PULS AP153 User Manual

AP153
1 Output

◆

19" Power Supply, 48 to 60 Watt

◆ High efficiency: 87% (@ 24V)

◆ ACin 115/230V manual switch

◆ 6 HP plug in width

◆ H15 standard pinout

◆ Parallel mode automatic load

sharing (@ AP153.133)

◆ Meets EMC standards

EN 50081-1 (EN 55022/B), EN 50082-2,
EN 61000-4, VDE 0160/2 and NAMUR

Data Sheet

AP153

This power supply is designed to m eet a wide ra nge of
applications. Output voltage is stab le with ripple and
noise below 30mVpp over the total range of up to
60W. The high-efficiency flyback converter provides
for greater reliability and economy.

Multiple supplies can be used in parallel to increase sy­stem power without extra control wiring, as the cur­rent is automatically shared between units (AP1 53.133
only).

The design ensures immunity to disturbances accor­ding to EN 61000-4, and VDE 0160 pulses (class 2 for
total range!). The unit is also protected against over­voltage and short-circuits. Construction and design
meet all relevant safety standards such as EN 60 950,
VDE 805 and VBG 804.

www.puls-power.de

Schematic:

See the web for current data sheet version:

Vout Iout Pout Features Order-No.

12V 4A
12V 4A

15V 3.5A
15V 3.5A

24V 2.5A
24V 2.5A
24V 2.5A

27.6V 2A

"F" appended to Order-No. means: 6HP front panel included and fitted.
Accessories: H15 connector, 6.3mm flat contacts:

Warranty: 2 years from date of delivery.

48W OVP
48W OVP, PF, PG, SD

53W OVP
53W OVP, PF, PG, SD

60W OVP
60W OVP, PF, PG, SD
60W OVP, parallel mode

56W OVP, Vout adjustable

H15 connector with soldering pins:

AP153.111
AP153.112

AP153.121
AP153.122

AP153.131
AP153.132
AP153.133

AP153.141

ZP100
ZP120

Output

Voltage Vout fixed All except AP153.141.

Vout adjustable min. ± 5% AP153.141 only.

Accuracy Includes: production-adjustment,

AP153.111 to 132 max. ± 2% line regulation,
AP153.133 max. ± 5% and load regulation.

AP153.141 max. ± 0.5%
Sense lines None Not available.
Minimum load None Not necessary.
Output power Pout max. 60W Mounting side by side possible.

AP 153.133 only max. 48W Per unit @ parallel operation.

Noise, Ripple max. 30mVpp 20Hz...200kHz.

including spikes max. 65mVpp 20Hz...20MHz.
Over-voltage protection typ. 1.15 x Vout Threshold accuracy ± 4%.
Derating 1W/K +55°C to +70°C Ta.
Operating indicator 1 green LED On the front.
Isolation Vout to Vin SELV EN 60 950, VDE 0805.
The output is protected against open-circuit, short-circuit, and overload.

Mechanical: 6HP/3U board (DIN 41494),

Weight: App. 370g
Connector: H15 (DIN 41612), coding option,

Tel.: [phone]

Fax: [phone]
www.puls-power.de

Al/Mg alloy cover for component side,
plastic cover for bottom side,
LxWxH = 171.93 x 30.48 x 110mm (100),
the length includes the connector, see page 4.

max. load per pin 11A @70° C.

Specifications valid for Vin = 230 V AC, Tamb = +25°C, and 5 min run-in time, unless
otherwise stated. They are subject to change without prior notice.

Input

Line input AC 1 100...120V AC Switch position 115V.

Range 88...132V AC Full spec.

⋅

80...150V AC Derated, see page 2.

Line input AC 2 220...240V AC Switch position 230V.

Range 187...264V AC Full spec.

⋅

150...300V AC Derated, see page 2.
Line frequency 47...63Hz DC or 400Hz, see page 2.
Input current rms. max. 1.3Aeff. / 0.7Aeff. @ 115/230V AC.
Noise suppression EN 55 022/B 10kHz...30MHz, conducted.

PULS Munich

Data sheet AP153

11Feb1999

Page 1

AP153

1 Output ◆ 19" Power Supply ◆ 48 to 60 Watt

.111 .131

Output (continued) AP153. .122 .132 .133 .141

Voltage regulation:

Line regulation max. %

⋅

Load regulation stat.

⋅

Load regulation dyn.

⋅

Response time t
Temperature coefficient typ. %/K

⋅

Ripple max. mVpp 30 25 25 25

incl. spikes max. mVpp 65 55 55 55

⋅

Current limitation

Threshold min/max. A 105% ... 120% of Iout

⋅

Characteristic See graph on page 3

⋅

Short-circuit max. A 180% of Iout

⋅

Start delay t
Vout rise-up time t
On and off characteristic
Power back immunity U

∆

U

max. %

stat

∆

U

max. %

dyn

max. ms 1 1 1 1

s

typ. ms 5

Delay

typ. ms 40

Rise

max. V 1.2 x Vout

Back

to

±

0.2

±

0.5

±

0.5

±

0.01± 0.01± 0.01± 0.01

±

0.2 ± 0.2 ± 0.2

±
±

0.5

0.5

±
±

4.0
2

±
±

0.5

0.5

Input (continued)

AC input range 1 / 2 V AC 88...132 / 187...264
DC input range V DC 250...300
Derated AC range 1 / 2 V AC 80...88 / 150...187, 150 / 300 for 0.5s
Derated DC range V DC 176...250

V DC 300...370

Frequency range Hz 47...63
Derated frequency range Hz 63...400
In-rush current acording to NAMUR max. A 1 4 14 14 14
Hold-up time min. ms 31 29 29 29

min. ms 43 40 40 40
Power factor
Internal fuse 5x20mm T2A/250V
Input range selection Manual (230V AC set at factory)

λ

typ. 0.63

(IEC127/2-5)

88...132V AC / 187...264V AC, Iout = 100%.
Iout = 50%, ∆ Iout = ± 50%.

∆

Iout = 10%...90%...10%,
rise time dt = typ. 20µs.
Till ∆Vout is within < 0.5% of final value.

20Hz...200kHz, @ACnom, Iout = 100%.
20Hz...20MHz, @ACnom, Iout = 100%.

Fixed.

After switch on.

Approximately monotonic.
Unit off/on.

Full spec.
Full spec. (Voltage Selector at ’230V’!)

Power loss typ. 20% (no start below 196V).
Full spec, but air- and leakage distances not longer than
stated in VDE 0805.
Full spec.
Increase leakage currents.
Wait min. 30s before switching on again (cold-start),
@ 88V AC, Iout = 100%, see graph on page 3.
@ 187V AC, Iout = 100%.
@ 88V AC, Iout = 100%.
To replace, see page 4.
115/230V AC switch, position see page 4.

95%

90%
10%

t

t

t

Rise

Delay

0

100Hz

Vout

Logic Functions

Power Fail signal PF Power fail

PF high if ACin > 76/142V AC

⋅

Hold-up time

from Power failure to PF-signal min. ms 33 30 30 30

⋅

from PF-signal min. ms 5 5 5 5

⋅

PG-signal Output voltage within tolerance

PG high if 0.95 x Vnom

⋅

SD remote switch off Unit off
Parallel operation for AP153.133 units — —

Current distribution — — Equal —

⋅

Connection No additional wiring needed.

⋅

∞

Vout adjustable for AP153.141 min. % — — —

Electromagnetic Compatibility

Emissions according to EN 50081-1

Radio interference, EN 55011, EN 55022 Class B

⋅

Immunity according to EN 50082-2

Electrostatic discharge ESD, EN 61000-4-2 8kV direct discharge (level 4)

⋅

15kV air discharge (level 4)

Radiated fields, EN 61000-4-5 10V/m (level 3)

⋅

Fast transients, EN 61000-4-4 4kV (level 4)

⋅

2kV (level 3)
2kV (level 4) cap. coupling

Surge transients, EN 61000-4-5 4kV (Isolation class 4)

⋅

2kV (Isolation class 4)

Transient voltage, IEC 255 5kV

⋅

NAMUR-prescription Satisfied

⋅

Transient resistance, VDE 0160 §5.3.1.1.2 750V / 1.3ms (class 2)

⋅

Over-voltage resistance (PULS standard) 150/300V AC / 0.5s

⋅

—

±

Open-collector signal (I

@187V ACin, Iout = 100%, Vout ≥ 0.95 x Vrated.

SD+ and SD- connected.
No limit of number of AP153.133.
Characteristics see page 3.
Use equal-length output cables.

5

Position of trimmer see page 4.

EN 50081-2 is also satisfied
Conducted 10kHz...30MHz.
EN 50082-1 is also satisfied

To ACin, Vout and signal lines: length = 1m.
Coupled to ACin line.
Coupled to DCout line.
Coupled to Vout and signal lines.
Common mode, unit on.
Differential mode, unit on.
Common mode, unit off.

Valid for total load range.
Switch position 115 / 230V AC.

= 5mA).

max

PULS Munich
Data sheet AP153

Page 2

11Feb1999

Specifications valid for Vin = 230 V AC, Tamb = +25°C, and 5 min run-in time, unless
otherwise stated. They are subject to change without prior notice.

Arabellastrasse 15

D-81925 Munich

www.puls-power.de

1 Output ◆ 19" Power Supply ◆ 48 to 60 Watt

AP153

Minimum Hold-Up Time

370
330
290
250
210
170
130

Hold-Up Time [ms]

90
50
10

80 85 90 95 100 105 110 115 120 125 130

40% Load

60% Load

80% Load

100% Load

Output V ol tage Range 1 [Vac ]

Typ. Output Characteristic

125

100

75

AP153
AP153.133

0 50 100 150 200

Output Voltage Vout [%]

50

25

0

Nominal current

Output Current Iout [%]

Typ. Derating over Temperature

Protection

Unit protection

Overload Yes See current limit.

⋅

Short-circuit proof Yes Auto restart.

⋅

Open-circuit proof Yes

⋅

Over-temperature (OTP) —

⋅

Reverse battery protect. Yes

⋅

ACin range selection Manual Switch for 115/230V AC.

⋅

Load protection

Over-voltage (OVP) Yes

⋅

Threshold typ. 14.2V AP153.111, 112.

typ. 17.2V AP153.121, 122.
typ. 28.2V AP153.131, 132, 13 3.

typ. 31.2V AP153.141.
Accuracy max.± 4%
Method Independent second regulator.

Safety

Electrical safety

Test voltage 3kV AC Primary / secondary.

⋅

according to EN 60 950 2.5kV AC Primary / PE.
for t = 2sec 500V AC Secondary / PE.
Air- and leakage distance 6.4 / 8mm Primary / secondary.

⋅

4mm Primary / PE.

Isolation resistance min. 5M

⋅

Protection class

⋅

PE resistance < 0.1

⋅

Protection system IP20 DIN 40050, IEC 529.

⋅

Leakage current max. 0.75mA EN 60 950 (47...63Hz line) .

⋅

Safe low voltage SELV EN 60 950, VDE 0805, VDE 0160.

⋅

Over-voltage class

⋅

Touch safety Finger test VDE 0100 §6, EN 60 950, VBG4.

Ω

Ι

Ω

ΙΙ

VDE 0551.
VDE 0106 part 1, IEC 536 .
VDE 0805.

VDE 0110 part 1, IEC 664.

60

50

40

30

Output Power Pout [W]

20

10

50 55 60 65 70 75

Typ. Efficiency

87

82

Efficiency [%]

77

72

20 40 60 80 100

60 Watt
56 Watt
53 Watt
48 Watt

Temperature [+ °C]

Output Power [%]

230Vac
187Vac

Operation and Ambient Area

Application class KSF DIN 40040.
Operation temperature max. 0° ... +70°C Ta (measured at 1cm distance).

Derating range +55° ... +70°C Derating, see diagram.

⋅

Storage temperature typ. –20° ... +100°C Ta.
Humidity max. 95% Non-condensing.
Mechanical usage Vertical See page 4.

Lateral spacing None No gap needed.

⋅

Cooling Normal convection Don’t obstruct air flow.
Dirt protection level max. 2 VDE 0110 part 1.
Vibration 0.075mm IEC 68-2-6 (10...60Hz).
Shock 11ms / 15g IEC 68-2-27 (3 shocks).
Operation height max. 2,000m Above sea level.

Efficiency and Power Loss

AP153.111 and 112 typ. 83% / 9.8W @ 230V ACin, Iout = 100% .
AP153.121 and 122 typ. 84% / 10W As above.
AP153.131, 132, 133 typ. 87% / 9W As above.
AP153.141 typ. 87% / 8.2W As above.

Reliability and Lifetime

MTBF according to Siemens
standard SN29500 typ. 300,000h 230VAC, Iout = 100%, +40°C Ta.
Only long life (>2,000h @105° C) electrolytic capacitors are used.
Function test 100% Test certificate enclosed.
In-circuit test Yes
Run-in (burn-in) 24h Full load, Ta = +55° C,

on/off cycle.

Tel.: [phone]

Fax: [phone]
www.puls-power.de

Specifications valid for Vin = 230 V AC, Tamb = +25°C, and 5 min run-in time, unless
otherwise stated. They are subject to change without prior notice.

PULS Munich

Data sheet AP153

11Feb1999

Page 3

115/230V
switch

1)

Do not

obstruct

air flow!

Pin 4

LED green
(Vout)

3.5

3.0

2)

2.5

3.0

2.5
(2x)

Additional module:
Powerfail
Powergood
Shutdown

Flyback
converter

typ.
100kHz

F
I
L
T
E
R

OVP

Regulator

AP153

1 Output ◆ 19" Power Supply ◆ 48 to 60 Watt

Fuse

The PSU has electronic protection against external
short-circuits. In case of an internal defect, a fuse
disconnects the unit. It can only be replaced by
opening the unit which should be done by the
supplier.

Installation for Operating

The unit is constructed for 19" systems:
Ensure that pin 4 of H15 connector is on top. For
other installation considerations consult your
representative. Ensure free air flow.

Dimensions and Connections

19" board, with Al/Mg alloy c over on co mpon ent side,
and a plastic cover on the bottom side. 6HP plug in
width. See figure below for dimensions.

Schematic

1) Do not remove any screws on box, as internal safety
connections could be disconnected!

2) Vout adjustable at trimmer on AP153.141 (in the
unit, able to be reached through the grill, min. ± 5%)

z

d

4
6

8
10
12
14

16

18
20
22
24
26
28
30
32

H15 pinout (DIN 41612)
NC = No Connection - Do not use!

Modifications (contact supplier)

Other output voltages.
Other DC input voltages.
Lower cost versions.

Accessory ZP510

Installation set for mounting on DIN rail.

Important: With DCin, voltage se­lector must be in ’230V’ position!

PULS Munich
Data sheet AP153

Page 4

11Feb1999

Specifications valid for Vin = 230 V AC, Tamb = +25°C, and 5 min run-in time, unless
otherwise stated. They are subject to change without prior notice.

Arabellastrasse 15

D-81925 Munich

www.puls-power.de