Pulsar 135 LS User Manual
Foreword
Welcome to the Pulsar family!
You are now the proud owner of the next generation Pulsar 135 LS, India's No.1 sports bike. By
No.1 we are talking about unparalleled performance, superior technology and incredible market
leadership that Pulsar today enjoys. This makes the Pulsar you ride, unbeatable and unchallenged
both on and off the road.
Before you ride out, please read this Owner's Manual carefully and familiarize yourself with the
operating mechanism, controls and maintenance requirements of your Pulsar. This will ensure you a
safe and trouble free ownership experience.
To keep your bike in perfect running condition and deliver consistent performance, we have
specially programmed the periodic maintenance services which includes 3 free services and
subsequent paid services, as per the schedule contained in this booklet. We earnestly advise you
to avail all these services at any of our Bajaj Dealers or Authorised Service Centres, who are well
equipped with all necessary facilities / genuine parts / oil and trained manpower to ensure the best
care for your Pulsar. Your ‘Pulsar 135 LS’ comes with a warranty of 2 Years or 30,000 Kms
whichever occurs earlier from the date of sale. For details please refer to “Warranty : Scope &
Limits” given in this manual.
Should you require any additional information feel free to contact us on our toll free no.:
1800 233 2453 or e-mail us at: customerservice@bajajauto.co.in or visit the Bajaj Auto website
www.bajajauto.com
To be a part of the Pulsarmania, visit www.mypulsar.com and join the Pulsar fanpage on facebook:
www.facebook.com/mypulsar
Rev up, shift gears and enjoy the Pulsar experience…
SERVICE DEPARTMENT
BAJAJ AUTO LIMITED
Description
1. Technical Specifications 1
2. Identification Data 3
3. Location of Parts 4
4. Steering cum Ignition lock 6
5. Fuel Tank Cap / Fuel Tap 7
6. Speedometer Details 8
7. Control Switches 9
8. Removal & Fitment of Side Covers 11
9. Removal & Fitment Seat 13
10. Battery / Tool kit 14
11. Daily Safety Checks 15
12. How to ride your Bike 16
13. Safe Riding Tips 20
14. Engine Oil 21
15. Wheels - Tyre 22
16. Periodic Maintenance Information 23
17. Periodic Maintenance & Lubrication Chart 27
18. Warranty Certificate 32
19. Warranty Scope & Limit 33
.
21. Service Coupons & Non Use Maintenance
20 Battery Warranty Card
Notice:
The description and illustration in this booklet
are not to be taken as binding on the
manufacturers. The essential features of the
type described and illustrated herein remaining
unaltered. Bajaj Auto Limited reserves the
right to carry out at any moment without
being obliged to bring this booklet upto-date
& to do modifications on the vehicle, parts or
accessories as may be co nvenient and
necessary.
Safety and Warning information :
Table of Contents
Caution : This indicates that a potential
ha zard th at co ul d re sult in vehicl e
damage. Follow the Advice provided with
the caution.
Warning : This indicates that a potential
hazard or injury to you or other persons &
to the vehicle can happen if advice
provided is not followed.
Engine : 4 stroke DTS-i, Single
cylinder 4 valve (2
Intake & 2 Exhaust)
Natural air cooled.
Bore x Stroke : 54.0 mm x 58.8 mm
Eng. Displacement : 134.66 cc
Compression Ratio : 9.8:1
Idling Speed : 1400 RPM
Max. Net Power : 13.5 PS @ 9000 RPM
Max. Net Torque : 11.4 Nm @ 7500 RPM
Ignition System : DC, Digital CDI with
TRICS
Spark Plug (2 Nos) : CHAMPION, PRZ9HC
& BOSCH UR4AC
Spark Plug Gap : 0.6~0.7 mm
Lubrication : Wet sump, Forced.
Transmission : 5 speed constant
mesh.
Front Brake : Hydraulic operated 240
mm disc brake
Rear Brake : Mech. expanding shoe
130 mm dia. Drum
Fuel Tank Capacity :
Full : 8.0 liters
Reserve : 2.5 liters
Usable : 1.6 liters
Dimensions :
Length : 1995 mm
Width : 765 mm
Height : 1045 mm
Wheel base : 1325 mm
Ground clearance : 170 mm
Technical Specifications
1
Note :
• All dimensions are under UNLADEN condition.
• Above information is subject to change without
any notice.
Tyre Size Front : 2.75 X 17”, 41 P
Rear : 100/90 X 17”, 55 P
2
Tyre Pressure Front : 1.75 kg/cm
2
Rear (Solo) : 2.00 kg/cm
2
Rear (Pillion) : 2.25 kg/cm
Electrical System : 12 Volts DC
Head Lamp : 35/35W
Pilot lamp : 5W (2 nos.)
Neutral : LED
Reserve Indicator : LED
Tail / Stop Lamp : LED
Turn Signal Indicator : LED
Side indicator Lamp : LED
Hi Beam Indi. Lamp : LED
Speedometer Lamp : LED
Fuel Gauge : LED bar display
Horn : 12V DC 2A
Battery : 12V 5Ah MF
2
Technical Specifications
}
(inside cluster)
Rear No. Plate Lamp : 5W
Vehicle Kerb Weight : 122 kg.
Gross Vehicle Weight : 252 kg.
Max. Speed : 115 km /hr. (Wi th
single rider 68kg)
Identification Data
The Frame and Engine serial numbers are used to register the motorcycle. They are the unique
alpha-numeric codes to identify your particular vehicle from others of the same model and type.
Frame Number Location
On Side of Steering Tube
(Alpha-Numeric - 17 Digits)
Engine Number Location
On LH Side Crankcase Near Gear
Change Lever (Alpha-Numeric - 11 Digits)
3
Location of Parts
4
Front Fork
Clutch Lever
Fuel Tank Cap
Nitrox Rear
Shock Absorber
Pillion
Foot Rest
Side
Stand
Gear Change
Lever
Speedometer
Disc Brake
LED Tail
Lamp
Grab Handle
Centre Stand
Steering cum Ignition Lock
To Lock the Steering : To lock the steering,
turn the handle bar to the left or right. Push
& release the key. Turn the key to “LOCK”
position and remove the key.
To Unlock the Steering : To unlock steering,
insert the key in steering cum ignition lock &
turn it clockwise to “OFF” or “ON” position.
Key : A common key is used for ‘Steering
cum Ignition lock’, ‘Fuel tank cap’ & ‘Side
cover lock’.
Steering cum Ignition Lock :
It has three positions.
LOCK: Steering locked. Ignition OFF.
OFF: Steering unlock. Ignition OFF.
ON: Steering unlock. Ignition ON.
6
Fuel Tank Cap
• To open the fuel tank cap, open the flap.
Insert the key in the lock and turn it
clockwise and lift fuel tank cap.
• ‘Fuel Tank Cap’ gets locked when pushed
back into the place.
Fuel Tap
Fuel tap lever has following positions.
ON : When fuel level is above Reserve
position.
RES : When fuel level is below Reserve
position.
OFF : When fuel supply is to be cut off.
Fuel Tank Cap / Fuel Tap
7
Fuel Tank
Cap
OFF
ON
RES
FUEL
Fuel Tap
7. Reserve Indicator : It shows reserve position when
petrol left in the petrol tank is 2.5 ltr. Approx.
8. Neutral Indicator : When transmission is in Neutral
and Ignition switch ‘ON’, the Neutral indicator is lit.
9. Trip Meter Reset Button : Trip meter can be reset
to zero by pressing the button.
10. Trip Meter : The Trip meter shows the distance
travelled since it was last reset to zero.
11. Battery Indicator : Shows battery charge condition.
This icon means battery is in charged condition.
Pop-up of this iocon means battery is in low charged
condition.
LOWLOW
Speedometer Details
8
1. Speedometer : The vehicle speed is displayed in
digit.
2. Fuel Level Indicator : Shows available fuel in tank.
3. Tachometer : It shows the engine speed in RPM.
4. Odometer : It shows cumulative reading of total
distance covered by vehicle in Km.
5. Turn Signal Indicator (LH & RH) : When Turn signal
switch’s knob is turned to Left or Right, Turn pilot
indicator - LH or RH will flash.
6. Hi Beam Indicator : When Headlight is ‘ON’ & Hi
beam is selected with engine running, Hi beam
indicator will be lit.
5
4
10
11
3
6
8
7
9
2
1
Control Switches
C. Horn Button : ( ) Press button for
sounding horn.
D. Pass Switch : Press the switch to flash
the head light. It is used to give signal to
vehicles coming from opposite side while
overtaking.
Left Handle Bar Switches
A. Dipper Switch : When headlight is ON,
High or Low beam can be selected with
the dipper switch. Hi beam indicator light
located on Speedo console will light up
when high beam is selected.
: High Beam : Low beam
B. Turn Signal Switch : When the turn signal
knob is turned to Left ( ) or Right ( )
respective indicator will start blinking, to
stop blinking push the knob in & release.
9
D
A
B
C
Right Handle Bar Switches
E. Head Light Switch : It has 3 positions.
: All lamps 'OFF'.
: While engine running, Tail lamp and
Pilot lamps ‘ON’.
: While engine running, Headlamp, Pilot
lamp, Tail lamp, Meter lamps ‘ON’.
transmission in any gear. It is
recommended to start engine with
transmission in neutral.
G. Engine Kill Switch :The engine kill switch
is for emergency use. During emergency
move the engine kill switch to the ‘OFF’
( ) position.
10
Control Switches
G
E
F
F. Starter Button : It operates the electric
starter when clutch lever is depressed with
CAUTION : While starting ensure that
engine kill switch is in ON ( ) position.
Keeping the kill switch in OFF position
Engine will not start.
Removal & Fitment of Side Cover LH / RH
CAUTION : Remove cover as described
above, Otherwise the lugs may break.
11
Fitment of Side Cover LH
• Match slot provided on rear portion (C) of
‘Side Cover LH’ with the bracket located
on chassis & Slide (C) backward.
• Match Lug (B) provided on front portion of
‘Side Cover’ with the rubber grommet hole
provided on ‘Fuel Tank’. Press in the
cover.
• Match the ‘Side Cover Lock’ (A) properly
with the bracket provided on ‘Holder step
LH’ and Lock the ‘Side Cover’.
Removal of Side Cover LH
• Insert the key into the ‘LH cover lock’ (A)
and turn the key clockwise.
• Hold the cover with both the hands and
pull front portion (B) of the cover. Slide
rear portion (C) forward. Take out ‘LH Side
cover’.
A
B
C
Rubber
Grommet
Bracket
Removal & Fitment of Side Cover LH / RH
12
Fitment of Side Cover RH
• Match slot provided on rear portion (C) of
‘Side Cover LH’ with the bracket located on
chassis and slide (C) backward.
• Match Lug provided on front side (B) of
‘Side Cover’ with rubber grommet hole
provided on ‘Fuel Tank’ and press in ‘Side
Cover RH’.
• Match ‘Side Cover’ properly with bracket
provided on ‘Air filter assly’ and fix it with
Screw (A).
Removal of Side Cover RH
• Remove the screw (A) securing the ‘Side
Cover RH’.
• Hold the cover with both the hands and
pull front portion (B) first. Slide (C) forward.
Take out ‘Side cover RH’.
CAUTION : Fit cover as described above
to ensure proper fitment.
A
B
C
Rubber
Grommet
Bracket
Removal & Fitment of Seat
13
Removal of Seat - Rear
• Remove ‘Side Cover’ LH.
• To remove Seat Rear, pull the ‘Seat
Release Cable’ (A) shown in fig. 1 to
release seat lock. Keeping cable pulled,
tap the center of seat, lift the seat from
rear end and slide it towards tail lamp to
remove seat.
Fig. 1 Seat release cable
Fig. 2 Seat mounting bolt
Removal of Seat - Front
• Remove ‘Side Cover’ LH.
• Remove ‘Seat Rear’.
• To remove Seat Front, remove bolt (B)
shown in fig. 2
• Lift the seat from rear end and slide it
towards tail lamp to remove seat.
CAUTION : Always remove Rear seat
first.
A
B
Removal & Fitment of Seat
13
Fitment of Seat - Front
• For fitment of Seat Front, match & insert
the bracket (‘1’ of Fig. ‘A’) of seat with slot
(‘2’ of Fig. ‘A’) provided below fuel tank
rear mounting on chassis. Push seat
towards fuel tank.
• Then press the seat at rear from top to
align lock bolt (‘3’ of Fig. ‘B’).
• Tighten the lock bolt.
Fitment of Seat - Rear
• For fitment of Seat Rear, match & insert
bracket (‘4’ of Fig. ‘C’) of seat with bracket
(‘5’ of Fig. ‘C’) provided on chassis.
• Push seat towards fuel tank & align lock
rod (‘6’ of Fig. ‘C’) & seat lock (‘7’ of Fig.
‘C’).
• Then press the seat in middle from top to
lock the seat.
Fig. A Fig. B Fig. C
1
2
3
4
5
6
7
CAUTION : Always fit Front seat first.
Battery / Tool Kit
14
Tool Kit Location
• It is located below the battery.
Battery
• It is located inside the ‘Side Cover’ LH.
• Always maintain electrolyte level in each
cell between max and min level lines.
• Always keep a watch on battery charge
level indicating icon, if it flashes (indicates
battery is in low charged condition), show
the vehicle to authorised BAL dealer.
CAUTION : Do not drive/run vehicle in
battery disconnected condition. It may
lead to damage of electrical / electronic
components.
CAUTION : Insert tool kit properly in
compart ment p ro vided on air filte r
assembly for proper fitment of ‘LH’ side
cover.
TOOL KIT
BATTERY
Daily Safety Checks
• Brake Pedal Play - 20 to 30 mm.
• Wear lining Indicator within usable range.
No brake dragging, applicable to drum
brake vehicles.
• Bra ke Flu id lev el abo ve MIN m ark
provided on reservoir, applicable to disc
brake vehicle.
• Drive Chain slack of 25 to 30 mm
adequately lubricated.
• Function of all lights & horn
• Clutch lever play - 2 to 3 mm
• Smoot h st eerin g mo vemen t wi thout
restriction.
• Both stand return to their fully up position.
• Correct inflation pressure in both tyres
Adequate tyre tread depth - no cracks /
cuts.
• Correct rear viewing span adjustment of
mirror.
Before riding motorcycle be sure to check
following items. Please give proper importance
to these checks and perform all of them
before riding motorcycle.
If any irregularities are found during these
checks, refer to the Maintenance chapter &
see your dealer for the action required to
return the motorcycle to a safe operating
condition.
Warning : Failure to perform these
checks every day before you ride may
result in serious damage or severe
accident.
• Enough fuel level for planned distance of
journey. No fuel leakage in fuel lines.
• Engine oil level (between upper and lower
level mark)
• Throttle cable play of 2 ~ 3 mm. Smooth
operation and positive return to closed
position,
15
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