Puls PIC240.241C Catalog Page

PIC240.241C

PIANO-Series

ENERAL DESCRIPTION

These PIANO series units are extraordinarily compact, industrial grade power supplies that focus on the essential features needed in today’s industrial applications. The excellent cost/performance ratio presents many new and exciting opportunities without compromising quality or reliability.

The mechanically robust housing is made of a highgrade, reinforced molded material, which permits the units to be used in surrounding temperatures up to 70°C.

Since typical industrial applications do not require multiple mains inputs, the reduction to a regional input voltage range (AC 200-240V) simplifies the circuitry and has significant advantages for reliability, efficiency and cost.

The addition of a DC-OK signal makes the unit suitable for many industry applications such as: process, automation and many other critical applications where preventive function monitoring can help to avoid long downtimes.

RDER NUMBERS

Power Supply PIC240.241C 24-28V Standard unit

Accessory YR2.DIODE Redundancy module

with DC-OK contact

UF20.241 Buffer Module

24V, 10A, S

INGLE PHASE INPUT

OWER SUPPLY

 AC 200-240V Regional Input  Cost Optimized without Compromising Quality or

Reliability.

 Width only 49mm  Efficiency up to 91.4%  Full Power Between -10°C and +55°C  DC-OK Relay Contact Included  3 Year Warranty

HORT-FORM DATA

Output voltage DC 24V Adjustment range 24 - 28V Output current 10A at 24V, amb <55°C

6.25A at 24V, amb <70°C

8.6A at 28V, amb <55°C

5.4A at 28V, amb <70°C Output power 240W ambient <55°C 150W ambient <70°C Output ripple < 100mVpp 20Hz to 20MHz AC Input voltage AC 200-240V ±10% Mains frequency 50-60Hz ±6% AC Input current 2.2A at 230Vac Power factor 0.52 at 230Vac AC Inrush current typ. 48A peak at 230Vac, 40°C Efficiency 91.4% at 230Vac Losses 22.6W at 230Vac Temperature range -10°C to +70°C operational Derating 6W/°C +55 to +70°C Hold-up time 33ms at 230Vac Dimensions 49x124x124mm WxHxD Weight 550g / 1.2lb

ARKINGS

IND. CONT. E

UL 508

Marine

UL 60950-1

EMC, LVD

Jan. 2016 / Rev. 1.5 DS-PIC240.241C-EN All parameters are specified at 24V, 10A, 230Vac, 50Hz, 25°C ambient and after a 5 minutes run-in time unless otherwise noted.

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PIC240.241C

PIANO-Series

NDEX

Page Page

2. Installation Requirements...................................3

3. AC-Input...............................................................4

4. DC-Input...............................................................5

5. Input Inrush Current ...........................................5

6. Output .................................................................6

7. Hold-up Time.......................................................7

8. DC-OK Relay Contact ..........................................7

9. Efficiency and Power Losses................................8

10. Lifetime Expectancy and MTBF...........................8

11. Functional Diagram.............................................9

12. Terminals and Wiring..........................................9

13. Front Side and User Elements...........................10

14. EMC....................................................................11

15. Environment ......................................................12

16. Protection Features ...........................................13

17. Safety Features ..................................................13

18. Dielectric Strength ............................................14

The information presented in this document is believed to be accurate and reliable and may change without notice. No part of this document may be reproduced or utilized in any form without permission in writing from the publisher.

Intended Use .......................................................3

19. Approvals.......................................................... 15

20. RoHS, REACH and Other Fulfilled Standards .. 15

21. Physical Dimensions and Weight ..................... 16

22. Accessory........................................................... 17

22.1. UF20.241 Buffer module ..........................17

22.2. YR2.DIODE Redundancy Module.............17

23. Application Notes............................................. 18

23.1. Peak Current Capability ...........................18

23.2. Back-feeding Loads ..................................18

23.3. External Input Protection.........................19

23.4. Parallel Use to Increase Output Power....19

23.5. Parallel Use for 1+1 Redundancy ............. 19

23.6. Series Operation .......................................20

23.7. Inductive and Capacitive Loads................20

23.8. Charging of Batteries ...............................20

23.9. Operation on Two Phases ........................21

23.10. Use in a Tightly Sealed Enclosure ............21

24V, 10A, S

INGLE PHASE INPUT

ERMINOLOGY AND ABREVIATIONS

PE and symbol PE is the abbreviation for Protective Earth and has the same meaning as the symbol .

Earth, Ground This document uses the term “earth” which is the same as the U.S. term “ground”.

T.b.d. To be defined, value or description will follow later.

AC 230V A figure displayed with the AC or DC before the value represents a nominal voltage with

standard tolerances (usually ±15%) included. E.g.: DC 12V describes a 12V battery disregarding whether it is full (13.7V) or flat (10V)

230Vac A figure with the unit (Vac) at the end is a momentary figure without any additional

tolerances included.

50Hz vs. 60Hz As long as not otherwise stated, AC 230V parameters are valid at 50Hz mains frequency.

may A key word indicating flexibility of choice with no implied preference.

shall A key word indicating a mandatory requirement.

should A key word indicating flexibility of choice with a strongly preferred implementation.

Jan. 2016 / Rev. 1.5 DS-PIC240.241C-EN All parameters are specified at 24V, 10A, 230Vac, 50Hz, 25°C ambient and after a 5 minutes run-in time unless otherwise noted.

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PIC240.241C

PIANO-Series

1. I

NTENDED USE

This device is designed for installation in an enclosure and is intended for the general professional use such as in industrial control, office, communication, and instrumentation equipment.

Do not use this power supply in equipment, where malfunction may cause severe personal injury or threaten human life.

The power supply does not fulfil the harmonic current standard EN61000-3-2. Do not use this power supply when the following criteria apply:

a) the end-device is used within the European Union and b) the end-device is connected to a public mains supply with a nominal voltage greater or equal 220Vac and c) the power supply is:

- fitted in an end-device with an average input power in excess of 75W or

- fitted in an end-device with a continuous input power in excess of 75W or

- part of a lighting system. Exception:

End-devices for professional applications with an input power > 1000W do not need to fulfill EN 61000-3-2. Comments:

- The average input power must be determined in accordance with EN 61000-3-2.

- Industrial mains supplies with their own transformer are considered to be “non-public”.

- Where individual self-contained items of equipment are installed in a rack or case (e.g. devices connected in parallel), they are regarded as being individually connected to the mains supply. The rack or case need not be tested as a whole. Alternatively it is also permitted to assess the whole rack or case. This is recommended for devices used in professional applications with an input power greater than 1000W.

24V, 10A, S

INGLE PHASE INPUT

2. I

NSTALLATION REQUIREMENTS

This device may only be installed and put into operation by qualified personnel. This device does not contain serviceable parts. The tripping of an internal fuse is caused by an internal defect. If damage or malfunction should occur during installation or operation, immediately turn power off and send unit to

the factory for inspection. Mount the unit on a DIN-rail so that the input terminals are located on the bottom of the unit. This device is designed for convection cooling and does not require an external fan. Do not obstruct airflow and do

not cover ventilation grid (e.g. cable conduits) by more than 15%! Keep the following installation clearances: 40mm on top, 20mm on the bottom, 5mm on the left and right sides are

recommended when the device is loaded permanently with more than 50% of the rated power. Increase this clearance to 15mm in case the adjacent device is a heat source (e.g. another power supply).

A disconnecting means shall be provided for the output of the power supplies when used in applications according to CSA C22.2 No 107.1-01.

WARNING

- Do not use the power supply without proper grounding (Protective Earth). Use the terminal on the input block for earth connection.

- Turn power off before working on the device. Protect against inadvertent re-powering.

- Make sure that the wiring is correct by following all local and national codes.

- Do not modify or repair the unit.

- Do not open the unit as high voltages are present inside.

- Use caution to prevent any foreign objects from entering the housing.

- Do not use in wet locations or in areas where moisture or condensation can be expected.

- Do not touch during power-on, and immediately after power-off. Hot surfaces may cause burns.

Risk of electrical shock, fire, personal injury or death.

Jan. 2016 / Rev. 1.5 DS-PIC240.241C-EN All parameters are specified at 24V, 10A, 230Vac, 50Hz, 25°C ambient and after a 5 minutes run-in time unless otherwise noted.

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PIC240.241C

PIANO-Series

24V, 10A, S

INGLE PHASE INPUT

3. AC-I

NPUT

AC input nom. AC 200-240V suitable for TN-, TT- and IT mains networks AC input range min. 180-264Vac continuous operation min. 264-300Vac < 500ms Allowed voltage L or N to earth max. 300Vac continuous, IEC 62103 Input frequency nom. 50–60Hz ±6% Turn-on voltage typ. 173Vac steady-state value, see Fig. 3-1 Shut-down voltage typ. 107Vac at 24V 0A, steady-state value, see Fig. 3-1 typ. 140Vac at 24V 10A, steady-state value, see Fig. 3-1 External input protection See recommendations in chapter 23.3.

Input current typ. 2.2A at 24V, 10A, 230Vac, see Fig. 3-3 Power factor*) typ. 0.52 at 24V, 10A, 230Vac, see Fig. 3-4 Crest factor Start-up delay typ. 130ms see Fig. 3-2

**)

typ. 3.7 at 24V, 10A, 230Vac

Rise time typ. 35ms at 24V, 10A const. current load, 0mF load

capacitance, see Fig. 3-2

typ. 100ms at 24V, 10A const. current load, 10mF load

capacitance,, see Fig. 3-2

Turn-on overshoot max. 200mV see Fig. 3-2

*) The power factor is the ratio of the true (or real) power to the apparent power in an AC circuit. **) The crest factor is the mathematical ratio of the peak value to RMS value of the input current waveform.

Fig. 3-1 Input voltage range, typ. Fig. 3-2 Turn-on behavior, definitions

OUT

Rated

input range

max.

500ms

Input Voltage

Turn-on

Shut-down

180V

300Vac264V

Output Voltage

- 5%

Start-up

delay

Rise

Time

Overshoot

Fig. 3-3 Input current vs. output load at 24V Fig. 3-4 Power factor vs. output load

Input Current, typ.

2.5

2.0

1.5

1.0

0.5

Jan. 2016 / Rev. 1.5 DS-PIC240.241C-EN All parameters are specified at 24V, 10A, 230Vac, 50Hz, 25°C ambient and after a 5 minutes run-in time unless otherwise noted.

Output Current

10A01234567

Power Factor, typ.

0.65

0.60

0.55

0.50

0.45

0.40

0.35 1

Output Current

579

10A234 6 8

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PIC240.241C

PIANO-Series

4. DC-I

Do not operate this power supply with DC-input voltage.

NPUT INRUSH CURRENT

5. I

A NTC inrush limiter limits the input inrush current after turn-on of the input voltage.

Inrush current typ. 48A typ. 35A Inrush energy

*) The charging current into EMI suppression capacitors is disregarded in the first microseconds after switch-on.

Fig. 5-1 Input inrush current, typical behavior 230Vac input, 24V 10A output, 25°C ambient

NPUT

max. 59A

max. 2.5A2s 40°C ambient, 230Vac, cold start

20ms/DIV

40°C ambient, 230Vac, cold start

peak

40°C ambient, 230Vac, cold start

peak

25°C ambient, 230Vac, cold start

peak

Fig. 5-2 Input inrush current, zoom into first peak 230Vac input, 24V 10A output, 25°C ambient

24V, 10A, S

INGLE PHASE INPUT

Input current 10A/DIV

Input voltage 500V/DIV

Output voltage 20V/DIV

Ipeak = 35A

500μs/DIV

Input current 10A/DIV

Jan. 2016 / Rev. 1.5 DS-PIC240.241C-EN All parameters are specified at 24V, 10A, 230Vac, 50Hz, 25°C ambient and after a 5 minutes run-in time unless otherwise noted.

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PIC240.241C

PIANO-Series

24V, 10A, S

INGLE PHASE INPUT

6. O

UTPUT

Output voltage nom. DC 24V Adjustment range min. 24-28V guaranteed max. 30V

**)

at clockwise end position of potentiometer Factory settings typ. 24.1V ±0.2%, at full load, cold unit Line regulation max. 50mV 187-264Vac Load regulation max. 150mV static value, 0A Æ 10A; see Fig. 6-1 Ripple and noise voltage max. 100mVpp 20Hz to 20MHz, 50Ohm Output current nom. 10A at 24V, ambient temperature <55°C, see Fig. 6-1 nom. 6.25A at 24V, ambient temperature <70°C, see Fig. 6-1 nom. 8.6A at 28V, ambient temperature <55°C, see Fig. 6-1 nom. 5.4A at 28V, ambient temperature <70°C, see Fig. 6-1 Output power nom. 240W ambient temperature <55°C nom. 150W ambient temperature <70°C Overload behaviour continuous current see Fig. 6-1 Short-circuit current max. 16A*) load impedance 50mOhm Output capacitance typ. 4 400μF included inside the power supply

*) Discharge current of output capacitors is not included. **) This is the maximum output voltage which can occur at the clockwise end position of the potentiometer due to tolerances. It is not

guaranteed value which can be achieved. The typical value is about 28.5V.

Fig. 6-1 Output voltage vs. output current,

Output Voltage

28V

4 0

048

typ.

Adjustment

Range

Output Current

16A1062 12 14

Jan. 2016 / Rev. 1.5 DS-PIC240.241C-EN All parameters are specified at 24V, 10A, 230Vac, 50Hz, 25°C ambient and after a 5 minutes run-in time unless otherwise noted.

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PIC240.241C

PIANO-Series

24V, 10A, S

7. H

OLD-UP TIME

Hold-up Time typ. 75ms at 24V, 5A, 230Vac, see Fig. 7-1 min. 59ms at 24V, 5A, 230Vac, see Fig. 7-1 typ. 33ms at 24V, 10A, 230Vac, see Fig. 7-1 min. 25ms at 24V, 10A, 230Vac, see Fig. 7-1

Fig. 7-1 Hold-up time vs. input voltage Fig. 7-2 Shut-down behavior, definitions

Hold-up Time

80ms

a) 24V 5A typ. b) 24V 5A min. c) 24V 10A typ.

d) 24V 10A min.

60 50 40 30 20 10

170 200 230 264Vac

Input Voltage

c d

Output Voltage

Zero Transition

Hold-up Time

INGLE PHASE INPUT

- 5%

8. DC-OK

RELAY CONTACT

This feature monitors the output voltage on the output terminals.

Threshold voltage typ. 21.4V (fixed) Contact closes As soon as the output voltage reaches 21.4V. Contact opens As soon as the output voltage falls below 21.4V. Contact ratings max. 60Vdc 0.3A, 30Vdc 1A, 30Vac 0.5A resistive load min. 1mA at 5Vdc min. permissible load Isolation voltage See dielectric strength table in section 18.

Fig. 8-1 DC-ok relay contact behavior

Output Voltage

21.4V

open

closed

Jan. 2016 / Rev. 1.5 DS-PIC240.241C-EN All parameters are specified at 24V, 10A, 230Vac, 50Hz, 25°C ambient and after a 5 minutes run-in time unless otherwise noted.

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