
Table 6. The description of the buttons and LEDs of the LCD panel.
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Screen field
Operating status
Failure status
The indicator displays 230 V mains
supply voltage measurement.
Blinking „AC” icon.
Information about the current voltage at
the AUX1 and AUX2 outputs and total
power consumption.
The parameter, which value has been
exceeded, is blinking.
Information about the current state of
battery charge.
Blinking icon.
The value inside the symbol informs
about the maximum power supply
capacity.
The blinking warning symbol is displayed.
Fuse icon - blinking
Clock
6.2. First run of the PSU – language selection screen.
During the first run of the PSU, language selection screen will be displayed. Use the „<” or „>” buttons to select the available languages. After selecting the appropriate language, confirm by pressing the "SET" button. The main screen will be displayed.
Fig. 8. Language selection screen.
If the language selection is not done, language selection screen will be displayed on the next startup. If the choice has already been made, language selection can be done as explained in section 7.3.1.
Language selection screen can be displayed by simultaneously pressing the „<” and „>” buttons for a minimum
time of 5 seconds.
6.3. Main screen of the LCD.
Main screen of the LCD displays the basic electrical parameters and indicates the current status of the power supply.
Fig. 9. Main screen of the LCD.
The resolution of voltage and current measurement is 0.1 V and 0.1 A, respectively. The displayed values of voltages and currents should be treated with caution; if a greater accuracy is required, use a multimeter.
Table 7. The description of the main screen symbols.
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6.4. Information displayed on the LCD panel.
6.4.1. Preview menu.
Pressing the „ESC” button at the bottom of the display starts the preview menu, allowing to choose one of
the four available PSU screens.
Use the „<” or „>” buttons to choose a proper screen and press the „SET” button to confirm.
- current parameters of the PSU
(see section 6.4.2)
- current failures of the PSU
(see section 6.4.3)
- parameters of the PSU stored in the memory
(see section 6.4.4)
- History of events (see section 6.4.5)
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Screen field
Description
Additional
information
- ~230 V power ON (highlighted = ~230 V power on)
See section 7.2.4
- Battery charging indication (highlighted = battery charging)
- PSU overload indication (highlighted = PSU overload)
- Indication of exceeding the „Imax a” current (flashing = „Imax a” exceeded)
See section:
6.10,
6.11
- PSU failure indication (highlighted = PSU failure)
See sections:
6.4.6
6.5
- Battery failure indication (highlighted = battery failure)
See sections:
6.4.6
6.5
- EXTi input status indication (highlighted = EXTi input activated)
See sections:
6.4.6
6.6
Current electrical parameters of the PSU:
UAC – mains supply voltage (~230 V) U
BAT
– battery voltage
T
BAT
– battery temperature
R
BAT
– resistance of the battery circuit
U
AUX1
– AUX1output voltage
U
AUX2
– AUX2 output voltage
I
AUX
– total output current
See section:
6.4.4
The status of the technical outputs: EPS - AC power indication
open= AC power failure
closed = AC power – O.K. PSU – PSU failure indication open= PSU failure closed = PSU working correctly O.K. APS – battery failure indication open= battery failure
closed = battery O.K.
ALARM – collective failure indication
CAUTION! The set of contacts shows a potential-free status
of the relay, which corresponds to power supply failure.
EXTo – relay output status indication
See sections:
6.4.6
6.5
TAMPER input status (highlighted = activated)
See section:
6.7
6.4.2. LCD screen – current parameters .
To set the screen, press the „ESC” button, use the „<” or „>” buttons to choose the icon and press the
„SET” button to confirm.
The screen displays electrical parameters and the status of the technical outputs during operation. Illumination of an element informs about an activation and reflects the status of LEDs on the PCB of the PSU (see Table 1, [10]).
Fig 10. LCD panel – PSU parameters.
Table 8. The description of the screen symbols - current parameters of the PSU.
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6.4.3. LCD screen – current failures .
In case of abnormal electrical parameters during the operation, the PSU will indicate a failure by displaying a message on the LCD, turning on the red LED ALARM on the panel, activating acoustic indication (if enabled) and changing the status of a dedicated technical output.
Fig. 11. Message indicating blown fuse at the AUX2 output.
At a given time, multiple failures can occur. To check which faults are indicated, choose the current failures of the PSU screen.
To do that, press the „ESC” button, use the „<” or „>” buttons to choose the icon and press the „SET” button to confirm.
Fig. 12. LCD screen – current failures of the PSU.
The screen displays the codes and descriptions of failures. The display order of failures is arranged by priority of importance. The first failures in the display order are of the highest priority.
If there are more than five failures at the same time, use the „<” or „>” buttons to display the next failure.
6.4.4. LCD screen – history of the parameters .
To set the screen, press the „ESC” button, use the „<” or „>” buttons to choose the icon and press the
„SET” button to confirm.
Fig. 13. Screen of the history of PSU’s parameters.
During normal operation, the PSU records voltage and current parameters at the output circuits and saves them in the internal non-volatile memory. The saving is repeated in 5 minutes intervals and the internal memory can store up to about 6144 values. The memory works in a circular cycle - when the memory is full, the oldest entries are replaced with the newest ones.
The screen of the parameters history enables reading of the stored parameters and scanning the values on a chart. The screen features a time axis, located horizontally in the bottom part of the chart, and a parameter axis, located vertically in the left. Use the „<” or „>” buttons to move the cursor into various time points and read the value of the measurement.
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Fig. 14. Screen of the history of PSU’s parameters.
In order to change the displayed parameter, highlight its name by pressing the „SET” button and use the „<” or „>” buttons to choose the requested parameter. Pressing the „SET” button again will highlight the time
range of the chart, which also can be changed with the „<” or „>” buttons. Pressing the „SET” button again will enable moving the cursor (vertical dotted line on the chart) along the time line with the „<” or „>” buttons. The values of current parameter and the recording time pointed by the cursor will also be highlighted
Among the available positions on the chart, it is possible to view the following values:
- current - the value measured at the end of the measuring cycle
- minimum - the lowest value measured during 5 minutes
- maximum - the highest value measured during 5 minutes
of the following parameters:
- UAC - mains supply voltage (~230 V)
- U
- U
- mains supply voltage - minimum
AC MIN
- mains supply voltage - maximum
AC MAX
- U
- U
- U
- AUX1 output voltage
AUX1 AUX1 MIN AUX1 MAX
- AUX1 output voltage, minimum
- AUX1 output voltage, maximum
- U
- U
- U
- AUX2 output voltage
AUX2 AUX2 MIN AUX2 MAX
- AUX2 output voltage, minimum
- AUX2 output voltage, maximum
- I
- output current
AUX
- I
- I
- output current, minimum
AUX MIN
- output current, maximum
AUX MAX
- U
- battery voltage
BAT
- U
- U
- battery voltage, minimum
BAT MIN BAT MAX
- battery voltage, maximum
- T
- battery temperature
BAT
- T
- T
- battery temperature, minimum
BAT MIN
- battery temperature, maximum
BAT MAX
- R
- resistance in the battery circuit
BAT
To optimally read and analyze the values shown in the chart, it is possible to change the time range on the bottom axis of the chart. The following ranges are available:
<8h> <24h> <2days> <week> (weekly)
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6.4.5. LCD screen – history of events .
In case of abnormal electrical parameters during the operation, the PSU will indicate a failure by displaying a message on the LCD, periodically turning on and off the LCD backlight, turning on the red LED ALARM on the panel, activating acoustic indication (if enabled) and changing the status of a dedicated technical outputs.
To choose the history of events screen, press the „ESC” button, use the „<” or „>” buttons to choose the
icon and press the „SET” button to confirm.
Fig. 15. The history of events screen.
The history of events screen enables overviewing the events recorded by the internal diagnostic system. The internal memory can store up to 2048 events, carrying information about the fault type, time of occurrence and the values of other electrical parameters. In addition, the diagnostic system assigns the failure code for a particular event on the basis of the stored parameters.
In order to preview the history of events, use the „<” or „>” buttons. It can be done in two modes: short mode (date, time, code, fault description) or full mode - with additional information about electrical parameters and status of inputs and outputs. To switch between the modes, press the „SET” button.
Fig. 16. Description of the history of events screen.
Section 6.4.6 lists all codes that may occur during the operation of the PSU. The individual codes are accompanied by appropriate optical indication on the panel, acoustic indication and activation of a dedicated technical output.
The memory of the new power supply remembers the events that are the result of the efficiency tests carried out at the production stage.
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Failure
code
Information
Technical output
activation
Causes
Additional
information
F01
AC power fail!
EPS FLT,
ALARM
- No AC mains supply
- Blown F
MAIN
fuse
F02
AUX1 fuse fail!
PSU FLT,
ALARM
- Blown F
AUX1
fuse
AUX2 fuse fail!
- Blown F
AUX2
fuse
F03
BAT fuse fail!
APS FLT, ALARM
- Blown F
BAT
fuse
- Short circuit in the battery circuit
- Short circuit in the AUX output circuit
F04
Output overload!
PSU FLT,
ALARM
- PSU overload
See section 6.10
F05
Battery undercharged!
APS FLT,
ALARM
- Spent batteries
- Undercharged batteries
See section 8
F06
High AUX1 voltage!
PSU FLT,
ALARM
- Output voltage over 29.2 V High AUX2
voltage!
F08
Charge circuit fail!
PSU FLT,
ALARM
- The output voltage of the PSU set too low, below 26 V
- Battery charging circuit failure
F09
Low AUX1 voltage!
PSU FLT,
ALARM
- Output voltage below 26 V Low AUX2
voltage!
F10
Low battery voltage!
APS FLT,
ALARM
- The battery voltage has dropped below 23 V (during battery-assisted operation
F11
Low battery volt. – off!
APS FLT,
ALARM
- the battery voltage has dropped below 20 V (during battery-assisted operation)
See section 8.4
F12
External input EXTi!
ALARM
- Activation of the input of collective failure: EXTi
See section 6.6
F14
Temp. sensor fault!
PSU FLT,
ALARM
- Faulty temperature sensor
- Temperature sensor disconnected
See section 8.7
F15
High battery temp.!
PSU FLT,
ALARM
- Too high ambient temperature of the PSU.
- Overloaded batteries.
- Faulty batteries.
See section 8.7
F16
No battery!
APS FLT,
ALARM
- Disconnected batteries
See section 8.1
F17
Battery fail!
APS FLT,
ALARM
- Deeply discharged batteries, voltage below 20 V
See section 8
F18
High batt. circuit resist.!
APS FLT,
ALARM
- Spent batteries
- Loose cables connecting the batteries
See section 8.6
F19
High AC voltage!
PSU FLT,
ALARM
- Mains supply over 254 V AC
F20
Low AC voltage!
PSU FLT,
ALARM
- Mains supply below 195 V AC
F21
PSU cover opened!
PSU FLT,
ALARM
See section 6.7
F50-F54
Internal supply fail!
PSU FLT,
ALARM
- service codes
F60
No communication
PSU FLT,
ALARM
- no communication with LCD panel
F61-F64
Control panel fail
PSU FLT,
ALARM
- service codes
F65
Access unlocked
- passwords unlocked
6.4.6. List of failure codes and information messages.
The PSU indicates the operation status with the appropriate code. The codes are divided into two
groups,marked with the initial letters "F" or "I”.
The codes beginning with the letter "F" indicate a failure. The codes that begin with the letter "I" indicate the
correct operation of the PSU or repaired fault, involving, for example, fuse replacement: "I03 - BAT fuse replaced”.
Table 9. List of PSU failure codes.
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Message
code
Description
I00
Power supply start-up
I01
AC power back
I02
AUX fuse replaced
AUX2 fuse replaced
I03
BAT fuse replaced
I04
Battery connected
I05
Battery OK
I06
Battery temperature OK
I07
AC voltage OK
I08
EXTo output ON
I09
EXTo output OFF
I10
Battery test – START
I11
PSU cover closed
I12
Imax_a over limit
I13
Iaux decr. below Imax_a
Table 10. List of PSU message codes.
6.5. Technical outputs.
The PSU is equipped with galvanically isolated indication outputs changing status after a specified event:
EPS FLT – output indicating 230 V power loss.
The output indicates 230 V power loss. Under normal status, with the 230 V power on, the output is closed. In case of power failure, the PSU will switch the output into the open position after a time lag determined in the „ Delay time for EPS output” menu (see section 7.2.4).
APS FLT – output indicating battery failure.
The output indicates a failure in the battery circuit. Under normal status (during correct operation) the
output is closed. In case of failure, the PSU will switch the output into the open position. Failure can be triggered by the following events:
- faulty batteries
- undercharged batteries
- disconnected batteries
- high resistance of the battery circuit
- battery voltage below 23 V during battery-assisted operation
- blown battery fuse
- no continuity in the battery circuit
PSU FLT – output indicating PSU failure.
The output indicates the PSU failure. Under normal status (during correct operation) the output is closed. In case of PSU failure, it will switch into the open position. Failure can be triggered by the following events:
- U
- U
AUX1, AUX2 AUX1, AUX2
- battery charging circuit failure
- blown F
- exceeding the rated current of the PSU
- activation of overvoltage protection OVP
- mains supply voltage over 254 V AC
- mains supply voltage below 195 V AC
- to high battery temperature (>65 °C)
- temperature sensor failure, t < -20 °C or t > 80 °C
- enclosure opening – TAMPER
- internal damage of the PSU
- LCD panel damage
output voltage below 26 V output voltage over 29,2 V
AUX1
or F
AUX2
fuse
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The technical outputs have been made with galvanic isolation between the PSU’s systems and the attached devices.
Fig. 17. Electrical diagram of technical outputs.
ALARM - technical output of collective failure indication.
Output indicating collective failure. In the case of failure at any EPS, APS, or PSU output or at the EXTi input, the collective failure signal ALARM will be generated.
CAUTION! In Fig.2 the set of contacts shows a potential-free status of the relay, which corresponds to power supply collective failure of the PSU.
6.6. Input of collective failure EXTi.
The EXT IN (external input) technical input indicating collective failure is intended for additional, external
devices that generate the failure signal. The voltage appearing at the EXT IN input will trigger PSU failure, storing the information about the event in the internal memory and sending the signal about the failure to the ALARM output.
The EXT IN technical input has been made with galvanic isolation between the PSU’s systems and the
attached devices.
Fig. 18. Electrical diagram of the EXT IN input.
The connection of external devices to the EXT IN input is shown in the electrical diagram below. OC
outputs (open collector) or relay outputs can be used as the source of the signal.
Fig. 19. Examples of connections.
W In the option with external switch, the V
jumper, which polarises the EXT IN input circuit and
EXT
is required in such configuration, must be on.
The EXTi input has been adjusted to work with fuse modules generating a failure signal in case of blown
fuse in any of output sections (see section 6.8.). To guarantee a correct cooperation between the fuse module and the EXTi input, the connections shall be made as presented in the diagram below and the V
jumper must be on.
EXT
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Fig. 20. Example of a connection with the fuse module EN54-LB8.
6.7. Indication of the enclosure opening - TAMPER.
The PSU is fitted with the microswitch tamper indicating enclosure opening. The tamper cable is not connected to the terminal in the factory settings. In order to activate tamper,
remove the jumper from tamper terminal (Fig. 2 [12]) and plug in the tamper cable.
Each opening the enclosure will generate a failure signal at the PSU FLT and ALARM technical outputs
and will save the event in the internal memory of the PSU.
6.8. Increasing the number of outputs with optional EN54-LB4 or EN54-LB8 fuse
modules.
The PSU has two independently protected outputs for connecting the AUX1 and AUX2 receivers.
If the power supply unit is connected with more receivers, then it is recommended to secure each of them with independent fuse. This solution will protect the power supply system, while the damage to only one receiver (short­circuit on the line) could cause damage to other receivers connected to the same output.
The solution is provided by the optional fuse module EN54-LB4, 4-channel or EN54-LB8, 8-channel, while
its mounting location is provided within the housing (see Fig. 4). The figure below shows the connection between the power supply, fuse module and receivers.
Fig.21. The connection of fuse module.
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When installing the fuse module in the PSU, power supply current consumption, used for the calculation of standby time (see section 8.8), should be taken into account.
Depending on the version, fuse module allows to connect 4 or 8 receivers to the PSU. Output state is indicated by green LEDs. Blown fuse is indicated as follows:
- corresponding LED turns off: L1 for AUX1 etc.
- red LED on
- PSU technical output on (Hi-Z state)
- switching PSU relay output into voltage free status (contacts as shown in the Fig. 21). In addition, blown fuse signal is transmitted to the input of collective failure EXTi (ALARM) and saved in the
internal memory of PSU.
The PSU’s relay output can also be used for remote control, including external optical indication.
6.9. Overvoltage protection of the PSU output OVP.
In case of voltage exceeding 30,5 V±0.5 V at the switching regulator’s output, the system cuts off
the power at the outputs to protect the battery and the receivers from damage. The outputs will be battery­powered. The activation of the protection system is indicated by the OVP yellow LED on the PCB board, and the PSU FLT and ALARM outputs.
6.10. PSU overload.
The PSU is fitted with the LED OVL (overload) on the PCB, informing about output overload. If the
nominal current of the PSU is exceeded, the led turns on and the microprocessor starts a specially implemented procedure. Depending on time and overload level, microprocessor may disconnect the AUX1 and AUX2 outputs and switch into the battery-assisted operation. Restart will occur after 1 minute. PSU overload is indicated by the PSU FLT and ALARM technical outputs.
6.11. Indication of exceeding the „Imax a” current.
Exceeding the "Imax a" output current during the power supply operation is indicated by the
microprocessor using the LED OVL light (overload) on the PCB after 30 seconds. In addition, the main screen of the LCD will display a blinking light:
I
MAX_A
Information about exceeding the „Imax a” current is stored in the history of events. Battery charge current is
limited in order to protect the power supply against overload.
!
6.12. Short-circuit of the PSU output.
In case of short-circuit of the AUX1 or AUX2 output, one of the fuses - F
permanently blown. The restoration of the voltage at the output requires the replacement of the fuse .
AUX1
or F
– becomes
AUX2
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PASSWORD
Access range
Control panel
settings
PSU settings
SERVICE
USER
-
7. PSU settings.
The PSU has a configuration menu, allowing to configure the PSU settings by changing or activating
certain parameters. To enter the setting mode, press the "SET" button from the main screen’s level.
Fig. 22. PSU settings screen.
7.1. Password.
The PSU supports two levels of access to configuration, which limit the possibility of changing the
PSU’s settings from the LCD panel. Both levels are protected by a separate password. Service password full access to the PSU’s settings
User’s password locked access to the „PSU” settings menu
Table11. Access ranges.
Preset passwords:
user’s password – 1111 service password – 1234
7.1.1. Entering the password.
If the access to the configuration of the power supply has been blocked by the activation of the service or user password, perform the following steps in order to unlock the PSU configuration:
- use the „<” or „>” buttons to display the Password (enter/change) menu
- press the „SET” button, another window with available levels of passwords will be displayed
- use the „<” or „>” buttons to choose the right level of password
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- confirm by pressing the "SET" button
- use the „<” or „>” buttons to enter the first digit
- confirm by pressing the "SET" button
- use the „<” or „>” buttons to enter the second digit
- confirm by pressing the "SET" button
- use the „<” or „>” buttons to enter the third digit
- confirm by pressing the "SET" button
- use the „<” or „>” buttons to enter the fourth digit
- confirm by pressing the "SET" button
If the entered password is wrong, the following message will be displayed:
Fig. 23. The message after entering a wrong keyboard password.
After entering the correct password, it is possible to access the settings. If no buttons are pressed within
5 minutes, the PSU settings will be locked automatically.
7.1.2. Changing the password.
After entering the correct password, it is possible to change it. To do this, choose a password that will be
changed (user’s password or service password) and enter the new one
7.1.3. Disabling the password.
If the password is not required, it can be turned off. The access to the settings will not be locked after 30
seconds of inactivity. To disable the password, type „0000” as a new password.
User password „0000” unlocks the access from the user level. Service password „0000” unlocks the access from the installer level.
7.1.4. Resetting passwords.
If, for any reason, the passwords have been lost, it is possible to reset the passwords. To do this: a) unplug the PSU from the AC network and the batteries for at least 10 seconds b) put the Z2 jumper on the PCB of the PSU (see Fig. 2 [8]) c) plug in the batteries and the PSU to the AC network d) remove the Z2 jumper within 5 seconds from switching on the PSU e) The PSU will display a message: „Access unlocked”, f) confirm by pressing the „SET” button g) go to the menu „Settings -> Password” and change the passwords.
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7.1.5. Keyboard lock.
When entering passwords, it is possible to choose whether the buttons on the front panel of the PSU's
should be locked. It is enabled by Keyboard passwordoption.
- use the „<” or „>” buttons to display the Keyboard lock menu
- press the „SET” button, the prompt will appear at the end of the line
- use the „<” or „>” buttons to select:
YES – keyboard lock ON NO – keyboard lock OFF
- confirm by pressing the "SET" button
When on, the keyboard will be locked automatically if no buttons are pressed within 5 minutes. After
this time, pressing any button on the control panel will display a window with keyboard password request. Enter the password using the „<” or „>” buttons as explained above.
Fig. 24. Keyboard password request.
Entering the correct user’s password unlocks the access to the settings from the user level, while entering
the correct service password unlocks the access to the settings from the installer level – full access.
The PSU settings will be locked automatically if no buttons are pressed within 5 minutes.
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Position
Description
Additional
information
Battery test
START – battery test activation (see section 5.5)
Section
7.2.1 and 8.5
Acoustic indication
YES – acoustic indication ON (see section 4.6) NO – acoustic indication OFF
Section
7.2.2
EXTo output
ON – output ON (see section 4.9) OFF – output OFF
Section
7.2.3
Delay time for EPS output
Setting the delay time for ~230 V power failure indication
- 10s (factory setting)
- 1min
- 10min
- 30min
Section
7.2.4
Communication address
1÷ 247 PSU address required during the communication with the computer
1 factory setting
Section
7.2.5
Transmission
Defines the speed and protocol of communication
9.6k 8N2
9.6k 8E1
9.6k 8O1 :
115.2k 8N2
115.2k 8E1 (factory setting)
115.2k 8O1
Section
7.2.6
7.2. PSU.
The “PSU” menu is only available after entering the correct service password.
Selecting the “PSU” in the settings menu will display another menu, allowing full configuration of the PSU;
battery test ON/OFF, acoustic indication ON/OFF, EXTo output ON/OFF, setting the delay time for EPS output, setting the communication parameters. After entering the right settings, they are stored in the internal non-volatile memory, which protects the PSU against data loss in case of a failure or power failure.
Fig. 25. „PSU screen.
Table 12. The description of the PSU screen.
7.2.1. Battery test activation.
Battery test menu activates the test of the batteries (see section 8.5) connected to the PSU. If the test is
negative, it is indicated by the appropriate message, acoustic indication and activation of the APS FLT and ALARM technical outputs.
- use the „<” or „>” buttons to display the Battery test menu
- press the „SET” button, the prompt will appear at the end of the line
- confirm by pressing the „SET” button (the battery test follows immediately)
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No.
Description
Event
1
1 signal every 10s, battery mode
AC power failure
2
1 signal every 10s, mains operation
Battery failure, undercharged batteries
3
2 signals every 10s, battery mode
Low battery level
4
Fast signals, battery mode
The PSU will be disconnected because of the battery discharge
5
Constant indication
PSU failure [section 6.4.6.]
- When performing the test, the LCD will display the ”WAIT” message.
7.2.2. Acoustic indication ON/OFF
Emergency situations that may arise during the operation of the PSU are indicated acoustically. The
frequency and number of signals depend on the type of event (see section 6.4.6.).
Table 13. Acoustic indication.
- use the „<” or „>” buttons to display the Acoustic indication menu
- press the „SET” button, the prompt will appear at the end of the line
- use the „<” or „>” buttons to select:
YES – Acoustic indication ON NO – Acoustic indication OFF
- confirm by pressing the „SET” button
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7.2.3. EXTo output ON/OFF Controlled relay output EXTo (external output) does not depend on the operation of the power
supply unit and can be switched independently of its work.
The EXTo output can be used for switching between controlling, resetting and supplying inputs/outputs in
low-voltage electrical circuits. Changes in the EXTo output can be made locally from the panel (section 7.2.3.) or remotely using the PowerSecurity application. In the case of the PowerSecurity application-level control, Z2 jumper must be on. Information about the changes in the EXTo output is written in the event log of the PSU.
- use the „<” or „>” buttons to display the EXTo output menu
- press the „SET” button, the prompt will appear at the end of the line
- use the „<” or „>” buttons to select:
ON – relay ON OFF – relay OFF
- confirm by pressing the „SET” button
7.2.4. Setting the delay time for EPS output indicating ~230 V power loss.
The PSU features adjustable delay for 230 V power loss indication. The delay time can be selected from
the four available ranges:
- 10s (factory setting)
- 1min
- 10min
- 30min
230 V power loss is indicated by the activation of the “EPS FLT” and „ALARM” technical output.
- use the „<” or „>” buttons to display the Delay time for EPS output menu
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- press the „SET” button, the prompt will appear at the end of the line
- use the „<” or „>” buttons to set the delay time:
- 10s
- 1min
- 10min
- 30min
- confirm by pressing the „SET” button
7.2.5. Setting the communication address applies to cooperation with PowerSecurity.
All power supplies are factory-set to address 1.
All the parameters responsible for communication between the PSU and the computer, namely the
address, parity and speed should have the same settings for both the PSU and the PowerSecurity program. Communication address allows to identify power supply units in the same communication network.
- use the „<” or „>” buttons to display the Communication address menu
- press the „SET” button, the prompt will appear at the end of the line
- use the „<” or „>” buttons to set the communication address
1÷ 247 – PSU address during the communication with the computer
- confirm by pressing the „SET” button
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7.2.6. Setting the transmission parameters applies to cooperation with PowerSecurity.
All the parameters responsible for communication between the PSU and the computer, namely the
address, parity and speed should have the same settings for both the PSU and the PowerSecurity program.
The PSU has preset transmission parameters of 115200 baud 8E1; if these values were changed, they
should be restored to original settings.
- use the „<” or „>” buttons to display the Transmission menu
- press the „SET” button, the prompt will appear at the end of the line
- use the „<” or „>” buttons to set the transmission speed
- 9.6k 8N1 :
- 115.2k 8E1 (factory setting) :
- 115.2k 801
- confirm by pressing the „SET” button
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Position
Description
Language
Available languages
Date
Current time
Time
Current date
Backlight mode
5 min - backlight mode OFF if no buttons are pressed within 5 min
constant - the backlight will not be turned off 0÷100% - the intensity of the backlight
Contrast
0÷ 100% - the display contrast
Blinking light indicating failure
YES –blinking light indicating failure NO – constant light indicating failure
7.3. Control panel.
The menu is only available after entering the correct user’s or service password.
The control panel menu enables configuration of the settings directly related to the user interface. It is
possible to set the display language, date, time, intensity of the backlight and blinking light indicating failure.
Setting the correct date and time is important for keeping chronology of events stored in the internal
memory. Setting the backlight mode and contrast guarantees the quality of the displayed messages.
Intensity of the LCD backlight can be set in the range from 0 to100%, in 10% intervals.
The display features a function of constant or temporary backlight mode. In temporary mode, the screen will turn off if no buttons are pressed within 5 minute.
Fig. 26. „Control panel screen.
Table 14. The description of the Control panel screen.
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7.3.1. Setting the display language.
One of the functions of the control panel menu is the possibility to select language. Display language can
be set according to personal preference.
- use the „<” or „>” buttons to display the Language menu
- press the „SET” button, the prompt will appear at the end of the line
- use the „<” or „>” buttons to choose the display language
- confirm by pressing the „SET” button
To help the user to choose the Display Language, the power supply allows to display the menu of available languages on the main screen. To do this, simultaneously press and hold for at least 5s the"<" and ">" arrow keys on the front panel of the power supply.
7.3.2. Setting the date
The „Date” menu in the „Control panel” menu enables setting the correct date, according to which error
messages and operation history will be saved. Built-in real time clock does not take into account leap years and the changes resulting from the switch between summer and winter time. These changes should be taken into account when analyzing events recorded in the history.
- use the „<” or „>” buttons to display the Date menu
- press the „SET” button, the prompt will appear next to the year digits
- use the „<” or „>” buttons to set the year
- press the „SET” button, the prompt will appear next to the month position
- use the „<” or „>” buttons to set the current month
- press the „SET” button, the prompt will appear next to the day position
- use the „<” or „>” buttons to set the current day
- confirm by pressing the „SET” button
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7.3.3. Setting the time
The „Time” menu in the „Control panel” menu enables setting the correct time, according to which error
messages and operation history will be saved. Built-in real time clock does not take into account leap year and the changes resulting from the switch between summer and winter time. These changes should be taken into account when analyzing events recorded in the history.
- use the „<” or „>” buttons to display the Time menu
- press the „SET” button, the prompt will appear next to the hour digits
- use the „<” or „>” buttons to set the hour
- press the „SET” button, the prompt will appear next to the minute position
- use the „<” or „>” buttons to set the minutes
- press the „SET” button, the prompt will appear next to the seconds’ position
- use the „<” or „>” buttons to set the seconds
- confirm by pressing the „SET” button
7.3.4. Setting the backlight mode.
The „Backlight” menu dims the display if no buttons are pressed within 5 min and sets the intensity of the
backlight.
- use the „<” or „>” buttons to display the Backlight mode menu
- press the „SET” button, the prompt will appear next to the constant< option
- use the „<” or „>” buttons to change the setting to 5 min
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- press the „SET” button, the prompt will appear at the end of the line
- use the „<” or „>” buttons to set the required brightness
- confirm by pressing the „SET” button
7.3.5. Contrast setting
The „Contrast” menu in the „Control panel” enables setting the contrast of the display text.
- use the „<” or „>” buttons to display the Contrast menu
- press the „SET” button, the prompt will appear at the end of the line
- use the „<” or „>” buttons to set the contrast
- confirm by pressing the „SET” button
7.3.6. Blinking light indicating failure
The „Blinking light indicating failure” menu enables setting the backlight mode during failure indication.
When on, the blinking light will indicate a failure.
- use the „<” or „>” buttons to display the Blinking light indicating failure menu
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- press the „SET” button, the prompt will appear at the end of the line
- use the „<” or „>” buttons to select
YES – blinking light indicating failure ON NO – blinking light indicating failure OFF
- confirm by pressing the „SET” button
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8. Reserve power supply circuit.
The PSU is fitted with intelligent circuits: battery charging circuit with the function of the accelerated
charging and battery control, which main task is to monitor the condition of the batteries and the connections in the circuit. If the controller detects a power failure in the battery circuit, appropriate indication and activation of the APS FLT and ALARM technical outputs takes place.
8.1. Battery detection.
The control unit of the PSU checks the voltage at the battery terminal and, depending on the measured
values, determines the appropriate reaction:
U
below 4 V - batteries not connected to the PSU circuits
BAT
U
= 4 to 20 V - faulty batteries
BAT
U
over 20 V - batteries connected to the PSU circuits
BAT
8.2. Protection against short -circuit of the battery terminals.
The PSU is fitted with the circuit protecting against short-circuit of the battery terminals. In case of short circuit, control circuit immediately disconnects the batteries from the rest of the power supply circuit, so the loss of output voltage on power supply outputs is not observed. Automatic reconnection of the batteries to the PSU's circuits is only possible after the removal of the short-circuit and correct connection of the circuits.
8.3. Protection against reverse battery connection.
The PSU is protected against reverse connection of the battery terminals. In case of incorrect connection,
the F replacing the fuse and correct connection of the batteries.
battery terminals drops below 20 V±0.2 V during battery-assisted operation, acoustic indication will be activated and the batteries will be disconnected within 15s.
restored.
operation mode. During testing, the control unit of the PSU measures the electrical parameters according to the implemented measuring method. A negative result occurs when:
- the battery circuit continuity is interrupted,
- resistance in the battery circuit increases above 300 mΩ
- the battery terminal voltage drops below 24 V. replaced batteries. undercharging. The protection involves blocking the ability to perform test for 60 seconds from the last activation.
fuse in the battery circuit becomes damaged. The return to normal operation is possible only after
BAT
8.4. Deep discharge battery protection UVP.
The PSU is fitted with the disconnection system and the battery discharge indication. If the voltage at the
The batteries are reconnected to the power supply unit automatically once the ~230 V mains supply is
8.5. Battery test.
The PSU runs dynamic battery test every 5 minutes, temporarily switching the receivers to the battery
The battery test can be activated manually from the main menu (see section 7.2.1), for example to test the The PSU is protected against too frequent performing of the battery test, which could result in n this case, the LCD will display the "WAIT” message in the PSU Settings -> PSU -> Battery test menu.
Fig. 27. Temporary lock of the battery test.
This function can be disabled by putting the Z2 jumper on the power supply board (Fig.2 [8]).
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The battery test will also be automatically locked when the PSU is in the operating mode, in which the
battery test is impossible. Such condition occurs, for example, during battery assisted operation or when the power supply is overloaded. In this case, the LCD will display the crossed out „START” message in the PSU Settings -> PSU -> Battery test menu.
Fig. 28. Battery test – inactive.
8.6. Measurement of the resistance of the battery circuit.
The PSU is checking the resistance in the battery circuit. During the measurement, the PSU driver takes into account the key parameters in the circuit,and once the limit value of 300m ohms is exceeded, a failure is indicated.
A failure may indicate considerable wear or loose cables connecting the batteries.
8.7. Battery temperature measurement.
The PSU has a temperature sensor to monitor the temperature parameters of installed batteries. The sensor is
located near the batteries; hence, temperature readings should not be confused with the ambient temperature.
Temperature measurement and compensation of the battery charging voltage can extend the life of the
batteries.
8.8. Standby time.
Battery-assisted operating depends on battery capacity, charging level and load current. To maintain an
appropriate standby time, current drawn from the PSU in battery mode should be limited.
Required, minimum battery capacity to work with the PSU can be calculated with the following formula:
Q
= 1.25 Id + Iz﴿ •Td + Ia + Iz﴿ •Ta + 0.05 Ic ﴿
AKU
where:
Q
– The minimum battery capacity [Ah]
AKU
1.25 – the factor related to the decrease in battery capacity due to aging
Id – the current drawn by the load during inspection [A] Iz – PSU current consumption [A] (Table 15)
Td – required inspection time [h]
Ia – the current drawn by the load during an alarm [A]
Ta – alarm duration [h]
Ic – short-term output current
Rearranging the above equation, the approximate runtime of the system with two 17 Ah batteries can be
determined.
The following data can be assumed:
Id = 1 A
Iz = 0,065 A
Ia = 2 A
Ta = 0,5h
Ic = 3 A
The approximate runtime of the system with two 17 Ah batteries will amount to 11h 39min.
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9. Remote monitoring (options: Wi-Fi, Ethernet, RS485, USB).
The PSU has been adjusted to operate in a system that requires a remote control of the parameters in a monitoring centre. Transmitting data concerning PSU status is possible due to an additional, external communication module responsible for communication in Wi-Fi, Ethernet or RS485 standard. It is possible to connect the PSU and the computer via the USB –TTL interface.
Different connection topologies, presented later in this chapter, are only a part of possible communication schemes. More examples can be found in the manuals dedicated to individual interfaces.
When installing optional features in the power supply unit, power supply current consumption, used for the calculation of standby time, should be taken into account (see section 8.8).
9.1. Communication via the USB-TTL interface.
The easiest way of communication between the PSU and the computer is provided by the USB-TTL "INTU” interface. This interface allows direct connection between the computer and the PSU and is recognizable by the operating system as a virtual COM port.
Fig. 29. USB-TTL communication using the USB-TTL „INTU” interface.
9.2. ETHERNET network communication.
Communication in the Ethernet network is possible due to the additional interfaces: Ethernet „INTE” and
RS485-ETH „INTRE”, according to the IEEE802.3 standard.
The Ethernet „INTE” interface features full galvanic isolation and protection against surges. It should be
mounted inside the enclosure of the PSU.
Fig. 30. Ethernet communication using the RS485-Ethernet „INTE” interface.
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The RS485-ETHERNET „INTRE” interface is a device used to convert signals between the RS485 bus and the Ethernet network. For proper operation, the unit requires an external power supply in the range of 10÷30 V DC e.g. drawn from a PSU of the EN54 series. The physical connection of the interface takes place under galvanic isolation. The unit is mounted in a hermetic enclosure protecting against adverse environmental conditions.
Fig. 31. Ethernet communication using the RS485-Ethernet „INTRE” interface.
9.3. The Wi-Fi wireless communication.
The Wi-Fi wireless communication can be implemented on the basis of additional interfaces: WI-Fi ‘INTW’ and
RS485-WiFi, operating within 2,4GHz frequency band, according to the IDEE 802.11 bgn standard.
The WiFi ‘INTW’ interface shall be mounted in a selected location inside the enclosure so that the
antenna is exposed to the outside.
Fig. 32. The Wi-Fi communication using WI-FI „INTW” interface.
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The RS485-WiFi „INTRW” interface is a device used to convert signals between the RS485 bus and the WiFi network. For proper operation, the unit requires an external power supply in the range of 10÷30 V DC e.g. drawn from a PSU of the EN54 series. The physical connection of the interface takes place under galvanic isolation. The unit is mounted in a hermetic enclosure protecting against adverse environmental conditions.
Fig. 33. The The Wi-Fi communication using the RS485-WIFI „INTRW” interface.
9.4. RS485 network communication.
Another type of network communication is the RS485 communication using two-wire transmission path. To achieve this kind of data exchange, the PSU should be equipped with the additional RS485 TTL "INTR" interface, converting data from the PSU into the RS485 standard and the USB-RS485 "INTUR" interface, converting data from the RS485 network to the USB. Offered interfaces are galvanically isolated and protected against surges.
Fig. 34. RS485 communication using the „INTR” and „INTUR” interfaces.
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9.5. „PowerSecurity” program.
The ”Power Security” program is available on www.pulsar.pl
Its detailed description can be found in the manual.
PowerSecurity is a program designed to operate with power supplies of the PSBEN, EN54 and
EN54C/LCD series.
The graphical interface of the program has been designed so that it is convenient to combine power supplies into groups giving the possibility of monitoring multiple parameters in one window simultaneously. The program constantly monitors the parameters of all power supplies; in case of failures the backlight changes accordingly in both the manager window and the Windows taskbar. In addition, the program allows you to download the operation history of the power supply, the history of events, and visualization in the form of charts and tables. The downloaded data can be saved.
The program also provides functionality in the form of a remote battery test. The result of the battery test takes the form of a message.
The PowerSecurity software is a free software. Operation requires a PC with the operating system Windows 10 or older.
The application can also be used by people who install and service power supplies. The main panel of the
program is shown below.
Fig. 35. The main panel of the "Power security" program.
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Fig. 36. The main panel of the "Power security" program - the "Synoptic board" tab.
The manager window allows you to combine monitored power supplies into groups / subgroups offering greater control and transparency for more complex systems. The device window can be switched between two modes: the synoptic board or the list mode. This is especially useful when the PowerSecurity program works with a large number of power supplies. The application enables both visualization and analysis of read data. Exceeding the permissible parameters is signaled by a change in color of the relevant field to yellow and a flashing indicator light. It is possible to view the current power supply parameters, historical parameters in the chart, electrical parameters, the status of technical outputs, and to read the event log on individual tabs.
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Functional class EN 12101-10:2007
A
Mains supply
~230 V
Current consumption
0,56 A
Power frequency
50 Hz
PSU’s power
83 W
Efficiency
84%
Output voltage at 20 ºC
22,0 V÷ 27,6 V DC – buffer operation 20,0 V÷ 27,6 V DC – battery-assisted operation
Output current
Continuous operation
Output current Imax a=2 A
Instantaneous operation
Output current Imax b=3 A
Maximal resistance of the battery circuit
300mΩ
Ripple voltage
90mV p-p max.
Current consumption by the PSU during battery-assisted operation
I = 65mA I = 55mA – LCD panel backlight off Caution ! If the power supply is connected with the communication interface or fuse module, additional current consumption should be considered.
Battery charging current
1 A
Coefficient of temperature compensation of the battery voltage
-40mV/ ºC (-5 ºC ÷ 40 ºC)
Low battery voltage indication
Ubat < 23 V, during battery mode
Overvoltage protection OVP
U>30,5 V±0,5 V - disconnection of the output voltage ( AUX+ disconnection), automatic return
Short-circuit protection SCP
F5 A - F
AUX1
, F
AUX2
melting fuse (failure requires fuse
replacement)
Overload protection OLP
Hardware - Software
Battery circuit protection SCP and reverse polarity connection
F6,3 A - F
BAT
melting fuse (failure requires fuse replacement)
Deep discharge battery protection UVP
U<20 V (± 2%) – battery disconnection
TAMPER output indicating enclosure opening
Microswitch TAMPER
Technical outputs:
- EPS FLT; indicating AC power failure
- APS FLT; indicating battery failure
- PSU FLT; indicating PSU failure
- ALARM; indicating collective failure
- type – electronic, max 50mA/30 V DC, galvanic isolation 1500 V
RMS
- delay time approximately 10s/1m/10m/30m (+/-5 %) – configured from the control panel
- type – electronic, max 50mA/30 V DC, galvanic isolation 1500 V
RMS
- type – relay: 1 A@ 30 V DC/50 V AC CAUTION! In Fig.2 the set of contacts shows a potential-free status of the relay, which corresponds to power supply failure.
EXTi technical input
Voltage „ON” – 10÷30 V DC Voltage „OFF” – 0÷2 V DC
Level of galvanic isolation 1500 V
RMS
EXTo relay output
1 A@ 30 V DC /50 V AC
Optical indication:
- LEDs on the PCB of the power supply unit,
- LCD panel readings of electrical parameters, including: voltage, current,
resistance of the circuit, mains supply voltagefailure indication
failure indication configuration of the PSU settings from the control panel 2 levels of password protected access operation memory of the PSU – 6144 values
10. Technical parameters.
Electrical parameters (Table 15). Mechanical parameters (Table 16). Safety of use (Table 17). Operation parameters (Table 18). Recommended types and sections of installation cables (Table 19).
Table 15. Electrical parameters.
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W
H
D
failure memo - 2048 events real time clock with battery backup
Acoustic indication:
- piezoelectric indicator ~75 dB /0,3 m, switched from the LCD
panel
LCD screen battery
3 V lithium battery, CR2032
Fuses:
- F
MAINS
- F
BAT
- F
AUX1
- F
AUX2
T 3,15 A / 250 V F 6,3 A / 250 V F 5 A / 250 V F 5 A / 250 V
Additional equipment
(not included)
- USB-TTL „INTU” interface; USB-TTL communication
- RS485 „INTR” interface; RS485 communication
- USB-RS485 „INTUR” interface; USB-RS485 communication
- Ethernet „INTE” interface; Ethernet communication
- WiFi “INTW” interface; WiFi wireless communication
- RS485-Ethernet “INTRE” interface; RS485-Ethernet
communication
- RS485-WiFi “INTRW” interface; RS485-WiFi wireless
communication
Enclosure dimensions
W=420 H=420 D+D1 =102 + 8 [+/- 2mm] W1=425 H1=425 [+/- 2mm]
Mounting
380 x 345 x Φ 6 x4 pieces (WxH)
Recommended battery model
- 2 x EP 17-12 or
- 2 x GP12170
Fitting battery
2x17 Ah/12 V (SLA) max. 400 x 180 x 95mm (WxHxD) max
Net/gross weight
8,4/9,4 kg
Enclosure
Steel plate DC01 1,2mm, color: RAL 3001 (red)
Closing
Key lock
Terminals
Mains supply: Ф0,51÷2 (AWG 24-12) Outputs: Ф0,51÷2 (AWG 24-12) Battery outputs BAT: Ф6 (M6-0-2,5)
Cable glands
PG9 – cable diameter Ф4÷8mm PG11 – cable diameter Ф5÷10mm
Notes
The enclosure does not adjoin the mounting surface so that cables can be led. Convection cooling.
Table 16. Mechanical parameters.
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Protection class EN 60950-1:2007
I (first)
Protection grade EN 60529: 2003
IP42
Insulation electrical strength:
- between input (network) circuit and the output circuits of the PSU
- between input circuit and protection circuit
- between output circuit and protection circuit
3000 V AC min. 1500 V AC min. 500 V AC min.
Insulation resistance:
- between input circuit and output or protection circuit
100 MΩ, 500 V DC
Environmental class EN 12101-10:2007
2
Operating temperature
-5 ºC...+75 ºC
Storing temperature
-25 ºC...+60 ºC
Relative humidity
20 %...90 %, no condensation
Sinusoidal vibrations during operation: 10 ÷ 50 Hz 50 ÷ 150 Hz
0,1 G 0,5 G
Surges during operation
0,5 J
Direct insolation
unacceptable
Vibrations and surges during transport
According to the PN-83/T-42106 standard
Mains supply ~230 V L-N-PE (see Table 2 [2])
OMY 3 x 0,75 mm
2
…1,5 mm
2
AUX1, AUX2 output terminals (see Table 1 [11])
HLGs 2 x 1,5 mm
2
…2,5 mm
2
Indication inputs/outputs (see Table 1 [11])
YnTKSY 1 x 2 x 0,8 mm2 Additional indication lines (with optional interface)
FTP 4x2x0,5 cat. 5e
Table 17. Safety of use.
Table 18. Operation parameters.
Table 19. Recommended types and sections of installation cables.
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Pulsar sp.j.
Siedlec 150, 32-744 Łapczyca, Polska
Tel. (+48) 14-610-19-40, Fax. (+48) 14-610-19-50
e-mail: biuro@pulsar.pl, sales@pulsar.pl
http:// www.pulsar.pl, www.zasilacze.pl
11. Technical inspections and maintenance.
Technical inspections and maintenance can be performed after disconnecting the power supply from the power network. The PSU does not require any specific maintenance, however, its interior should be cleaned with compressed air if it is used in dusty conditions. In case of fuse replacement, use only compatible replacement parts.
Technical inspections should be carried out not less frequently than once per year. During the inspection,
check the batteries and run the battery test.
4 weeks after installation, re-tighten all threaded connections, see Fig. 2 [11] and Fig. 3 [2].
11.1. Battery replacement of the LCD panel.
Estimated operating time of battery type CR2032 is about six years. After this period, the battery will need
to be replaced.
Battery replacement of the LCD panel should be done during mains operation or battery-assisted operation
in order to avoid resetting the time settings.
CAUTION! Removed batteries should be stored in a designated collection point. Do not reverse the polarity of the batteries. Use of the wrong type battery could cause an explosion.
WEEE MARK
According to the EU WEE Directive – It is required not to dispose of electric or electronic waste as
unsorted municipal waste and to collect such WEEE separately.
CAUTION! The power supply unit is adapted for cooperation with the sealed lead-acid batteries (SLA). After the operation
period they must not be thrown but recycled according to the applicable law.
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