PULS DP153 User Manual

DP153
1 Output

◆

DIN Rail Power Supply, 40 to 60 Watt

◆

High efficiency: 87% (@ 24V)

◆ ACin 115/230V manual switch

◆ WxHxD = 40x130x120mm

◆ Parallel mode automatic load sharing

(DP153.133)

◆ Meets EMV standards

EN 50081-1 (EN 55022/B), EN 50082-2
EN 61000-4 and NAMUR

◆ Design meets VDE 0551 (EN 60 742)

Data Sheet

DP153

The DP153 is a compact power supply for applications
using controllers, sensors, and actuators in industrial
plants and heavy machines. Output voltage is stable
over the total load range, with excellent ripple and noi­se values of < 20mVpp @ 24V DC.

Low weight and small size allow quick single-handed
installation on TS35 DIN rails.
The parallel-mode current sharing of the DP153.133
can improve output current performance.

The DP153 withstands line voltage disturbances ac cor­ding to EN 61000-4; VDE 0160 pulses (class 2 for total
load range!) are filtered and regulated, so the load is
not disturbed. The unit is protected against over-volt­age and short-circuits.
Isolation is equivalent to safety transformers according
to VDE 0551, and meets VBG 4.

www.puls-power.de

Schematic:

See the web for current data sheet version:

Vout Iout Pout Features Order-No.

10V 4A
12V 4A
24V 2.5A

24V 2.5A

27.6V 2A

Warranty: 2 years from date of delivery.

40W OVP
48W OVP
60W OVP

60W OVP, parallel mode
56W OVP, Vout adjustable

DP153.110
DP153.111
DP153.131

DP153.133
DP153.141

Output

Voltage Vout fixed DP153.110, 111, 131, 133.

Vout adjustable min. ± 5% DP153.141 only.
Accuracy Includes: production-adjustment,
DP153.110, 111, 131 max. ± 2% line regulation,
DP153.133 max. ± 5% and load regulation.

DP153.141 max. ± 0.5%
Sense lines None Not available.
Minimum load None Not necessary.
Output power Pout max. 60W Mounting side by side possible.

only DP153.133 max. 48W Per unit (@ parallel operation).
Noise, Ripple max. 20mVpp 20Hz...200kHz.

incl. spikes max. 25mVpp 20Hz...20MHz.
Over-voltage protection typ. 1.15 x Vout Threshold accuracy ± 4%.
Derating 1W/K +60° to +70°C Ta.
Operating indicator 1 green LED On the front.
Isolation Vout to Vin SELV EN 60 950, VDE 0805.
The output is protected against open-circuit, short-circuit, and overload.

Mechanical: Al/Mg alloy housing, snap-on mounting for

Weight: App. 460g

Screw terminals: Input 1 terminal, max. 2.5/4mm

Tel.: [phone]

Fax: [phone]
www.puls-power.de

DIN rail TS35/7.5 (EN 50022),
WxHxD = 40 x 130 x 120mm,
the depth includes the DIN-rail mounting,
see page 4.

2

output 2 terminals, each max. 2.5/4mm
see page 4.

Specifications valid for Vin = 230 V AC, Tamb = +25°C, and 5 min run-in time, unless
otherwise stated. They are subject to change without prior notice.

,

2

Input

Line input AC 1 100...127V AC Switch position 115V.

Range 88...132V AC Full spec.

⋅

80...150V AC Derated, see page 2.

Line input AC 2 220...240V AC Switch position 230V.

Range 187...264V AC Full spec.

⋅

150...300V AC Derated, see page 2.
Line frequency 47...63Hz DC or 400Hz, see page 2.
Input current rms. max. 1.3Aeff. / 0.7Aeff. @ 115 / 230V AC.

,

Noise suppression EN 55 022/B 10kHz...30MHz, conducted.

Data sheet DP153

10.Mar.99

PULS Munich

Page 1

DP153

1 Output ◆ DIN Rail Power Supply ◆ 40 to 60 Watt

Output (continued) DP153. .110 .111 .131 .133 .141

Voltage regulation:

Line regulation max. %

⋅

Load regulation stat.

⋅

Load regulation dyn.

⋅

Response time t
Temperature coefficient typ. %/K

⋅

∆

U

max. %

stat

∆

U

max. %

dyn

max. ms 1 1 1 1 1

s

Ripple max. mVpp 20 20 20 20 20

incl. spikes max. mVpp 25 25 25 25 25

⋅

Current limitation

Threshold min/max. A 105% ... 120% of Iout

⋅

Characteristic See graph on page 3

⋅

Short-circuit max. A 180% of Iout

⋅

Start delay t
Vout rise-up time t

typ. ms 5

Delay

typ. ms 42

Rise

On and off characteristic
Power back immunity U

(continued)

Input

max. V 1.2 x Vout

Back

AC input range 1 / 2 V AC 88...132 / 187...264
DC input range V DC 250...300
Derated AC range 1 / 2 V AC 80...88 / 150...187, 150 / 300 for 0.5s
Derated DC range V DC 176...250

V DC 300...370

Frequency range Hz 47...63
Derated frequency range Hz 63...400
In-rush current max. A 14

Hold-up time min. ms 34

min. ms 46

Power factor

λ

typ. 0.66
Internal fuse 5x20mm T2A/250V
Input range selection Manual (230V AC set at factory)

±

0.2± 0.2 ± 0.2 ± 0.2 ± 0.2

±

1.0± 1.0± 0.5± 4.0± 0.5

±

1.0± 1.0± 0.5 ± 2.0± 0.5

±

0.01± 0.01± 0.01± 0.01± 0.01

(IEC127/2-5)

88...132V AC / 187...264V AC, Iout = 100%.
Iout = 50%, ∆ Iout = ±50%.

∆

Iout = 10%...90%...10%,
rise time dt = typ. 20µs.
Till ∆Vout is within < 0.5% of final value.

20Hz...200kHz, @ AC nom, Iout = 100%.
20Hz...20MHz, @ AC nom, Iout = 100%.

Fixed.

After switch on.

Approximately monotonic.
Unit off/on.

Full spec.
Full spec.

Power derating typ. 20% (no start below 196V).
Full spec, but air- and leakage distances not longer
than stated in VDE 0805.
Full spec.
Increased leakage currents.
Wait min. 30s before switching on again (cold-start),
NAMUR standard met (Ta = 25° C).
@ 88V AC, Iout = 100%.
@ 187V AC, Iout = 100%, see figure on page 3.
@ 88V AC, Iout = 100%.
To replace, see page 4.
115/230V switch, position see page 4.

95%

t

0

t

DelaytRise

90%
10%

100Hz

Vout

Logic Functions

Parallel operation, DP153.133 only units — — —

Current distribution —

⋅

Connection No additional wiring needed.

⋅

—

Vout adjustable, DP153.141 only min. % — — — —

∞

— Equal —

Electromagnetic Compatibility

Emissions according to EN 50081-1

Radio interference, EN 55011, EN 55022 Class B (EN 50081-1)

⋅

Class A (EN 50081-2)

Immunity according to EN 50082-2 No degradation of performance

Electrostatic discharge ESD 8kV direct discharge (level 4)

⋅

EN 61000-4-2 15kV air discharge (level 4)
Radiated fields, EN 61000-4-3 10V/m (level 3)

⋅

Fast transients, EN 61000-4-4 4kV (level 4)

⋅

2kV level 3)
2kV (level 4) cap. coupling

Surge transients EN 61000-4-5 4kV (isolation class 4)

⋅

2kV (isolation class 4)

Conducted disturb., ENV 50141 (draft of IEC 801-6) 10V (level 3)

⋅

Immunity according to further standards

Transient voltage, IEC 255 5kV

⋅

NAMUR-prescription Satisfied

⋅

Transient resistance, VDE 0160 §5.3.1.1.2 750V / 1.3ms (class 2)

⋅

Over-voltage resistance (PULS standard) 150 / 300V AC / 0.5s

⋅

—

No limit of number of units for DP153.133, 134.
Characteristic see page 3.
Use equal-length output cables.

±

5

Trimmer position see page 4.

EN 50081-2 is also satisfied
For conducted emissions, 10kHz...30MHz,
for radiated emissions, 30MHz...1000MHz,
EN 50082-1 is also satisfied

80MHz...1000MHz, ACin and Vout lines: l = 1m.
Coupled to ACin line.
Coupled to DCout line.
Coupled to Vout lines.
Common mode, unit on.
Differential mode, unit on.
150kHz...80MHz.

Common mode, unit off.

Valid for total load range.
Switch position 115 / 230V AC.

PULS Munich
Data sheet DP153

Page 2

10.Mar.99

Specifications valid for Vin = 230 V AC, Tamb = +25°C, and 5 min run-in time, unless
otherwise stated. They are subject to change without prior notice.

Arabellastrasse 15

D-81925 Munich

www.puls-power.de

1 Output ◆ DIN Rail Power Supply ◆ 40 to 60 Watt

DP153

Minimum Hold-Up Time

290
270
250
230
210
190
170
150
130
110

Hold-Up Time [ms]

90
70
50
30
10

80 85 90 95 100 105 110 115 120 125 130

40% Load

60% Load

80% Load

100% Load

Output Vol tage Range 1 [Vac]

Typ. Output Characteristic

125

100

75

DP153.131

50

Output Voltage Vout [%]

25

0

0 50 100 150 200

DP153.133

Output Current Iout [ %]

Typ. Derating over Temperature

70

60

50

40

30

Output Power Pout [W]

20

10

50 55 60 65 70 75

60 Watt
56 Watt
40 Watt

Temperatur e [ + °C]

Protection

Unit protection

Overload Yes See current limit.

⋅

Short-circuit proof Yes Automatic voltage recovery.

⋅

Open-circuit proof Yes

⋅

Over-temperature (OTP) —

⋅

Reverse battery prot. Yes

⋅

ACin range selection Manual Switch for 115/230V AC.

⋅

Load protection

Over-voltage (OVP) Yes

⋅

Threshold typ. 12.2V DP153.110.

typ. 14.2V DP153.111.
typ. 28.2V DP153.131, DP153.1 33 .

typ. 31.2V DP153.141.
Accuracy max.± 4%
Method Independent second regulator.

Safety

Electrical safety

Test voltage 3kV AC Primary / secondary.

⋅

according to EN 60 950 2.5kV AC Primary / PE.
for t = 2sec 500V AC Secondary / PE.
Air- and leakage distance 6.4 / 8mm Primary / secondary.

⋅

4mm Primary / PE.

Isolation resistance min. 5M

⋅

Protection class

⋅

PE resistance < 0.1

⋅

Protection system IP20 DIN 40050, IEC 529.

⋅

Leakage current max. 0.75mA EN 60 950 (47...63Hz line) .

⋅

Safe low voltage SELV EN 60 950, VDE 0805, VDE 0160.

⋅

Over-voltage class

⋅

Ω

Ι

Ω

ΙΙ

VDE 0551.
VDE 0106 part 1, IEC 536 .
VDE 0805.

VDE 0110 part 1, IEC 664.

Touch safety Finger test VDE 0100 §6, EN 60 950, VBG4.
Penetration protection

> ∅

3mm e.g. screws, small parts etc.

Operation and Ambient Area

Application class KSF DIN 40040.
Operation temperature max. 0° ... +70°C Ta (measured at 1cm distance).

Derated range +60° ... +70°C Derating, see diagram.

⋅

Storage temperature typ. –20° ... +100°C Ta.
Humidity max. 95% Non-condensing.
Mechanical usage Vertical See page 4.

Lateral spacing None No gap needed.

⋅

Cooling Normal convection Don’t obstruct air flow.
Dirt protection level max. 2 VDE 0110 part 1.
Vibration 0.075mm IEC 68-2-6 (10...60Hz).
Shock 11ms / 15g IEC 68-2-27 (3 shocks).
Operation height max. 2,000m Above sea level.

Typ. Efficiency

87

82

Efficiency [%]

77

72

20 40 60 80 100

Tel.: [phone]

Fax: [phone]
www.puls-power.de

Output Power [%]

Efficiency and Power Loss

DP153.110 typ. 83% / 8.2W @ 230V ACin, Iout = 100%.
DP153.111 typ. 83% / 9.8W As above.
DP153.131, 133 typ. 87% / 9.0W As above.
DP153.141 typ. 87% / 8.2W As above.

Reliability and Lifetime

230Vac
187Vac

Specifications valid for Vin = 230 V AC, Tamb = +25°C, and 5 min run-in time, unless
otherwise stated. They are subject to change without prior notice.

MTBF according to Siemens
standard SN29500 typ. 300,000h 230VAC, Iout = 100%, +40°C Ta.
Only long life (> 2,000h @105° C) electrolytic capacitors are used.
Function test 100% Test certificate enclosed.
In-circuit test Yes
Run-in (burn-in) 24h Full load, Ta = +60° C,

on/off cycle.

PULS Munich

Data sheet DP153

10.Mar.99

Page 3

F
I
L
T
E
R

OVP

Regulator

Flyback
converter

typ.
100kHz

Vout
Vout
GND

Trimmer,
DP153.141 only

PE
L

N

Do not obstruct
air flow!

GND

PE (internal)
LED green (Vout)

115/230V
switch

secondary
side

primary
side

1)

2)

Mounting
for DIN rail
TS35/7.5

DP153

1 Output ◆ DIN Rail Power Supply ◆ 40 to 60 Watt

Fuse

The PSU has electronic protection against external
short-circuits. In case of an internal defect, a fuse
disconnects the unit. It can only be replaced by
opening the unit which should be done by the
supplier.

Installation for Operating

Install DIN rail TS35/7.5 horizontally, ensuring correct
orientation.
For other installation considerations consult your
representative. Ensure free air flow.

Dimensions and Connections

Fully enclosed Al/Mg alloy housing. All mechanical
dimensions are in mm.

1) Do not remove PE screw.

2) Trimmer for adjustment of Vou t at DP153.1 41
(min. ± 5%).

Schematic

Screw terminals:

On the front side. These accept wire of up to 4mm
cross section (single-core cable) or 2.5mm2 cross
section (multi-core flex).
Remove 9 to 15 mm of insulation from wire.
Take care of standards which must be satisfied, e.g.
VDE 0100 or EN 60950.

Caution:

Do not remove any screws on box, as internal safety
connections could be disconnected!

Modifications (contact supplier)

Other output voltages.
Other DC input voltages.
Lower cost versions.

2

PULS Munich
Data sheet DP153

Page 4

10.Mar.99

Specifications valid for Vin = 230 V AC, Tamb = +25°C, and 5 min run-in time, unless
otherwise stated. They are subject to change without prior notice.

Arabellastrasse 15

D-81925 Munich

www.puls-power.de