Pulsar 200 NS Owner's Manual

REV. 01, MAY 12
Foreword
Welcome to the Pulsar family! You are now the proud owner of the next generation Pulsar 200 NS, India's No.1 sports bike. By
No.1 we are talking about unparalleled performance, superior technology and incredible market leadership that Pulsar today enjoys. This makes the Pulsar you ride, unbeatable and unchallenged both on and off the road.
Before you ride out, please read this Owner's Manual carefully and familiarize yourself with the operating mechanism, controls and maintenance requirements of your Pulsar. This will ensure you a safe and trouble free ownership experience.
To keep your bike in perfect running condition and deliver consistent performance, we have specially programmed the periodic maintenance services which includes 3 free services and subsequent paid services, as per the schedule contained in this booklet. We earnestly advise you to avail all these services at any of our Bajaj Dealers or Authorised Service Centres, who are well equipped with all necessary facilities / genuine parts / oil and trained manpower to ensure the best care for your Pulsar. Your ‘Pulsar 200 NS’ comes with a warranty of 2 Years or 30,000 Kms whichever occurs earlier from the date of sale. For details please refer to “Warranty : Scope & Limits” given in this manual.
Should you require any additional information feel free to contact us on our toll free no.:
1800 233 2453 or e-mail us at: customerservice@bajajauto.co.in or visit the Bajaj Auto website www.bajajauto.com
To be a part of the Pulsarmania, visit www.mypulsar.com and join the Pulsar fanpage on facebook:
www.facebook.com/mypulsar
Rev up, shift gears and enjoy the Pulsar experience…
SERVICE DEPARTMENT BAJAJ AUTO LIMITED
Description
1. Technical Specifications 1
2. Identification Data 3
3. Location of Parts 4
4. Steering cum Ignition lock 6
5. Fuel Tank Cap / Fuel Tap 7
6. Speedometer Details 8
7. Speedometer Setting 10
8. Control Switches 12
9. Rear seat / Tool kit 14
10. Front Seat / Battery 15
11. Fitment of Front & Rear Seat 16
12. Removal & Fitment of Side Cover LH & RH 17
13. Daily Safety Checks 18
14. How to ride your Bike 19
15. Safe Riding Tips 23
16. Engine Oil 24
17. Wheels - Tube less Tyre 25
18. Battery 26
19. Engine Cooling System / Coolant 27
20. Periodic Maintenance Information 29
21. Brake Fluid 31
22. Periodic Maintenance & Lubrication Chart 32
23. Warranty Certificate 37
24. Warranty Scope & Limit 38 2 .
26. Non Use Maintenance & Service Coupons
5 Battery Warranty Card
Notice:
The description and illustration in this booklet are not to be taken as binding on the manufacturers. The essential features of the type described and illustrated herein remaining unaltered. Bajaj Auto Limited reserves the right to carry out at any moment without being obliged to bring this booklet upto-date & to do modifications on the vehicle, parts or accessories as may be convenient and necessary.
Safety and Warning information :
Table of Contents
Caution : This indicates that a potential hazard that could result in vehicle damage. Follow the Advice provided with the caution.
Warning : This indicates that a potential hazard or injury to you or other persons & to the vehicle can happen if advice provided is not followed.
Engine : 4 Stroke, Single Cyl.
Bore x Stroke : 72.0 mm x 49.0 mm
Engine Displacement : 199.5 cc
Compression Ratio : 11 : 1
Idling Speed : 1350 ~ 1450 RPM
Max. Net Power : 23.5 PS at 9500 RPM
Max. Net Torque : 18.3 Nm at 8000 RPM
Ignition System : DC
Spark Plug : 3 Nos
Spark Plug Gap : 0.7 ~ 0.8 mm
Transmission : 6 speed constant
mesh
Gear Shifting Pattern : 1 Down 5 Up
Engine Lubrication : Pressurized oil supply
Engine Cooling : Water cooling
Starting Aid : Electric starter
Front Brake : Hydraulic Disc type
Rear Brake : Hydraulic Disc type
Fuel Tank Capacity
Full : 12 liters
Usable Reserve : 2.4 liters
Unusable Reserve : 0.2 liters
Dimensions :
Length : 2017 mm
Width : 804 mm
Height : 1195 mm
Wheel base : 1363 mm
Ground clearance : 167 mm
Tyre Size
Front : 100/80-17,52P tubeless
Rear : 130/70-17,61P tubeless
Tyre Pressure
2
Front : 1.75 kgf/cm (25 PSI)
2
Rear (Solo) : 2.00 kgf/cm (28 PSI)
2
Rear (with pillion) : 2.25 kgf/cm (32 PSI)
Technical Specifications
1
Note :
• All dimensions are under UNLADEN condition.
• Above information is subject to change without any notice.
Electrical System : 12 Volts DC
Head Lamp : H4, 55/60W
Position Lamp : 3W (2 nos.)
Tail /Stop Lamp : LED type
Side Indicator lamp : 10W
Neutral Indicator : Green LED
Hi Beam Indicator : Blue LED
Turn Signal Indicator : Green LED
Side Stand Indicator : LED
Speedometer Lamp : LED
Rear No. Plate Lamp : 3W
Horn : 12V DC
Battery : 12V - 8 Ah VRLA
Vehicle Kerb Weight : 145 kg.
Gross Vehicle Weight : 275 kg.
(Including rider & pillion)
Max. Speed : 136 km/hr.
2
Technical Specifications
Identification Data
The Frame and Engine serial numbers are used to register the motorcycle. They are the unique alpha-numeric codes to identify your particular vehicle from others of the same model and type.
Frame Number Location
On RH Side of Steering Tube (Alpha-Numeric - 17 Digits)
Engine Number Location
On LH Side Crankcase Near Gear Change Lever (Alpha-Numeric - 11 Digits)
3
Location of Parts
Front Fork
Clutch Lever
Fuel Tank Cap
Manual Choke
Lever
Pillion Foot Rest
Side
Stand
Gear Change
Lever
Digital
Speedometer
Disc Brake
LED Tail Lamp
4
OFF
ON
Location of Parts
Grab Handle Pillion Seat Rider Seat
Rear Disc Brake
Radiator
Coolant Level Indicator
Radiator Expansion Tank Cap
Rear Brake
Pedal
Paper oil
Filter
Front Brake Lever
Rear Number Plate
5
MAX
MIN
Nitrox Rear
Shock Absorber
Steering cum Ignition Lock
To Lock the Steering : To lock the steering, turn the handle bar to the left side. Push & release the key. Turn the key to “LOCK” position and remove the key. Steering lock
can be done on left handle position only.
To Unlock the Steering : To unlock steering,
insert the key in steering cum ignition lock & turn it clockwise to “OFF” or “ON” position.
Key : A common key is used for ‘Steering cum Ignition lock’, ‘Fuel tank cap’ & ‘Rear Seat’.
Steering cum Ignition Lock :
It has three positions.
LOCK: Steering locked. Ignition OFF.
OFF: Steering unlock. Ignition OFF.
ON: Steering unlock. Ignition ON.
6
Fuel Tank Cap
To open the fuel tank cap, open the flap. Insert the key in the lock and turn it clockwise and lift fuel tank cap.
‘Fuel Tank Cap’ gets locked when pushed back into the place.
Fuel Tap
Fuel tap lever has following positions. ON : When fuel level is above Reserve
position.
RES : When fuel level is below Reserve
position.
OFF : When fuel supply is to be cut off.
Fuel Tap
Fuel Tank Cap / Fuel Tap
Fuel Tank Cap
7
Speedometer Details
Speedometer display will work when both Ignition switch & kill switch are in ‘ON’ position.
1. Fuel Level Indicator: It shows fuel level in fuel tank.
2. Tachometer Dial: It shows engine speed in RPM.
3. Turn Signal Indicator (LH & RH): When Turn signal
switch is turned to Left or Right, Turn pilot Indicator ­LH or RH will flash.
4. Neutral Indicator: When the transmission is in Neutral, Neutral indicator will glow.
5. Hi Beam Indicator: When Headlight is ‘ON’ & Hi beam is selected with engine running, Hi beam indicator will glow.
6. Side Stand Indicator : When Side stand is ‘ON’, the
Side stand indicator will lit.
7. Bajaj Logo : Bajaj logo flying ‘B’ continuously glow.
8. Mode Button : Mode button used for changing the
mode while selecting & setting Trip1, Trip2, ODO, Clock & Service reminder.
9. Set Button : Set button used for setting Clock &
Service reminder.
10. R es er ve/ En gi ne Re v Indi ca to r : I t gl ow s
continuously when petrol level in tank reaches reserve level. It also blinks when engine RPM cross 10000 RPM mark.
8
2
7
3
4
6
5
8
9
1
10
14. Odometer : The Odometer shows the total distance that the vehicle has covered. Odometer can not be reset to ‘Zero’.
15. Digital Clock : It indicates time in HR : MM (AM/PM)
16. Coolant Temperature Indicator ( ) : It blinks
0
when engine coolant Temperature is more than 115 centigrade.
17. Low Battery Indicator : It indicates battery needs charging.
18. Trip Meter : Trip 1 & Trip 2 shows the distance traveled since it was last reset to zero.
11. Service Reminder ( ): ‘Wrench’ symbol glows
when ODO meter reading reaches to set Kms. for service. This Icon will flash at -
st nd
1 : 450 km 2 : 4950 km,
rd th
3 : 9950 km, 4 : 14950 km
and subsequently at each 5000 kms. Icon will continue to glow till it is reset. This icon is to be reset after service is carried out.
12. Low Oil Pressure Indicator ( ) : It blinks when
engine oil pressure is low.
13. Speedometer: Vehicle speed will be displayed in
digital form in Km / Hr.
Speedometer Details
9
13
15
14
16
11
17
18
12
SMSet
Mode
TRIP 1/2
2. Service Reminder Reset ( ) :
‘Wrench’ symbol glows when ODO meter reading
reached to set Kms.
1. Trip Meter Reset :
Mode & Set push button is provided for selecting & resetting ‘ODO/TRIP1/TRIP2’. LHS part of speedo console.
1.
Press mode push button for less than 2 sec.
Press set push button for more than 15 sec.
Mode changes from ‘ODO/TRIP1/TRIP2’
Selected mode ‘TRIP1/TRIP2’ will reset. Other TRIP mode will continue updating.
2.
1.
Press mode push button for less than 2 sec. & select Trip2.
Press mode & set button for more than 5 sec. Continuously.
Trip2 Mode selected
Service reminder icon will be resetted.
2.
Note : Engine & motorcycle speed should be zero.
Speedometer Setting
10
SMSet
Mode
TRIP 1/2
3. Clock Reset :
Digital clock indicates time in HR & MM separated by colon ‘:’
It is 12 hour clock.
Initially ‘:’ will be blinking
Clock setting is possible in TRIP 1 mode only.
1.
Press mode push button for less than 2 sec.
TRIP1 Mode selected
2.
Press mode & set push button together for more than 2 sec.
Press mode button for less than 1 sec.
Press set button for less than 1 sec.
Press mode & set button together for more than 2 sec.
Clock set mode is selected & no editing is carried out for more than 5 sec.
‘:’ stops blinking Digits starts blinking
Hour digits will increases by one.
Minutes digits will increases. If mode/set button is pressed continuously then digits will stop blinking.
Set value will be saved Exit clock setting mode Digits stop blinking ‘:’ start blinking
Auto exit without saving set value. If engine/vehicle rpm is given then system will exit from clock set mode without saving set value.
3.
4.
5.
6.
Speedometer Setting
11
Control Switches
A
B
C
D
C. Horn Button : ( ) Press button for
sounding horn.
D. Pass Switch : Press the switch to flash
the head light. It is used to give signal to vehicles coming from opposite side while overtaking.
Left Handle Bar Switches
A. Dipper Switch : When headlight is ON,
High or Low beam can be selected with the dipper switch. Hi beam indicator light located on Speedo console will light up when high beam is selected.
: High Beam : Low beam
B. Turn Signal Switch : When the turn signal
knob is turned to Left ( ) or Right ( ) respective indicator will start blinking, to stop blinking push the knob in & release.
12
E
G
F
Control Switches
Right Handle Bar Switches
E. Head Light Switch : It has 3 positions.
: All lamps 'OFF'.
: While engine running, Tail lamp,
Meter lamp and Pilot lamp/s ‘ON’.
: While engine running, Head lamp,
Pilot lamp/s, Tail lamp and Meter lamps ‘ON’.
F. Starter Button :
Starter button operates the electric starter when clutch lever is depressed with transmission in any gear.
It is recommended to start the engine with the transmission in neutral.
G. Engine Kill Switch :
The engine kill switch is for emergency use. During emergency move the engine kill switch to the ‘OFF’ ( ) position.
Speedometer display will work when both Ignition switch & kill switch are in ‘ON’ position.
CAUTION : While starting ensure that engine kill switch is in ON ( ) position. Keeping the kill switch in OFF position, engine will not start.
13
Rear Seat / Tool Kit
Tool Kit
A
Tool Kit Location
It is located below the ‘Rear seat’.
2 rubber straps are provided to hold the
tool kit.
Removal of Rear Seat
Insert Key into lock (A)
Turn the key clock wise.
Pull upward front end of ‘Rear seat’
Take out ‘Rear seat’
CAUTION : Always fit rubber strap for locking tool kit.
14
Front Seat / Battery
Battery
It is located below ‘Front seat’.
Battery details are given on ‘Battery Maintenance’ page no. 26.
Removal of Front Seat
First remove ‘Rear seat’.
Remove ‘Front seat’ mounting bolts (B).
Pull backward rear end of ‘Front seat’.
Take out ‘Front seat’.
B
15
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