Puls CP10.241, CP10.242, CP10.241-S1 Data Sheet

CP10.241, CP10.242, CP10.241-S1

CP-Series

 AC 100-240V Wide-range Input  Width only 39mm  Optional with Spring-clamp Terminals (CP10.241-S1)  Optional with Extended DC Input Range (CP10.242)  Efficiency up to 95.2%, Excellent Partial Load Efficiency  20% Output Power Reserves  Safe Hiccup  Easy Fuse Breaking due to High Overload Peak Current  Active Power Factor Correction (PFC)  Minimal Inrush Current Surge  Full Power Between -25°C and +60°C  DC-OK Relay Contact

ENERAL DESCRIPTION

The DIMENSION CP-Series units are high-end power supplies in a medium price range without compromising quality, reliability and performance. The CP-Series is part of the DIMENSION power supply family. The most outstanding features of CP10.241 are the high efficiency, advanced inrush current limitation, active PFC and the wide operational temperature range.

The CP-Series includes all the essential basic functions. The devices have a power reserve of 20% included, which may even be used continuously at temperatures up to +45°C. Additionally, the CP10 can deliver three times the nominal output current for at least 12ms which helps to trip fuses on faulty output branches.

The CP10.241-S1 is equipped with quick-connect springclamp terminals for a fast and reliable electrical connection. Spring-clamp terminals are the preferred terminals when applications are exposed to mechanical vibration.

High immunity to transients and power surges as well as low electromagnetic emission, a DC-OK relay contact and a large international approval package for a variety of applications makes this unit suitable for nearly every situation.

RDER NUMBERS

Power Supply CP10.241 24-28V Standard unit

CP10.242 With Extended DC Input (DC 110-300V) CP10.241-S1 24-28V with spring-clamp terminals

Accessory ZM12.SIDE Side mount bracket YR40.242 Redundancy module

 Meets ITE, ATEX, Class I Div2 and SEMI F47 Requirements  3 Year Warranty

24V, 10A, S

OWER SUPPLY

HORT-FORM DATA

Output voltage DC 24V Adjustment range 24 – 28V Output current 10A at 24V, amb <60°C 12A at 24V, amb <45°C

8.6A at 28V, amb <60°C

10.3A at 28V, amb <45°C Output power 240W / 288W at <60°C / <45°C Output ripple < 50mVpp 20Hz to 20MHz AC Input voltage AC 100-240V -15%/ +10% Mains frequency 50-60Hz ±6% AC Input current 2.15 / 1.13A at 120 / 230Vac Power factor 0.99 / 0.97 at 120 / 230Vac AC Inrush current 6 / 9A pk at 40°C 120/230Vac DC Input DC 110-150V DC 110-300V Efficiency 93.6 / 95.2% at 120 / 230Vac Losses 16.4 / 12.1W at 120 / 230Vac Temp. range -25°C to +70°C operational Derating 6W/°C +60 to +70°C Hold-up time 37 / 37ms at 120 / 230Vac Dimensions 39x124x117mm WxHxD Weight 600g / 1.3lb

ARKINGS

IND. CONT. E

UL 508

Class I Div 2

planned

PLUS

Overload Mode

IECEx

II 3G Ex nA nC II T3 Gc

UL 60950-1

INGLE PHASE INPUT

±20%

CP10.241

±20%

CP10.242

ATEX

planned

EMC, LVD

Marine, planned

Jun. 2015 / Rev. 1.2 DS-CP10.241-EN All parameters are specified at 24V, 10A, 230Vac, 50Hz, 25°C ambient and after a 5 minutes run-in time unless otherwise noted.

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CP10.241, CP10.242, CP10.241-S1

NDEX

Page Page

2. Installation Requirements...................................3

3. AC-Input...............................................................4

4. DC-Input...............................................................5

5. Input Inrush Current ...........................................6

6. Output .................................................................7

7. Hold-up Time.......................................................8

8. DC-OK Relay Contact ..........................................9

9. Efficiency and Power Losses..............................10

10. Lifetime Expectancy and MTBF.........................11

11. Functional Diagram...........................................11

12. Terminals and Wiring........................................12

13. Front Side and User Elements...........................13

14. EMC....................................................................14

15. Environment ......................................................15

16. Protection Features ...........................................16

17. Safety Features ..................................................16

18. Dielectric Strength ............................................17

19. Approvals...........................................................18

The information presented in this document is believed to be accurate and reliable and may change without notice. No part of this document may be reproduced or utilized in any form without permission in writing from the publisher.

Intended Use .......................................................3

CP-Series

20. RoHS, REACH and Other Fulfilled Standards .. 18

21. Physical Dimensions and Weight ..................... 19

22. Accessories ........................................................ 20

22.1. ZM12.SIDE - Side Mounting Bracket........20

22.2. Redundancy Module ................................21

23. Application Notes............................................. 22

23.1. Peak Current Capability ...........................22

23.2. Back-feeding Loads ..................................23

23.3. External Input Protection.........................23

23.4. Output Circuit Breakers............................23

23.5. Parallel Use to Increase Output Power....24

23.6. Parallel Use for Redundancy ....................24

23.7. Series Operation .......................................25

23.8. Inductive and Capacitive Loads................25

23.9. Charging of Batteries ...............................25

23.10. Operation on Two Phases ........................26

23.11. Use in a Tightly Sealed Enclosure ............26

23.12. Mounting Orientations ............................27

24V, 10A, S

INGLE PHASE INPUT

ERMINOLOGY AND ABREVIATIONS

PE and symbol PE is the abbreviation for Protective Earth and has the same meaning as the symbol .

Earth, Ground This document uses the term “earth” which is the same as the U.S. term “ground”.

T.b.d. To be defined, value or description will follow later.

AC 230V A figure displayed with the AC or DC before the value represents a nominal voltage with

standard tolerances (usually ±15%) included. E.g.: DC 12V describes a 12V battery disregarding whether it is full (13.7V) or flat (10V)

230Vac A figure with the unit (Vac) at the end is a momentary figure without any additional

tolerances included.

50Hz vs. 60Hz As long as not otherwise stated, AC 100V and AC 230V parameters are valid at 50Hz mains

frequency. AC 120V parameters are valid for 60Hz mains frequency.

may A key word indicating flexibility of choice with no implied preference.

shall A key word indicating a mandatory requirement.

should A key word indicating flexibility of choice with a strongly preferred implementation.

Jun. 2015 / Rev. 1.2 DS-CP10.241-EN All parameters are specified at 24V, 10A, 230Vac, 50Hz, 25°C ambient and after a 5 minutes run-in time unless otherwise noted.

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CP10.241, CP10.242, CP10.241-S1

NTENDED USE

1. I

This device is designed for installation in an enclosure and is intended for the general professional use such as in industrial control, office, communication, and instrumentation equipment.

Do not use this power supply in equipment, where malfunction may cause severe personal injury or threaten human life.

NSTALLATION REQUIREMENTS

2. I

This device may only be installed and put into operation by qualified personnel. This device does not contain serviceable parts. The tripping of an internal fuse is caused by an internal defect. If damage or malfunction should occur during installation or operation, immediately turn power off and send unit to

the factory for inspection. Mount the unit on a DIN-rail so that the terminals are located on the bottom of the unit. For other mounting

orientations see de-rating requirements in this document. See chapter 23.12. This device is designed for convection cooling and does not require an external fan. Do not obstruct airflow and do

not cover ventilation grid (e.g. cable conduits) by more than 15%! Keep the following installation clearances: 40mm on top, 20mm on the bottom, 5mm on the left and right sides are

recommended when the device is loaded permanently with more than 50% of the rated power. Increase this clearance to 15mm in case the adjacent device is a heat source (e.g. another power supply).

A disconnecting means shall be provided for the output of the power supplies when used in applications according to CSA C22.2 No 107.1-01.

WARNING

- Do not use the power supply without proper grounding (Protective Earth). Use the terminal on the input block for earth connection and not one of the screws on the housing.

- Turn power off before working on the device. Protect against inadvertent re-powering.

- Make sure that the wiring is correct by following all local and national codes.

- Do not modify or repair the unit.

- Do not open the unit as high voltages are present inside.

- Use caution to prevent any foreign objects from entering the housing.

- Do not use in wet locations or in areas where moisture or condensation can be expected.

- Do not touch during power-on, and immediately after power-off. Hot surfaces may cause burns.

CP-Series

Risk of electrical shock, fire, personal injury or death.

24V, 10A, S

INGLE PHASE INPUT

Jun. 2015 / Rev. 1.2 DS-CP10.241-EN All parameters are specified at 24V, 10A, 230Vac, 50Hz, 25°C ambient and after a 5 minutes run-in time unless otherwise noted.

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CP10.241, CP10.242, CP10.241-S1

CP-Series

24V, 10A, S

INGLE PHASE INPUT

3. AC-I

NPUT

AC input nom. AC 100-240V suitable for TN-, TT- and IT mains networks AC input range min. 85-264Vac continuous operation min. 264-300Vac < 500ms Allowed voltage L or N to earth max. 300Vac continuous, IEC 62103 Input frequency nom. 50–60Hz ±6% Turn-on voltage typ. 80Vac steady-state value, see Fig. 3-1 typ. 55Vac dynamic value (250ms) Shut-down voltage typ. 74Vac steady-state value, see Fig. 3-1 External input protection See recommendations in chapter 23.3.

AC 100V AC 120V AC 230V Input current typ. 2.60A 2.15A 1.13A at 24V, 10A, see Fig. 3-3 Power factor*) typ. 0.99 0.99 0.97 at 24V, 10A, see Fig. 3-4 Crest factor Start-up delay typ. 450ms 440ms 390ms see Fig. 3-2

**)

typ. 1.5 1.5 1.65 at 24V, 10A

Rise time typ. 30ms 30ms 30ms at 24V, 10A const. current load,

0mF load capacitance, see Fig. 3-2

typ. 75ms 75ms 75ms at 24V, 10A const. current load,

10mF load capacitance,, see Fig. 3-2 Turn-on overshoot max. 200mV 200mV 200mV see Fig. 3-2 External input protection See recommendations in chapter 23.3.

*) The power factor is the ratio of the true (or real) power to the apparent power in an AC circuit. **) The crest factor is the mathematical ratio of the peak value to RMS value of the input current waveform.

Fig. 3-1 Input voltage range Fig. 3-2 Turn-on behavior, definitions

OUT

Rated

input range

max.

500ms

Input Voltage

Turn-on

Shut-down

85V

300Vac264V

Output Voltage

- 5%

Start-up

delay

Rise

Time

Overshoot

Jun. 2015 / Rev. 1.2 DS-CP10.241-EN All parameters are specified at 24V, 10A, 230Vac, 50Hz, 25°C ambient and after a 5 minutes run-in time unless otherwise noted.

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CP10.241, CP10.242, CP10.241-S1

CP-Series

24V, 10A, S

INGLE PHASE INPUT

Fig. 3-3 Input current vs. output current at

Input Current, typ.

2.5

2.0

1.5

1.0

0.5

123456789

24V output voltage

a) 100Vac b) 120Vac c) 230Vac

Output Current

10 11

12A

Fig. 3-4 Power factor vs. output current at

Power Factor, typ.

1.0

0.95

0.9

0.85

0.8

0.75

24V output voltage

(a)

(b)

(a) 100Vac,

(c)

123456789 12A

(b) 120Vac, (c) 230Vac

Output Current

10 11

4. DC-I

NPUT

DC input nom. DC 110-150V ±20% CP10.241, CP10.241-S1 nom. DC 110-300V ±20% CP10.242 DC input range min. 88-187Vdc CP10.241, CP10.241-S1, continuous operation min. 88-360Vdc CP10.242 DC input current typ. 2.35A at 110Vdc, at 24V, 10A typ. 0.84A at 300Vdc, at 24V, 10A, CP10.242 Allowed Voltage L/N to Earth max. 375Vdc continuous, IEC 62103 Turn-on voltage typ. 80Vdc steady state value Shut-down voltage typ. 74Vdc steady state value

Fig. 4-1 Wiring for DC Input

Battery

Power Supply

Load

Instructions for DC use:

a) Use a battery or a similar DC source. A supply from the

intermediate DC-bus of a frequency converter is not recommended and can cause a malfunction or damage the unit.

b) Connect +pole to L and –pole to N. c) Connect the PE terminal to an earth wire or to the

machine ground.

Jun. 2015 / Rev. 1.2 DS-CP10.241-EN All parameters are specified at 24V, 10A, 230Vac, 50Hz, 25°C ambient and after a 5 minutes run-in time unless otherwise noted.

5/27

CP10.241, CP10.242, CP10.241-S1

CP-Series

24V, 10A, S

INGLE PHASE INPUT

NPUT INRUSH CURRENT

5. I

An active inrush limitation circuit (NTCs, which are bypassed by a relay contact) limits the input inrush current after turn-on of the input voltage.

The charging current into EMI suppression capacitors is disregarded in the first microseconds after switch-on.

Inrush current max. 11A typ. 9A typ. 9A

AC 100V AC 120V AC 230V

peak

11A

peak

at 40°C, cold start at 25°C, cold start at 40°C, cold start

Inrush energy max. 0.1A²s 0.1A²s 0.4A²s at 40°C, cold start

Fig. 5-1 Typical turn-on behaviour at nominal

load, 120Vac input and 25°C ambient

50ms/DIV

Input current 2A/DIV

Input voltage 250V/DIV

Fig. 5-2 Typical turn-on behaviour at nominal

load, 230Vac input and 25°C ambient

50ms/DIV

Input current 2A/DIV

Input voltage 500V/DIV

Output voltage 20V/DIV

Jun. 2015 / Rev. 1.2 DS-CP10.241-EN All parameters are specified at 24V, 10A, 230Vac, 50Hz, 25°C ambient and after a 5 minutes run-in time unless otherwise noted.

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CP10.241, CP10.242, CP10.241-S1

CP-Series

24V, 10A, S

INGLE PHASE INPUT

6. O

UTPUT

Output voltage nom. 24V Adjustment range min. 24-28V guaranteed max. 30.0V

****)

at clockwise end position of potentiometer Factory settings typ. 24.1V ±0.2%, at full load and cold unit Line regulation max. 10mV 85-300Vac Load regulation max. 50mV static value, 0A Æ 10A; see Fig. 6-1 Ripple and noise voltage max. 50mVpp 20Hz to 20MHz, 50Ohm Output current nom. 10A at 24V, ambient temperature <60°C, see Fig. 6-1 nom. 12A*) at 24V, ambient temperature <45°C, see Fig. 15-1 nom. 7.5A at 24V and 70°C ambient temperature, see Fig. 15-1 nom. 8.6A at 28V, ambient temperature <60°C, see Fig. 6-1

nom. 10.3A

at 28V, ambient temperature <45°C, see Fig. 15-1

nom. 6.45A at 28V and 70°C ambient temperature, see Fig. 15-1

*****)

typ. 30A up to at least 12ms

20V, see Fig. 6-2 and Fig. 23-3, This peak current is available once every five seconds (hardware

, output voltage stays above

controlled). Output power nom. 240W continuously available nom. 288W*) Power Boost Overload behaviour cont. current output voltage > 13Vdc, see Fig. 6-1 Hiccup Short-circuit current min. 12.5A max. 15.5A

max. 5A average (R.M.S.) current, load impedance 50mOhm,

PLUS

***)

**)

mode

output voltage < 13Vdc, see Fig. 6-1 load impedance 45mOhm, see Fig. 6-3 load impedance 45mOhm, see Fig. 6-3

see Fig. 6-3

min. 28A up to 12ms, load impedance 45mOhm, see Fig. 6-2 typ. 30.5A up to 12ms, load impedance 45mOhm, see Fig. 6-2 Output capacitance typ. 4 400μF included inside the power supply

*) Power Boost

This power/ current is continuously allowed up to an ambient temperature of 45°C. Above 45°C, do not use this power/ current longer than a duty cycle of 10% and/ or not longer than 1 minute every 10 minutes.

**) Hiccup

***) Discharge current of output capacitors is not included. ****) This is the maximum output voltage which can occur at the clockwise end position of the potentiometer due to tolerances. It is not a

*****) Reduced pulse length for AC 100V mains.

PLUS

At heavy overloads (when output voltage falls below 13V), the power supply delivers continuous output current for 2s. After this, the output is switched off for approx. 18s before a new start attempt is automatically performed. This cycle is repeated as long as the overload exists. If the overload has been cleared, the device will operate normally. See Fig. 6-3

guaranteed value which can be achieved. The typical value is about 28.5V.

Mode

Jun. 2015 / Rev. 1.2 DS-CP10.241-EN All parameters are specified at 24V, 10A, 230Vac, 50Hz, 25°C ambient and after a 5 minutes run-in time unless otherwise noted.

7/27

CP10.241, CP10.242, CP10.241-S1

CP-Series

Fig. 6-1 Output voltage vs. output current,

Output Voltage

typ.

28V

Factory

setting

4 0

Output Current

0 12.5

Fig. 6-3 Short-circuit on output, Hiccup

Output Current

14A

Normal

operation

Adjustment

Range

Continuous

Hiccup

Short -circuit

current

PLUS

mode

20A7.52.5 5 10 15 17.5

PLUS

mode, preliminary, typ.

Normal

operation

24V, 10A, S

Fig. 6-2 Dynamic output current capability,

Output Voltage

typ.

(dynamic behavior, < 12ms)

INGLE PHASE INPUT

28V

Adjustment

Range

4 0

Output Current

50A2010 30 40515253545

18s

7. H

OLD-UP TIME

AC 100V AC 120V AC 230V Hold-up Time typ. 73ms 73ms 73ms at 24V, 5A, see Fig. 7-1 min. 55ms 55ms 55ms at 24V, 5A, see Fig. 7-1 typ. 37ms 37ms 37ms at 24V, 10A, see Fig. 7-1 min. 28ms 28ms 28ms at 24V, 10A, see Fig. 7-1

Fig. 7-1 Hold-up time vs. input voltage Fig. 7-2 Shut-down behavior, definitions

Hold-up Time

80ms

70 60 50 40 30 20 10

90 120 155 190 230Vac

a) 24V 5A typ. b) 24V 5A min.

Input Voltage

c) 24V 10A typ. d) 24V 10A min.

Zero Transition

c d

Input Voltage

Output

- 5%

Voltage

Hold-up Time

Jun. 2015 / Rev. 1.2 DS-CP10.241-EN All parameters are specified at 24V, 10A, 230Vac, 50Hz, 25°C ambient and after a 5 minutes run-in time unless otherwise noted.

8/27

CP10.241, CP10.242, CP10.241-S1

CP-Series

24V, 10A, S

INGLE PHASE INPUT

8. DC-OK

RELAY CONTACT

This feature monitors the output voltage on the output terminals of a running power supply.

Contact closes As soon as the output voltage reaches typ. 90% of the adjusted output voltage level. Contact opens As soon as the output voltage dips more than 10% below the adjusted output voltage.

Short dips will be extended to a signal length of 100ms. Dips shorter than 1ms will be ignored. Contact ratings max. 60Vdc 0.3A, 30Vdc 1A, 30Vac 0.5A resistive load min. 1mA at 5Vdc min. permissible load Isolation voltage See dielectric strength table in section 18.

Fig. 8-1 DC-ok relay contact behavior

= V

OUT

ADJ

10%

1ms

100ms

0.9* V

ADJ

open

openclosed closed

Jun. 2015 / Rev. 1.2 DS-CP10.241-EN All parameters are specified at 24V, 10A, 230Vac, 50Hz, 25°C ambient and after a 5 minutes run-in time unless otherwise noted.

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