Pulsafeeder Corrosion Coupon Rack User Manual

Corrosion Coupon Rack
INSTALLATION & OPERATION MANUAL
72-912-00 1 Revision C
Table of Contents
1 Cautions and Warnings .......................................................................................... 2
2 Temperature to Pressure Ratings ................................................................................. 3
3 Installation ......................................................................................................... 4
4 Operation ......................................................................................................... 5
5 Specifications .................................................................................................... 6
6 Parts ............................................................................................................... 7
7 Technical Support ............................................................................................... 7
1 Cautions and Warnings
1. It is recommended that the installer and operator utilize the appropriate personal safety equipment while
interacting with the Corrosion Coupon Rack (CCR); i.e. safety glasses, gloves, etc.
2. It is the installer’s responsibility to install the product away from sensitive equipment such as open electrical
devices to protect from potential electrical shock and or damage in the event of a leak or failure of the CCR assembly.
3. It is the installer’s responsibility to provide for secondary containment, leak detecting equipment and or
drainage of potential water that may drip from the CCR during normal usage or in the unlikely event of a rupture/failure.
4. This device has a rated operating pressure; however rapid pressure spikes that result from water hammer or
uncontrolled surges from external sources can cause pressures far above the rating of the product. The purchaser/installer must make sure these spikes are prevented to assure safe operation of the CCR.
5. PVC versions of the CCR can be affected by high temperatures. The device is not designed to operate above
140O F (60O C). Pressure is also derated at higher temperatures.
6. Any modification to the CCR voids the warranty and any resulting failure is the sole responsibility of the
purchaser/installer.
7. Removal of the CCR piping from the supplied back plate is a modification not allowed and voids the warranty.
8. Prior to any service to the unit, always close the inlet isolation valve and release the pressure and completely
drain the unit.
72-912-00 2 Revision C
PVC Temperature to Pressure Ratings
PVC Schedule 80 Industrial Pipe
Operating Temp (°F)
Operating Temp (°C)
% Pressure
Derate
Nom. Size
(in)
Maximum
Working
Pressure (PSI)
73
22.8
100%
1/2"
850
80
26.7
88%
3/4"
690
90
32.2
75%
1"
630
100
37.8
62%
110
43.3
51%
120
48.9
40%
130
54.4
31%
140
60.0
22%
CPVC Temperature to Pressure Ratings
CPVC Schedule 80 Industrial Pipe
Operating Temp (°F)
Operating Temp (°C)
De-Rating
Factor
Nom. Pipe
Size (in)
Maximum
Working
Pressure (PSI)
80
26.7
100%
1/2"
850
90
32.2
91%
3/4"
690
100
37.8
82%
1"
630
110
43.3
72%
120
48.9
65%
130
54.4
57%
140
60.0
50%
150
65.6
42%
160
71.1
40%
170
76.7
29%
180
82.2
25%
200
93.3
20%
Example:
Material Type
Pipe Size
Temperature
Max W.P.
De-Rating Factor
De-Rated Max
W.P.
CPVC
1/2"
120 °F
850 x 65% =
552.5
2 Temperature to Pressure Ratings
72-912-00 3 Revision C
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