Puls UB10.241 Data Sheet

UB10.241
U Series
1. GENERAL DESCRIPTION
Power failures or voltage fluctuations can cause damage and downtime, which usually costs a lot of time and money. The UB10.241 together with a battery module offers a reliable and economical protection for 24V applications.
The output is isolated from the input, which allows an easy separation of buffered and non-buffered branches. The energy of the battery will not be wasted by uncritical consumers.
In times when the power supply provides sufficient voltage, the DC-UPS charges the 12V battery. In case the input power fails, the battery voltage will be boosted to a 24V level and the energy will be released in a regulated process to the load.
The included battery management incorporates a battery charger, a deep-discharge protection and an overload protection to achieve a long service life of the battery.
The availiability of the DC-UPS is reported by lamps and relay contacts. The DC-UPS automatically checks the installation, the battery fuse and the quality and presence of the battery. Diagnosis is very easy, thanks to clear understandable indicators and relay contacts for remote signaling.
Extensive protection features protect the unit against wrong battery polarity, wrong battery voltage, wrong input oltage or output overloads.
24V, 10A
DC-UPS
Requires only one 12V battery
Regulated output voltage in buffer mode
Compact, width only 49mm
50% power reserves
Low voltage drop between input and output
Electronically protected against output overloads
Extensive battery management including battery
quality and installation tests
Soft charger for optimum battery life
Extensive diagnostic and monitoring functions
Selectable buffer time limiter
3 Year warranty
2. SHORT-FORM DATA
Operating voltage DC 24V Voltage range 22.5-30Vdc Output voltage
Voltage drop IN/OUT < 0.3V at 10A Normal mode Output current 0 to 15A Normal mode 0 to 10A, cont. Buffer mode 0 to 15A, for 5s Buffer mode Input current
Charging current typ. 1.5A into 12V battery Charging time typ. 5h 12V, 7Ah battery Cut-in threshold typ. 22.5V Power losses 2.7W Standby mode
4.6W 10A, Normal mode Buffer time min. 6’ 15’’ at 10A, 7Ah battery typ. 8’ 30’’ typ. 32’ at 4A, 7Ah battery Allowed batteries >3.9Ah, VRLA batteries < 27Ah Temperature range -25°C…+60°C operational Derating 0.25A/°C +60 to +70°C Dimensions 49x124x117mm Weight 530g
*)
add output current to calculate the total input current
±2%
22.4V
typ. 0.12A *) max. 1.1A *)
Buffer mode
Standby mode Charging mode
at 10A, 7Ah battery
WxHxD
3. ORDER NUMBERS
DC-UPS
Accessory UZK12.07 12V, 7Ah Battery module ZM1.WALL Wall mounting bracket
March 2006 / Rev. 0.2 / DS-UB10.241-EN / All parameters are specified at 24V, 10A and 25°C ambient unless otherwise noted.
UB10.241
24V, 10A
www.pulspower.com Phone +49 89 9278 0 Germany
4. MARKINGS
pending
pending
EMC, LVD
UB10.241
U Series
24V, 10A
INDEX PAGE INDEX PAGE
1. General Description .................................... 1
2. Short-form Data .......................................... 1
3. Order Numbers............................................ 1
4. Markings ...................................................... 1
5. Functional Diagram..................................... 3
6. Wiring Instructions......................................3
7. Required Settings before Use..................... 4
8. Buffer Time.................................................. 4
9. Front Side and User Elements..................... 5
10. Battery Quality Test .................................... 6
11. Check Wiring Test ....................................... 6
12. Relay Contacts and Inhibit Input ............... 6
13. Terminals and Wiring ................................. 7
14. Reliability..................................................... 8
15. EMC.............................................................. 8
16. Environment................................................ 9
17. Protection Features..................................... 9
18. Safety ......................................................... 10
19. Approvals................................................... 10
20. Fulfilled Standards .................................... 10
21. Physical Dimensions and Weight ............. 11
22. Installation Notes...................................... 11
TERMINOLOGY AND ABREVIATIONS
Normal Mode Describes a condition where the battery is fully charged, the input voltage is in range and the
output is loaded within the allowed limits.
Buffer Mode Describes a condition where the input voltage is below the cut-in threshold, the unit is buffering
and the output is loaded within the allowed limits.
Charging Mode Describes a condition where the battery is charging, the input voltage is in range and the output
is loaded within the allowed limits.
DISCLAIMER
The information presented in this document is believed to be accurate and reliable and may change without notice.
March 2006 / Rev. 0.2 / DS-UB10.241-EN / All parameters are specified at 24V, 10A and 25°C ambient unless otherwise noted.
www.pulspower.com Phone +49 89 9278 0 Germany
UB10.241
U Series
24V, 10A
5. FUNCTIONAL DIAGRAM
Fig. 5-1 Functional diagram
DC- UPS
+
Buffered
-
(7)
Inhibit +
(8)
Inhibit -
Status LED
Diagnosis LED
Check Wiring LED
Buffer Time Limiter
10s, 30s, 1m, 3m, 10m,
End-of-Charge Voltage
(1)
Ready Contact
(2)
(3)
Buffering Contact
(4)
(5)
Replace Battery
(6)
Load
(green)
(yellow)
12V Battery
24V
Power
Supply
+
+
Input /
Input Output
-
Battery
Charger
Output
Isolator
Boost
Converter
Electronic
Current
Limiter
Controller
+
Battery
-
-
Safety
Relay
Battery
Tester
(red)
6. WIRING INSTRUCTIONS
Fig. 6-1 Wiring diagram
-
+
-
Un-
critical
Load
+-+
Output
Power Supply
Input
NL
-
PE
+
-
12V
Battery
+-+
-
+
IN
OUT
BAT
24V
24V
12V
UB10.241
DC-UPS
Signal Port
-
a) Connect the power supply to the „Input“ terminals of the DC-UPS b) Connect either a 12V VRLA battery with a capacity between 3.9 and 27Ah or our battery module
UZK12.07 to the “Battery” terminals of the DC-UPS. Use wires not smaller than 2.5mm and not longer than 1.5m (single length). Use a 30A fuse Typ ATO® 257 030 (Littelfuse) or the like. The battery fuse protects the wires between the battery module and the DC-UPS. Furthermore, it allows the disconnection of the battery from the DC-UPS, which is recommended, when working on the battery or DC-UPS.
c) Connect the buffered load to the “Output” terminals of the DC-UPS. Uncritical loads can be
connected directly to the power supply.
+
Buffered
Load
2
(or 12 AWG)
March 2006 / Rev. 0.2 / DS-UB10.241-EN / All parameters are specified at 24V, 10A and 25°C ambient unless otherwise noted.
www.pulspower.com Phone +49 89 9278 0 Germany
UB10.241
U Series
24V, 10A
7. REQUIRED SETTINGS BEFORE USE
Setting the buffering timer:
The unit is equipped with a buffering timer, which limits the max. buffer time to save battery capacity. The rotary switch on the front allows the setting of a timer to the following 6 steps:
- Indefinite timer deactivated, buffering until the deep discharge protection stops the buffer mode.
- 10 Seconds
- 30 Seconds
- 1 Minute
- 3 Minutes
- 10 Minutes If the DC voltage recovers within this period of time, the buffering stops immediately.
Setting the end-of-charge voltage:
The end-of-charge voltage depends on the battery temperature and has a major influence on the life of the battery. The potentiometer on the front of the unit allows an adjustment of the expected battery temperature:
10°C end-of-charge voltage 13,92V ±0,1V 20°C end-of-charge voltage 13,74V ±0,1V 30°C end-of-charge voltage 13,56V ±0,1V 40°C end-of-charge voltage 13,38V ±0,1V
8. BUFFER TIME
Fig. 8-1 Hold-up time vs. output current with the battery module UZK12.07 (12V, 7,5Ah)
12A
10A
8A
6A
4A
2A
0A
0min 5min 10min 15min 20min 25min 30min
(1) typ.
(2) min.
March 2006 / Rev. 0.2 / DS-UB10.241-EN / All parameters are specified at 24V, 10A and 25°C ambient unless otherwise noted.
www.pulspower.com Phone +49 89 9278 0 Germany
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