Puls FPT500.245-018-103 Installation Guide

EN FPT500.245-018-103 Installation Manual Power Supply, 3-Phase, 24V, 500W,
DE FPT500.245-018-103 Installationsanleitung Stromversorgung, 3-Phase, 24V, 500W
FR FPT500.245-018-103 Manuel d'installation Alimentation d'Énergie, 3-Phase, 24V, 500W
ES FPT500.245-018-103 Manual de instalación Fuente De Alimentación, 3-Phase, 24V, 500W
IT FPT500.245-018-103 Manuale di Installazione Gruppo di alimentazione, 3-Phase, 24V, 500W
PT FPT500.245-018-103 Manual de instalação Fonte De Alimentação, 3-Phase, 24V, 500W

Doc. ID: PU-451.015.13-xxA (2020-07-29-HE1)

Read this first! English Vor Inbetriebnahme lesen! Deutsch

Before operating this device, please read this manual thoroughly and retain this manual for
future reference! This device may only be installed and put into operation by qualified
personnel. If damage or malfunction should occur during operation, immediately turn power
off and send device to the factory for inspection. The device does not contain serviceable
parts. The information presented in this document is believed to be accurate and reliable and
may change without notice. For any clarifications the English translation will be used.

WARNING

- Turn power off before working on the device. Protect against inadvertent re-powering.

- Do not open, modify or repair the device.

- Do not use in wet locations or in areas where moisture or condensation can be expected.

- Do not touch during power-on and immediately after power-off. Hot surfaces may cause
burns.

Risk of electrical shock, fire, personal injury, or death:

Bitte lesen Sie diese Warnungen und Hinweise sorgfältig durch, bevor Sie das Gerät in Betrieb

nehmen. Bewahren Sie die Anleitung zum Nachlesen auf. Das Gerät darf nur durch
fachkundiges und qualifiziertes Personal installiert werden. Bei Funktionsstörungen oder
Beschädigungen schalten Sie sofort die Versorgungsspannung ab und senden das Gerät zur
Überprüfung ins Werk. Das Gerät beinhaltet keine Servicebauteile. Die angegebenen Daten
dienen allein der Produktbeschreibung und sind nicht als zugesicherte Eigenschaften im
Rechtssinne aufzufassen. Im Zweifelsfall gilt der englische Text.

WARNUNG

- Schalten Sie die Eingangsspannung vor Installations-, Wartungs- oder Änderungsarbeiten
ab und sichern Sie diese gegen unbeabsichtigtes Wiedereinschalten.

- Führen Sie keine Änderungen oder Reparaturversuche am Gerät durch. Gerät nicht öffnen!

- Betreiben Sie das Gerät nicht in feuchter Umgebung oder in einer Umgebung, bei der mit
Betauung oder Kondensation zu rechnen ist.

- Gehäuse nicht während des Betriebes oder kurz nach dem Abschalten berühren. Heiße
Oberflächen können Verletzungen verursachen.

Missachtung nachfolgender Punkte kann einen elektrischen
Schlag, Brände, schwere Unfälle oder Tod zur Folge haben:

A lire avant mise sous tension! Français Lea primero! Español

Veuillez lire ces instructions de montage et d'entretien avant de mettre l'alimentation sou s
tension. Conservez ce manuel qui vous sera toujours utile. Cette alimentation ne doit être
installée que par du personnel qualifié et compétent. En cas de dommage ou
dysfonctionnement, coupez immédiatement la tension d’alimentation et retournez l’appareil à
l’usine pour vérification. ! L’alimentation ne contient pas de pièces échangeables Les
données indiquées dans ce document servent uniquement à donner une description du
produit et n'ont aucune valeur juridique. En cas de divergences, le texte anglais fait foi.

AVERTISSEMENT

- Mettre l’alimentation hors tension avant toute intervention sur celle-ci et s'assurer qu'il n'y
a pas risque de redémarrage.

- Ne pas ouvrir, modifier ou réparer l'alimentation.

- Ne pas faire fonctionner l'appareil dans un environnement humide ou dans un
environnement où il peut y avoir de la condensation.

- Ne pas toucher le carter pendant le fonctionnement ou directement après la mise hors
tension. Surface chaude risquant d’entraîner des blessures.

Prendre en compte les points suivants, afin
d'éviter toute détérioration électrique, incendie,
dommage aux personnes ou mort:

Conserve este manual como referencia para futuras consultas. La fuente de alimentación solo

puede ser instalada y puesta en funcionamiento por personal cualificado. Por favor lea
detenidamente este manual antes de conectar la fuente de alimentación. Si se produce un fallo
o mal funcionamiento durante la operación, desconecte inmediatamente la tensión de
alimentación. En ambos casos, el equipo debe ser inspeccionado en fábrica. La información
presentada en este documento es exacta y fiable en cuanto a la descripción del producto y
puede cambiar sin aviso. En casa de duda, prevalece el texto inglés.

- Desconectar la tensión de red antes de trabajar en la fuente de alimentación. Evite una

ADVERTENCIA

posible reconexión involuntar ia.

- No realizar ninguna modificación o reparación de la unidad. No abrir la unidad.

- No usar el equipo en ambientes húmedos. No operar el equipo en ambientes donde se
espere la formación de rocío o condensación.

- No tocar durante el funcionamiento ni inmediatamente después del apagado. El calor de la
superficie puede causar quemaduras graves.

Riesgo de descarga eléctrica, incendio, accidente
grave o muerte:

Leggere prima questa parte! Italiano Leia primeiro! Portuguès

Prima di collegare il sistema di alimentazione elettrica si prega di leggere attentamente le
seguenti avvertenze. Conservare le istruzioni per la consultazione futura. Il sistema di
alimentazione elettrica deve essere installato solo da personale competente e qualificato. Se
durante il funzionamento si verificano anomalie o guasti, scollegare immediatamente la
tensione di alimentazione. In entrambi i casi è necessario far controllare l'apparecchio dal
produttore! I dati sono indicati solo a scopo descrittivo del prodotto e non vanno considerati
come caratteristiche garantite dell'apparecchio. In caso di differenze o problemi è valido il
testo inglese

AVVERTENZA

- Prima di eseguire interventi di installazione, di manutenzione o di modifica scollegare la
tensione di rete ed adottare tutti i provvedimenti necessari per impedirne il ricollegamento
non intenzionale.

- Non tentare di aprire, di modificare o di riparare da soli l'apparecchio.

- Non far funzionare l'apparecchio in un ambiente umido. Non far funzionare l'apparecchio
in un ambiente soggetto alla formazione di condensa o di rugiada.

- Non toccare quando acceso e subito dopo lo spegnimento. La superficie calda può
causare scottature.

Il mancato rispetto delle seguenti norme può
provocare folgorazione elettrica, incendi, gravi
incidenti e perfino la morte:

Recomendamos a leitura cuidadosa das seguintes advertências e observações, antes de

colocar em funcionamento a fonte de alimentação. Guarde as Instruções para futura consulta,
em casos de dúvida. A fonte de alimentação deverá ser instalada apenas por profissionais da
área, tecnicamente qualificados. Se por acaso, durante a utilização ocorrer algum defeito de
funcionamento ou dano, desligue imediatamente a tensão de alimentaçã o. Em a mbos os casos,
será necessária uma verificação na Fábrica! Os dados mencionados têm como finalidade
somente a descrição do produto, e não devem ser interpretados como propriedades garantidas
no sentido jurídico. Em caso de duvidas aplica-se o texto em inglês.

- Antes de trabalhos de instalação, manutenção ou modificação, desligue a tensão de

ATENÇÃO

alimentação, protegendo-a contra uma nova ligação involuntária.

- Não efectue nenhuma modificação ou tentativa de reparação no aparelho. Quando
necessário contacte o seu distribuidor. Não abra o aparelho.

- Não usar o aparelho em ambientes húmidos. Não usar o aparelho em ambientes propensos
a condensações.

- Não tocar enquanto estiver em funcionamento, nem após a desligar. A superficie poderá
estar quente e provocar lesões.

A não observância ou o incumprimento dos pontos a seguir
mencionados, poderá causar uma descarga elétrica, incêndios,
acidentes graves ou morte:

Headquarters: PULS GmbH, Elektrastr. 6, 81925 Munich, Germany, www.pulspower.com

Germany [phone] France [phone] Austria [phone] Switzerland [phone]
China [phone] North America [phone] Singapore [phone] United Kingdom [phone]

The information in this document is believed to be accurate and reliable and may change without notice.

FPT500.245-018-103 Installation Manual

EN

Product Description

The FPT500.245-018-103 is a stand-alone power supply for three-phase mains systems, which
provides a stabilized and galvanically separated PELV output voltage at 4 outputs via two output
connectors. The negative potential of the outputs is permanently connected to PE within the unit.
The device is incorporated in a housing rated for IP65 and IP67, which provides protection against
electrical, mechanical and fire hazards.
The device is equipped with an IO-Link Interface V1.1 to parameterize and access data.

Intended Use

This indoor use device is intended for commercial use, such as in industrial control, process control,
monitoring, measurement or the like.
Do not use this device in equipment, where malfunctioning may cause severe personal injury or
threaten human life without additional appropriate safety devices, that are suited for the end­application.
If this device is used in a manner outside of its specification, the protection provided by the device may
be impaired.

Installation Instructions

Install the device onto a flat surface with the terminals on the bottom of the device. Other mounting
orientations require a reduction in output current.

The device is designed for pollution degree 3 areas

in controlled environments.

Install the device on a large enough flat surface so that any sharp edges on the back cannot cause
injury.
Use screws for wall mounting, 2 on top and 2 on bottom mounting holes. Use M4 screws or similar.
The enclosure of the device provides a degree of ingress protection of IP65 and IP67 when installed
with all mating connectors firmly connected.
The device is designed as “Class of Protection I” equipment according to IEC 61140. Do not use
without a proper PE (Protective Earth) connection.
For TN,TT mains systems with earthed neutral and IT star mains systems with insulation monitoring
the device is designed for overvoltage category III zones up to 2000m (6560ft) and for overvoltage
category II zones up to 5000m (16400ft). For TN, TT, IT delta mains systems or IT star mains systems
without insulation monitoring the device is intended for overvoltage category II zones up to 2000m
(6560ft).

The device is designed to be safe in case of a single phase loss and no external protection is required.
A disconnecting means shall be provided for the input of the device.
The device is designed for convection cooling and does not require an external fan. Do not obstruct
airflow and do not cover ventilation fins!
The device is designed for altitudes up to 5000m (16400ft). Above 2000m (6560ft) a reduction in
output current is required and the operation is limited according mains systems description above.

Keep the following minimum installation clearances: 50mm on top and bottom, 10mm on the front and
10mm left and right side.
The device is designed, tested and approved for branch circuits up to 20A (UL) and 32A (IEC) without
additional protection device. If an external fuse is utilized, do not use circuit breakers smaller than 6A
B- or C-Characteristic to avoid a nuisance tripping of the circui t breaker.
The maximum surrounding air temperature is +70°C (+158°F). The operational temperature is the
same as the ambient or surrounding air temperature and is defined 2cm below the device.
The device is designed to operate in areas between 5% and 95% relative humidity.
Cleaning only with a damp cloth.
For correct operation no output shall be connected to PE outside of the unit.

Functional Description

The output is electronically protected against no-load, overload and short circuit and can supply any
kind of loads, including unlimited inductive and capacitive loads. If capacitors with a capacitance
>20mF are connected to one output, this output might switch off after turning the unit or the output on
or connecting the load.
Do not apply return volt a g e s f r o m t h e l o a d t o th e out p u t t e r m i n a l s h i g h e r t h a n 3 5V.
The green Status LED reports an output above 90% of the adjusted voltage of a running device.
The device is equipped with an over-temperature protection. In case of a high temperature, the output
shuts down and starts automatically again after cooling off.
Do not parallel outputs or devices for higher output currents.
Do not connect the outputs of multiple devices in a series connection for higher output voltages.
In case of an internal defect, a redundant circuit limits the maximum output voltage to 32.5V. The
output shuts down and automatically attempts to restart.
IO-Link gives access to internally measured parameters and can be used to change settings. For
additional IODD files and descriptions please visit www.pulspower.com

LED bargraph and push-buttons:

Normal operation of the LED bar is the monitoring mode showing the actual output power as
percentage of 500W (100% is 500W). Percentages above 100% is shown in orange. Pressing the up /
down buttons shows the percentage of each output. The orange LED indicates the selected output.
Pressing the “Set Mode” button for 3s lets flash all LED ‘s for a short time and changes the LED bar
into the configuration mode. Configuration mode starts in “set voltage” mode. With the up / down
buttons the voltage can be changed to the values indicated by the single lit green LED, while all
orange LED are dark. The voltage is set immediately and the value stored until the next change .
Pressing the “Set Mode” button again changes into the “set output current” mode. The orange LED
indicates the selected output. With the up / down buttons the current limit can be changed to the
values indicated by the single lit green LED. The value stored until the next change. Select other
outputs with the “Set Mode” button. Without further pressing of push-buttons, the LED bar will return
from any other mode to normal mode after 15s.
With the buttons at each channel the channel can turned on/off manually by pressing for at least 1s.

Mating connectors:

For the mating input voltage connector (X1) use a standard M12 S-coded male connector. The Pin
assignment is Pin 1 for L1, Pin 2 for L2, Pin 3 for L3 and The Pin with the PE symbol for PE.

For the mating IO Link (X2) use a standards M12 A-coded 5 pin female connector.
For mating the output voltage connectors (X3, X4) use 7/8” male connectors.
Pin assignment X3 (X4): Pin 1: 24VDC Out2(4); Pin 4:0V DC Out2(4)
Pin 2:24V DC Out1(3); Pin 3: 0V DC Out1(3);

.

Technical Data

All values are typical figures specified at 3x 400Vac 50Hz input voltage,
symmetrical phase voltages, 24V, 500W output load, 25°C ambient
temperature and after a 5 minutes run-in time unless otherwise noted.

Output voltage DC 24V Nominal
Adjustment range 24 – 28Vdc Factory setting 24.5V
Output power Continuous:
600W At +45°C ambient
500W At +55°C ambient
350W At +70°C ambient
Short-term, up to 5s:
1000W Below +55°C ambient
700W At +70°C ambient
Derate linearly between +45°C and +70°C
Output currents Settable per output; up to 10A
Input voltage AC 3AC 380 - 480V ±15%
Mains frequency 50 – 60Hz ±6%
Input current AC 1.1 / 0.9A At 3x400 / 480Vac
Power factor 0.94 / 0.95 At 3x400 / 480Vac
Input inrush current 1.5 / 1.5A peak At 3x400 / 480Vac,

Efficiency 95.8 / 95.6% At 3x400 / 480Vac
Losses 20.8 / 23.0W At 3x400 / 480Vac
Hold-up time 24 / 24ms At 3x400 / 480Vac
Temperature range -25 to +70°C
Size (LxWxH) 183x182x59mm Without connectors
Weight 1200g / 2.7lb

Functional Diagram

Output Characteristic per output

Temperature Range

Allowed output power

1000W

700W
600W
500W
350W

0

-25 0 +70°C

B
A

A: continuous
B: short term (max. 5s)

Hole Pattern for Mounting

All dimensions in mm connectors X1 to.X4 from left to right

temp. independent

+55

+45

Ambient temperature