Pulnix TMC-6700 Series, TMC-1000, TMC-1000CL, TMC-6700CL Operation Manual

TMC-6700/1000 Series Progressive Scan CCD Digital Color Camera
Operation Manual
69-0117 Rev. A
ImagingProducts
Page i
Notice Page
The material contained in this manual consists of information that is proprietary to PULNiX America, Inc., and may only be used by the purchasers of the product. PULNiX America, Inc. makes no warranty for the use of its product and assumes no responsibility for any errors which may appear or for damages resulting from the use of the information contained herein. PULNiX America, Inc. reserves the right to make changes without notice.

Warranty

All of our solid-state cameras have a full three-year warranty. If any such product proves defective during this warranty period, PULNiX America, Inc. will repair the defective product without charge for parts and labor or will provide a replace­ment in exchange for the defective product. This warranty shall not apply to any damage, defect or failure caused by improper use or inadequate maintenance and use.

Certifications

CE Compliance
The TMC-6700/1000 series has been certified to conform to the requirements of Council Directive 89/336/EC for electromag­netic compatibility and to comply with the following European Standards:
Immunity: EN500082-2/1995
Emissions: EN55011:1991 Class A / CISPR 11
All PULNiX products bearing the CE mark have been declared to be in conformance with the applicable EEC Council Direc­tives. However, certain factory-installed options or customer-requested modifications may compromise electromagnetic com­patibility and prohibit use of the CE mark. Please note that the use of interconnect cables that are not properly grounded and shielded may affect CE compliance.
Contact PULNiX Applications Engineering Department for further information regarding CE compliance.
FCC
This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Oper­ation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense.

WARNING

Changes or modifications to this unit not expressly approved by the party responsible for
FCC compliance could void the user’s authority to operate the equipment.
TMC-6700/1000 Series Operation Manual PULNiX America, Inc. 1330 Orleans Drive Sunnyvale, CA 94089 Tel: (408) 747-0300 Tel: (800) 445-5444 Fax: (408) 747-0880
E-mail: imaging@jaipulnix.com
www.pulnix.com
TMC-6700/1000 Series Progressive Scan CCD Digital Color Camera
Table of Contents
1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
1.1 Product Description and Applications . . . . . . . . . . . . . . . 1
1.2 Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.3 Functional Options. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.4 System Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
2.1 Getting Started. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.1.1 Unpacking Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
2.1.2 Components List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
2.1.3 Accessories and Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
2.2 Camera Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.2.1 Connector Pin Configurations . . . . . . . . . . . . . . . . . . . . . . . . . .7
2.2.2 Power Supply and Power Cable Setup . . . . . . . . . . . . . . . . . . .9
2.2.3 RS-232C Communication Cable and Connector . . . . . . . . . . . 11
2.2.4 Digital Output Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.2.5 Analog Output Cable (CBL-2R-15) . . . . . . . . . . . . . . . . . . . . .12
2.2.6 Camera Link Cable (Camera Link models only) . . . . . . . . . . .12
2.2.7 Back-Focusing the Lens. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
Page ii
3 Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
3.1 Camera Rear Panel-Base Only . . . . . . . . . . . . . . . . . . . 14
3.1.1 Shutter Mode Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
3.1.2 Shutter Speed Control Dial. . . . . . . . . . . . . . . . . . . . . . . . . . . .14
3.1.3 White Balance Control Switch . . . . . . . . . . . . . . . . . . . . . . . . .15
3.1.4 IWB Reset Button. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
3.1.5 Gamma Control Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
3.1.6 Bank Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
3.2 Camera Rear Panel Switches and Connectors . . . . . . . 16
3.3 Color Balance Adjustment . . . . . . . . . . . . . . . . . . . . . . . 17
3.3.1 White Balance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
3.3.2 Camera Gain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
3.3.3 Color Matrix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
3.3.4 User-Programmable Functions . . . . . . . . . . . . . . . . . . . . . . . .18
3.4 Camera Link Rear Panel . . . . . . . . . . . . . . . . . . . . . . . . 19
3.5 Asynchronous Reset Full Frame Shutter
Camera Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
3.5.1 Asynchronous Shutter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
3.5.2 Asynchronous Reset and Shutter Speed . . . . . . . . . . . . . . . . .20
4 TMC-6700/1000 Series RS-232C Control . . . . . . . . 22
4.1 RS-232C Control Introduction . . . . . . . . . . . . . . . . . . . . 22
4.1.1 RS-232C Communication Defaults . . . . . . . . . . . . . . . . . . . . .22
4.1.2 RS-232C Command . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
4.1.3 RAM Memory Map . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
4.2 Basic Command Code. . . . . . . . . . . . . . . . . . . . . . . . . . 23
4.2.1 Set/Refresh RAM Bank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
4.2.2 Get RAM Bank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
4.2.3 Save RAM Data Into EEPROM . . . . . . . . . . . . . . . . . . . . . . . .24
4.2.4 Load RAM Data From EEPROM . . . . . . . . . . . . . . . . . . . . . . .24
TMC-6700/1000 Series Progressive Scan CCD Digital Color Cameras
Page iii Table of Contents
4.2.5 Write 1 Byte Into RAM Bank . . . . . . . . . . . . . . . . . . . . . . . . . . 24
4.2.6 Read 1 Byte From RAM Bank . . . . . . . . . . . . . . . . . . . . . . . . . 25
4.3 Camera Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
4.3.1 VCA Gain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
4.3.2 ADC Offset. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
4.3.3 ADC Ref. Top . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
4.3.4 White Balance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
4.3.5 Edge Enhancement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
4.3.6 RGB to YCrCb Conversion . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
4.3.7 Shutter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
4.3.8 Gamma Conversion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
4.3.9 Color Matrix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
4.3.10Black Level Reference. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
5 Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
5.1 Problems and Solutions . . . . . . . . . . . . . . . . . . . . . . . . .31
5.1.1 Symptom: No Video . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
5.1.2 Symptom: Dark Video . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
5.1.3 Symptom: Non-synchronized Video. . . . . . . . . . . . . . . . . . . . . 31
5.1.4 Symptom: Bright Video . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
5.2 Information and Support Resources . . . . . . . . . . . . . . . .32
6 Appendix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
6.1 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33
6.1.1 Product Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
6.1.2 Physical Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
6.2 Imager Color Filters. . . . . . . . . . . . . . . . . . . . . . . . . . . . .35
6.2.1 Spectral Response with Complementary Mosaic Filter . . . . . . 35
6.2.2 Bayer Primary Color Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
6.3 TMC-6700/1000 Series Control Parameter
Address Map . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36
6.4 Digital Output Wave Forms . . . . . . . . . . . . . . . . . . . . . . .37
TMC-6700/1000 Series Progressive Scan CCD Digital Color Cameras
List of Figures
FIGURE 1. TMC-6700/1000 (Base models only) Series System Configuration . .4
FIGURE 2. TMC-6700CL/1000CL (Camera Link models only)
Series System Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
FIGURE 3. 12P-02S Interface Cable (optional) . . . . . . . . . . . . . . . . . . . . . . . . .10
FIGURE 4. CBL-RS232-9 Cable. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
FIGURE 5. Direct Channel Link Cable (15CL-02-15) (base only) . . . . . . . . . . . 11
FIGURE 6. Analog Output Cable (CBL-2R-15). . . . . . . . . . . . . . . . . . . . . . . . . .12
FIGURE 7. TMC-6700/1000 Series Rear Panel . . . . . . . . . . . . . . . . . . . . . . . . .14
FIGURE 8. Camera Link Rear Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
FIGURE 9. Asynchronous Reset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
FIGURE 10. External Pulse Width Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
Page iv
FIGURE 11. TMC-6700/1000 Series Physical Dimensions . . . . . . . . . . . . . . . . .34
FIGURE 12. Spectral Response . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35
FIGURE 13. Bayer Primary Color Filter Diagram . . . . . . . . . . . . . . . . . . . . . . . . .35
FIGURE 14. Line Data Valid (TMC-1000/1000CL) . . . . . . . . . . . . . . . . . . . . . . . .37
FIGURE 15. Frame Data Valid (TMC-1000/1000CL) . . . . . . . . . . . . . . . . . . . . . .37
FIGURE 16. Line Data Valid (TMC-6700/6700CL) . . . . . . . . . . . . . . . . . . . . . . . .37
FIGURE 17. Frame Data Valid (TMC-7600/6700CL) . . . . . . . . . . . . . . . . . . . . . .38
TMC-6700/1000 Series Progressive Scan CCD Digital Color Camera
Page v List of Tables
TABLE 1. 15-Pin SVGA Output Connector Configuration . . . . . . . . . . . . . . . . . 8
TABLE 2. 6-Pin Connector Pinout Configuration . . . . . . . . . . . . . . . . . . . . . . . . 8
TABLE 3. 26-Pin CL Connector Pinout Configuration . . . . . . . . . . . . . . . . . . . . 8
TABLE 4. Shutter Speed Control Settings (Factory Default) . . . . . . . . . . . . . . 15
TABLE 5. Camera Rear Panel Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
TABLE 6. Camera Rear Panel Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
TABLE 7. TMC-6700/1000 Series Product Specifications Table . . . . . . . . . . . 33
TMC-6700/1000 Series Progressive Scan CCD Digital Color Camera
August 14, 2003

TMC-6700/1000 Series Progressive Scan CCD Digital Color Camera

Operation Manual
Models:
TMC-1000, TMC-1000CL, TMC-6700, TMC-6700CL

1 Introduction

1.1 Product Description and Applications
The TMC-6700/1000 series* cameras are digital process and output color video cameras which use a 1"(TMC-1000) and 1/2" (TMC-6700) high-resolution progressive scan interline transfer CCD. This camera series is specially designed to capture images in progressive scan (non-interlace) format, producing a full frame of electronic shutter image as well as normal images.
The TMC-6700/1000 series cameras are excellent in applications such as dynamic motion capturing, still-picture storage, on-line inspection, gauging, printing, high-definition graphics and high-resolution surveillance where high-quality color images are required.
1.2 Features
RGB primary color 1" (TMC-1000/CL) 1/2" (TMC-6700/CL) progressive scanning interline
Full digital processing using real-time DSPs
RS-232C external control
transfer CCD imager
The TMC-1000/6700 series has a color filter array (CFA) called a “Bayer CFA.” It comprises a ratio of two green pixels for every one red or blue pixel. This staggered structure results in color that is perceptually true to the human eye. The primary color Bayer CFA progressive scan interline transfer CCD combines excellent resolution (1008 H x 1018 V) and color fidelity with superb electronic shutter capability.
PULNiX’s state-of-the-art DSP technology offers increased speed, greater efficiency and specialization of function.
*. Unless specified, all references to the TMC-1000 and TMC-6700 are relevant to the CL versions of
those cameras as well.
TMC-6700/1000 Series Progressive Scan CCD Digital Color Camera
Page 2 Introduction
The built-in Digital Signal Processor (DSP) is controlled via RS-232C communication for remotely adjusting color matrix, white balance, gain, edge enhancement, and other functions.
Progressive Scanning
The TMC-6700/1000 series uses a state-of-the-art progressive scanning interline transfer CCD, which scans all lines sequentially from top to bottom at one frame rate (15Hz in TMC-1000, 60Hz in TMC-6700). In comparison, conventional “TV-format” scanning captures every other horizontal line (ODD and EVEN lines) at a 60Hz rate per field, completing the scanning with two fields (one frame) at a 30Hz rate. Like a non-interlace computer screen, progressive scanning generates a crisp, stable image without alternating lines and provides full vertical resolution. The interline transfer architecture is essential in generating simultaneous shuttering, as compared with full-frame architecture which requires mechanical shuttering or a strobe light to freeze the object motion.
*
Progressive scan output in 24-bit LVDS Channel Link
(TMC-1000 nd TMC-6700 base models only)
The digital output is 24-bit LVDS Channel Link output. Channel Link is a transmitter/receiver chipset pair developed by National Semiconductor for high-speed data transmission. Originally designed for flat-panel display technologies, Channel Link lends itself to digital video transmission and has been adopted by PULNiX in their latest cameras. Visit PULNiX’s website at www.pulnix.com for information on Channel Link-compatible frame grabbers.
Channel Link offers two main advantages:
Digital and RGB analog format
- Smaller cables
A Channel Link transmitter converts 28 bits of data into four LVDS parallel data streams. A transmit clock is transmitted with the data over a fifth line. So during every clock cycle, 28 bits of data are transmitted over only 5 LVDS lines.
As an example, for a 24-bit RGB camera, at least 27 pairs of wires (data and timing) are needed to transfer the data. The required cable, with 54 wires, would be bulky, heavy, and expensive.
Using Channel Link technology, the same data can be transferred using only 11 conduc­tors (4 data pairs, one clock pair, and a minimum of 1 ground). This provides an 80% reduction in cable width, reducing the connector size and cost, as well as requirements for shielding.
- Higher data rates
A Channel Link transmitter can send data rates up to 2.38GB/sec, (depending on the transmitter) more than satisfying what is available with today’s camera technology and offering compatibility with the solutions of the future.
Camera Link Digital Output
Camera Link is a camera-to-frame grabber interface specification based on an implementation of Channel Link technology. The Camera Link standard includes data transmission, hardware (cable connectors), camera control, and asynchronous serial communications, all on a single cable.
*Built-in YCrCb 4:4:4 and 4:2:2 converter
The TMC-6700/1000 series cameras can output three different digital video outputs: 24-bit RGB, 24-bit 4:4:4 YCrCb, and 16-bit 4:2:2 YCrCb.
Full-frame electronic shutter, 1/15 sec. to 1/16,000 sec.
The substrate drain-type shutter mechanism provides a clear, crisp image without smearing. Progressive scanning permits a full frame of image resolution (1008 lines TMC-1000; 484 lines
*. Channel Link is a trademark of National Semiconductor.
TMC-6700/1000 Series Progressive Scan CCD Digital Color Camera
TMC-6700) per shutter or integration. The user can assign any shutter speed to any of the preset shutter positions.
Asynchronous reset and shutter
The TMC-6700/1000 series cameras asynchronous reset operates with internal sync or external HD for phase locking. There are three modes to control the asynchronous reset and shutter speed.
Integration
The CCD imager of the TMC-6700/1000 series can be exposed for longer than one frame duration (1/15 sec. TMC-1000; 1/60 sec. TMC-6700). This feature provides sensitivity for low-light application environments.
External Sync Control
The TMC-6700/1000 series cameras accept HD and VD inputs from an external sync generator.
Anti-smear filter
Like all PULNiX color cameras, the TMC-6700/1000 series cameras contain a filter to minimize smear that can result when shooting a very bright object. Smear should only occur under extremely bright and pointed light source conditions.
Three-Year Warranty
The CCD solid-state image sensor allows the camera to maintain a superior performance level indefinitely while requiring virtually no maintenance. PULNiX backs all of the TMC Series cameras with a three-year warranty.
Page 3
Introduction
Warning: Unscrewing the camera cover or opening the camera in any
1.3 Functional Options
Contact factory for information on current options.
way without prior written permission will void this warranty.
TMC-6700/1000 Series Progressive Scan CCD Digital Color Camera
Page 4
r
Introduction
1.4 System Configuration
FIGURE 1. TMC-6700/1000 (Base models only) Series System Configuration
Figure 1(below) presents a typical system configuration for the base model.
15CL-02 or 15CL-02-15
IWB
IWB
RST
DIGITAL
ANALOG
EWB
G1.0 BANK1
0.45 BANK2
RS 232
CBL-RS232-C9
CBL-2R-15
Power Supply PD-12UUP
MAN ASY
SHUTTER
1
0
9
2
8
3
7
4
6
5
POWER
Or
Power and Sync
12P-02S
CBL-2R-15 or 15-pin SVGA cable*
Computer with Frame Grabbe
SVGA
Or
Board
Color Monitor
*TMC-6700 series only
FIGURE 2. TMC-6700CL/1000CL (Camera Link models only) Series System Configuration
26CL-02-26
CAMERA LINK
POWER
ANALOG
Power Supply PD-12UUP
CBL-2R-15
or
Power and Sync
12P-02S
CBL-2R-15 or 15-pin SVGA cable (TMC-6700CL series only)
SVGA
Color Monitor
or
Computer with Frame Grabber Board
TMC-6700/1000 Series Progressive Scan CCD Digital Color Camera
Power supply
Use the optional PD-series power supply or use cable 12P-02S (optional) that connects to the camera’s 12-pin Hirose connectors on one end and has flying heads for power and sync signals on the other end.
Display monitor
Use cable CBL-2R-15 (optional) or a 15-pin SVGA cable to connect to an SVGA color monitor.
Digital output
Use cable 15CL-02 (optional) to connect the camera to a Channel Link™-input frame grabber, or use cable 15CL-02-15 (optional) connect the camera to a TTL-input frame grabber. (TMC-6700 series only)
Analog output
Use cable CBL-2R-15 (optional) to connect the camera to an analog frame grabber.
Serial communication
Use cable CBL-RS232-C9 (optional) to connect the camera to a PC for setup.
Page 5
Introduction
TMC-6700/1000 Series Progressive Scan CCD Digital Color Camera
Page 6 Installation

2 Installation

2.1 Getting Started
The following instructions are provided to help you to set up your video camera system quickly and easily. We suggest that you read through these instructions prior to unpacking and setting up your camera system.
2.1.1 Unpacking Instructions
We recommend that you save the original packing cartons for the cameras and lenses in case you need to return or exchange an item. We also recommend that any equipment being sent to another location for field installation be bench-tested to assure that everything is fully operational as a system.
2.1.2 Components List
Please begin by checking your order against the Components List (below) to assure that you have received everything as ordered, and that nothing has been overlooked in the packing materials. If any item is missing, please contact your PULNiX representative immediately.
TMC-6700 or 1000 series camera
TMC-6700 or 1000 data sheet
TMC-6700/1000 series operation manual
TMC-6700/1000 series software manual
2.1.3 Accessories and Options
Following is a list of additional accessories and options that may be recommended or required for your particular application. Please check with your PULNiX representative prior to the installation of your video system to determine what you might need.
Direct Channel Link cable: 15CL-02-15 (base TMC-1000 and TMC-6700 only).
RS-232 controller set: CS-232C (base only)
RGB cable: CBL-2R-15
Power supply and power cables: please refer to Section 2.2.2 on page 9.
TMC-6700/1000 Series Progressive Scan CCD Digital Color Camera
2.2 Camera Setup
pin 8 pin 1
2.2.1 Connector Pin Configurations
Page 7
Installation
2.2.1 (a) 12-Pin Connector
The TMC-6700/1000 series has a 12-pin connector (PC-12P) on the rear panel for power input and integration control.
Pin Description Pin Description
1 GND 7 VD In
2+12V DC 8GND
3GND 9HD In
4 N/C s10 N/C
5 GND 11 Integ Cont
6 Vinit 12 GND
2.2.1 (b) 15-Pin Digital Connector (base only)
The TMC-6700/1000 series has a 15-pin digital connector (MP221­015-243-2200) on the rear panel to output 24-bit digital video and
other digital sync signals via Channel Link
Pin Description Pin Description
1 CH CLK+ 9 CH CLK-
2CH0+ 10CH0-
3CH1+ 11CH1-
4CH2+ 12CH2-
5CH3+ 13CH3-
6 D_VINIT+ 14 D_VINIT-
7 D_INTEG+ 15 D_INTEG-
8GND
TM
.
1
9
2
10
3
11
12
4
5
pin 15 pin 9
8
7
6
TMC-6700/1000 Series Progressive Scan CCD Digital Color Camera
Page 8
pin 1
6
Installation
TABLE 1. 15-Pin SVGA Output Connector Configuration
2.2.1 (c) 15-pin SVGA Output Connector (base only)
The analog RGB output connector is a high-density D-Sub 15-pin connector.
Pin Description Pin Description
1Red 9N/C
2 Green 10 N/C
3Blue 11GND
4 GND 12 N/C
5GND 13H Sync
6Red GND 14V Sync
7Green GND15N/C
8 Blue GND
2.2.1 (d) 6-Pin Connector (base only)
pin
pin 11
The TMC-6700/1000 series has a 6-pin connector for RS-232C communication. A mating 6-pin connector (PC-6P) can be obtained from PULNiX.
TABLE 2. 6-Pin Connector Pinout Configuration
Standard
Pin Description
1 RS-232 RX
2 RS-232 TX
3 reserved
4 GND
5 GND
6 GND
2.2.1 (e) 26-Pin CL Connector Pinout (CL Models)
The TMC-1000/6700 series has a 26-pin MDR26 connector (3M part number 10226-6212VC) on the rear panel to output Camera Link data. The connector pin-out is shown in Table 3 below.
TABLE 3.
26-Pin CL Connector Pinout Configuration
Camera Link Connector MDR 26-Pin Connector 10226-6212VC
61
5
43
2
Pin # Description I/O Pin # Description I/O
1 GND 14 GND (Shield)
2 Tx OUT 0- Out 15 Tx OUT 0+ Out
3 Tx OUT 1- Out 16 Tx OUT 1+ Out
4 Tx OUT 2- Out 17 Tx OUT 2+ Out
TMC-6700/1000 Series Progressive Scan CCD Digital Color Camera
Page 9
Installation
TABLE 3.
26-Pin CL Connector Pinout Configuration (Continued)
Camera Link Connector MDR 26-Pin Connector 10226-6212VC
Pin # Description I/O Pin # Description I/O
5 Tx CLK OUT - Out 18 Tx CLK OUT + Out
6 Tx OUT 3 - Out 19 Tx OUT 3+ Out
7 SerTC+ In 20 SerTC - In
8 SerTFG- Out 21 SerTFG+ Out
9 VINIT - (CC1-) In 22 VINIT + (CC1+) In
10 INTEG + (CC2+) In 23 INTEG- (CC2-) In
11 N/C 24 N/C
12 N/C 25 N/C
13 GND 26 GND
2.2.2 Power Supply and Power Cable Setup
2.2.2 (a) Power Supplies
The TMC-6700/1000 series requires 12V DC. Power is obtained through the 12-pin connector located at the rear of the camera. PULNiX recommends the following power supplies:
K25-12 110V AC/12V DC 2.1A power supply
K50-12 110V AC/12V DC 4.2A power supply
PD-12UU 110V AC/12V DC 0.5A power supply
PD-12UUP 12-pin connector US plug
PD-12UE 110V AC/12V DC 0.5A European power supply
PD-12UEP 12-pin connector European plug
For users providing power through the 12-pin connector, the PD-12P, PD-12UUP, and PD-12UEP power supplies are available with the 12-pin mating connector already attached to the leads from the power supply. The PD-12 power supply can be connected to the PULNiX power cable via a terminal strip or directly.
When wiring the PD-12 power supply directly, please note the following:
The lead ends must be twisted together and tin-soldered for strength and electrical continuity.
Shrink tubing or a similar insulator should be used to prevent exposed leads from touching and
shorting.
The +12V lead is marked with a red stripe or white lettering; be sure not to reverse the leads.
All connections must be properly insulated to prevent shorting.
TMC-6700/1000 Series Progressive Scan CCD Digital Color Camera
Page 10 Installation
FIGURE 3. 12P-02S Interface Cable (optional)
2.2.2 (b) PULNiX Power Cables
If you are using PULNiX power cables, such as the 12P-02S, please refer to the12-pin connector pin-out diagram in Section 2.2.1 on page 7. The cable pin-out diagram is shown below in Figure 3. The color­coded leads use Gray for Ground and Yellow for +12V DC.
WARNING: When applying power to the camera, using one of the 12-P
series cables, make sure that none of the exposed leads on the multiple conductor cables are touching, as this may cause dam­age to the camera.
+12 V
GND (Gray) Power (Yellow)
Video Out (Red Coax) HD In (White Coax)
VD In (Black Coax)
12P-02S Interface Cable
Pin# Lead Color Function Pin# Lead Color Function
1 Gray GND 7 Black coax signal VD IN
2 Yellow +12V DC 8 White shield GND
3 Red shield GND 9 White coax signal HD IN
4 Red coax signal N/C 10 Brown N/C
5 Orange shield GND 11 Blue INTEG CONT
6 Orange coax signal VINIT 12 Black shield GND
Note: Make sure that the unused leads are not touching and that there is no possibility that the
leads could short due to exposed wires.
2.2.2 (c) Building Your Own Power Cable
Please refer to the 12-pin connector (PC-12P) pin-out in Section 2.2.1 on page 7. Connect the Ground lead to Pin #1, and the +12V DC (0.5A) lead to Pin #2 of the 12-pin connector.
2.2.2 (d) Attaching the Power Cable to the Connector
The 12-pin connector is keyed and will fit in only one orientation. Follow these directions to properly attach the power cable to the camera connector:
1. Rotate the connector while applying slight pressure until the keyway lines up.
2. Press the connector into place until it is firmly seated.
3. Plug the power cord into the 110V AC socket. This will power up the camera.
TMC-6700/1000 Series Progressive Scan CCD Digital Color Camera
2.2.3 RS-232C Cosmmunication Cable and Connector
9
6
6
5
1
1
FIGURE 4. CBL-RS232-9 Cable
Page 11
Installation
1
6
5
2
3
4
2,000.0mm ±25mm (2 meters)
1
5
The RS-232 controller set CS-232C includes CBL-RS232-9 interface cable, software diskette, and a quick-start card. The TMC-6700/1000 series camera’s built-in DSP chip can be controlled by an external RS-232C interface. The camera settings can be programmed or changed using the communication cable and software. Please refer to the software manual for details on the graphical user interface.
2.2.4 Digital Output Cables
The selection of an appropriate digital output cable depends on whether you are using a Channel Link frame grabber or a non-Channel Link frame grabber. PULNiX offers two digital output cables. The Channel Link/TTL Adapter cable (15CL-02) provides 24 bit TTL output for use with a non-Channel Link frame grabber. The Direct Channel Link cable (15CL-02-15) should be used with a Channel Link frame grabber. Please check PULNiX’s website (www.pulnix.com) for a list of compatible Channel Link frame grabbers.
2.2.4 (a) Direct Channel Link Cable
FIGURE 5. Direct Channel Link Cable (15CL-02-15) (base only)
1
5
8
9
1
25.0mm±2mm
2,000mm ± 10mm(2 meters)
1
1
5
10
This cable is for use with Channel Link frame grabbers. It has a 15-pin Airborne connector on the camera end and a 15-pin high-density, D-sub connector on the frame-grabber end.
Not all Channel Link frame grabbers have a 15-pin input connector, in which case a custom adapter cable will be needed. The pin assignment for the digital connector is show in Section 2.2.1 (b on page 7. Contact your PULNiX representative if you need assistance.
TMC-6700/1000 Series Progressive Scan CCD Digital Color Camera
Page 12
S
P
Installation
FIGURE 6. Analog Output Cable (CBL-2R-15)
2.2.5 Analog Output Cable (CBL-2R-15)
6 FEET REF. (1.83 METERS)
HDB15 MALE
HIGH DENSITY
D-SUB CONNECTOR
PIN 1
IN 14
The RGB analog cable has a 15-pin high-density D-sub connector on the camera end, and five BNC connectors on the frame-grabber end.
6 INCHES (REF.)
(15.9 CM)
RED
GREEN
BLUE
BLACK
GRAY OR WHITE
V
1
H
BNC
PLUG
VERT. SYNC
HORIZ. SYNC
(5)
Not all frame grabbers have BNC analog input connectors, in which case a custom adapter cable will be needed. Contact your PULNiX representative if you need assistance.
2.2.6 Camera Link Cable (Camera Link models only)
The MDR26 cable assembly (26CL-02-26) from 3M (part number 10226-6212VC) has been standardized as the Camera Link cable. This cable has the 26-pin MDR26 connector on both ends. This is a straight-through cable. The pin-out configuration is shown in Table 3 on page 8.
26 Position
High Density
Mini D Ribbon
(MDR) Male Plug
14
1
15 16
23
17
4
18 19
56
7
20 21
89
22
10
23
11
24
12 13
25 26
Cable
2X
Thumbscrews
2X Thumbscrews
26 Position
High Density
Mini D Ribbon
(MDR) Male Plug
25 26
12 13
24
11
23
10
22
89
20 21
7
56
18 19
4
17
23
15 16
1
14
TMC-6700/1000 Series Progressive Scan CCD Digital Color Camera
2.2.7 Back-Focusing the Lens
L
Set Screws (quantity 3)
Follow these directions to back-focus the TMC­6700/1000 series camera.
1. Attach a C-mount lens to the camera. Be sure
that the lens is properly mounted.
2. Loosen the three miniature set screws holding
the focus ring.
3. Set the lens focus to infinity.
4. Point the camera at a distant object and turn
the focus ring to obtain the best possible focus.
5. Tighten the focus-ring set screws. Your back-
focus is now set.
Page 13
Installation
ens Back-Focus Ring
TMC-6700/1000 Series Progressive Scan CCD Digital Color Camera
Page 14
2
3
7
8
5
Operation

3 Operation

3.1 Camera Rear Panel-Base Only
FIGURE 7. TMC-6700/1000 Series Rear Panel
White Balance Reset
IWB RST (3)
Shutter Mode Switch (2)
Shutter Dial (1)
Power (10)
White Balance Control (4)
IWB
MAN
ASY
SHUTTER
1
0
9
2
8
3
7
4
6
5
POWER
IWB
RST
EWB
DIGITAL
ANALOG
Digital (9)
G1.0 BANK1
0.45 BANK2
RS 232
Gamma Control Switch (5)
Bank Switch (6)
RS-232 (7)
Analog (8)
3.1.1 Shutter Mode Switch
The Shutter Mode Switch selects between Manual (MAN) Shutter Mode and Asynchronous (ASY) Shutter Mode. Table 4, “Shutter Speed Control Settings (Factory Default),” on page 15 lists shutter speeds for Manual and Async Modes. When Async (ASY) Mode is selected, live image data is not sent out except with Asynchronous Reset. See Figure 9 on page 20 for more information.
3.1.2 Shutter Speed Control Dial
Shutter speed can be selected by switching the shutter dial to the appropriate setting (0 through 9). In the factory default value, the settings correspond to the shutter speeds as follows in Table 4 on page 15. Each position can have any shutter speed by assigning a value to the proper register address, using the RS-232 software control.
TMC-6700/1000 Series Progressive Scan CCD Digital Color Camera
9
6
0
1
4
Note: In order to avoid video problems, make sure that you turn the shutter-speed control dial
quickly. If you turn the dial too slowly, the shutter may not expose for the proper period of time, resulting in either no video or bright video. If this happens, push the IWB RST switch on the rear panel or repeat the dial change at a faster speed.
TABLE 4. Shutter Speed Control Settings (Factory Default)
Position Manual (MAN) Shutter Async (ASY) Shutter
0 no shutter no shutter with VINIT reset
1 256H 1/60 1.0H 1/16,000
2 128H 1/125 2.0H 1/8,000
3 64H 1/250 4.0H 1/4,000
4 32H 1/500 8.0H 1/2,000
5 16H 1/1,000 16H 1/1,000
6 8H 1/2,000 32H 1/500
7 4H 1/4,000 64H 1/250
8 2H 1/8,000 128H 1/125
9 1H 1/16,000 Pulse Width Control
Page 15
Operation
3.1.3 White Balance Control Switch
The IWB/EWB switch selects between Internal White Balance (IWB) mode and External White Balance (EWB) mode. When the IWB RST button is pressed, white balance is calibrated. When the IWB RST button is released, the last calibration value is held internally. EWB preset values can only be changed via RS-232C control.
3.1.4 IWB Reset Button
When held down, the IWB reset button calibrates the white balance so that the selected object appears to be white. After it is released, the camera maintains the last white balance values.
3.1.5 Gamma Control Switch
The gamma control switch selects between gamma 1.0 and gamma 0.45.
3.1.6 Bank Switch
The camera features four memory banks that store camera configuration parameters such as shutter speed, color matrix, white balance, gain, and edge enhancement. The first two banks, Bank1 and Bank2, can be selected via the Bank Switch on the back panel of the camera. Bank3 and Bank4 can be selected via RS-232C control. This feature allows easy switching between different camera-control parameters as application needs change. Please refer to Section 4.1.2 on page 22.
TMC-6700/1000 Series Progressive Scan CCD Digital Color Camera
Page 16 Operation
TABLE 5. Camera Rear Panel Switches
3.2 Camera Rear Panel Switches and Connectors
The following two charts list and describe the features of the camera rear panel illustrated in Figure 7. Table 5 on page 16 contains information on the switches on the rear panel and Table 6 on page 17 contains information on connectors on the rear panel.
# Switch Mode Description Action
1 Shutter dial 0 to 9 positions,
Manual (MAN) Mode
0 to 9 positions. Asynchronous (ASY) Reset Mode
2 Shutter Mode
Switch
3 White Bal-
ance Reset IWB RST
4 White Bal-
ance Control
5 Gamma Con-
trol Switch
6 Bank Switch Bank1 Bank1 selection
MAN Manual Shutter
ASY Asynchronous
Held down White Balance
Released Camera maintains the last white balance values
IWB Internal White
EWB External White
G1.0 Gamma 1.0 Selects Gamma 1.0
G0.45 Gamma 0.45 Selects Gamma 0.45
Bank2 Bank2 selection
Shutter speed control dial for manual shutter mode
Shutter speed control dial for asynchronous shutter mode.
Mode
Shutter Mode
Reset switch
Balance
Balance
switch
switch
Please refer to Table 4 on page 15 for shutter speeds.
Camera continuously outputs video at 15FPS.
Camera resets on Vinit signal: pin 6 of 12-pin connector.
Calibrates the white balance so that the selected object appears to be white.
and holds the calibration internally.
Selects Internal White Balance mode. In the IWB mode, when the IWB reset RST button is pushed, the camera internally adjusts R and B white balance so that the white object is viewed as white under particular light conditions.
Selects External White Balance mode. When EWB mode is set, the external WB-R and WB­B offsets are loaded from RAM. EWB preset values can be changed via RS-232C only, i.e, WB-R and WB-B offsets in RAM can be updated by software.
Selects Bank1 camera parameter set.
Selects Bank2 camera parameter set NOTE: Bank3 and Bank4 can be selected via RS-232C control.
TMC-6700/1000 Series Progressive Scan CCD Digital Color Camera
TABLE 6. Camera Rear Panel Connectors
# Connector Type Cable Needed Cable Information
7 RS-232 6-pin female connector CBL-RS232-C9 Connect PC to the camera using
8 Analog 15-pin High Density
D-sub female connector
9 Digital 15-pin female Airborne
connector
10 Power/Sync 12-pin Hirose male
connector
Page 17
Operation
the RS-232C control cable (CBL­RS232-C9). This cable is a part of the communication kit (CS-232C).
CBL-2R-15 If you are using a monitor or frame
grabber that needs Red, Green, Blue, Vertical Sync, and Horizon­tal Sync, then use the RGB analog cable (CBL-2R-15).
15CL-02 or 15CL­02-15
12P-02S cable or PD-12P power supply
Use the Channel Link/TTL adapter cable (15CL-02) if you are using a non-Channel Link frame grabber that needs TTL input. Use the Direct Channel Link cable (15CL­02-15) if you are using a Channel Link frame grabber.
Connect a 12V DC power supply (K25-12V or PD-12) using power cable 12P-02S* or connect power supply PD-12P.
*See Figure 3 on page 10 for Sync, VD, HD, and VINIT pinout.
3.3 Color Balance Adjustment
3.3.1 White Balance
Internal WB and External WB modes are available either via the rear panel switch or through RS-232 software control. In internal WB mode when the IWB Reset Button is pushed, the TMC-6700/1000 series internally adjusts R and B white balance so that the white object is viewed as white under the particular light conditions. When external WB mode is set, the external WB-R and WB-B offset are loaded from RAM. WB-R and WB-B offsets in RAM can be updated by software.
3.3.2 Camera Gain
The TMC-6700/1000 series supports VCA (Voltage Controlled Amplifier) gain control and DSP (Digital Signal Processing) gain control. DSP gain is supplementary control for users requiring fine tuning.
3.3.3 Color Matrix
Color matrixing is an operation designed to improve the color rendition and color saturation of the image. The matrixing corrects the spectral sensitivities of the image sensor for the chromaticities of the display. This significantly improves the subjective quality of the image, since it allows the tone and color reproduction to be optimized, which also improves the apparent contrast and sharpness of the system.
TMC-6700/1000 Series Progressive Scan CCD Digital Color Camera
Page 18 Operation
The mathematical transformation is a linear-space 3 x 3 matrix operation, as shown below.
Ro
Go
Bo
The coefficients have been optimized for the spectral sensitivities of a Bayer CFA (color filter array). For camera systems, a linear-space color correction matrix is used. The coefficients are programmable through the serial interface.
1.75 0.25–0.5
=
0.1875 1.3125 0.125
0.125–0.5 1.625
Ri
Gi
Bi
3.3.4 User-Programmable Functions
3.3.4 (a) Edge Enhancement (Sharpness)
Edge enhancement is set by RS-232 control. Horizontal, vertical, and both H and V enhancement are selectable. The DSP mathematically manipulates the horizontal and vertical edge information to sharpen the image. The intensity of the enhancement can be set by Edge Enhancement Level.
3.3.4 (b) Gamma Selection
You can toggle between 0.45 (default) and 1.0 (linear output) by either the switch on the rear panel or RS-232 control.
3.3.4 (c) Shutter Selection
The TMC-6700/1000 series provides manual shutter and asynchronous shutter with external trigger (VINIT). Each mode is selectable up to 1/16,000 sec. By selecting the shutter dial setting (0 to 9), the preset shutter duration is loaded from RAM.
The TMC-6700/1000 series also supports Direct shutter mode. In Direct shutter mode, the user can control any exposed line count within the shutter time range.
3.3.4 (d) RGB to YCrCb Conversion
The TMC-6700/1000 series can output three different digital video outputs, 24-bit RGB, 24-bit 4:4:4 YCrCb, and 16-bit 4:2:2 YCrCb. Output can be selected by software interface only.
YCrCb conversion is expressed in the following formula:
Y = 0.257R + 0.504G + 0.098B + 16 Cr = 0.439R + 0.368G - 0.071B + 128 Cb = -0.148R - 0.291G + 0.439B + 128
3.3.4 (e) User Parameter Saving and Loading
User parameters can be stored in EEPROM. However, the user has no direct read/write access to the EEPROM. RS-232 software permits read/write of the parameters to RAM. Four RAM banks are available; if the user needs to save the data permanently into EEPROM, then all of the data in the four
TMC-6700/1000 Series Progressive Scan CCD Digital Color Camera
RAM banks can be saved by the EEPROM save command (Section 4.2.3, “Save RAM Data Into EEPROM,” on page 24).
3.3.4 (f) Black Level Control
The TMC-6700/1000’s DSP has independent red, green and blue offset controls, and black level control. The user can calibrate these under specific lighting conditions by using the RS-232 control.
3.3.4 (g) RS-232 External Communication
The TMC-6700/1000 series is capable of being controlled by external communication via RS-232. This communication overrules the preset data in the memory pages and the back panel switch settings. Please refer to Section 4 on page 22 for detailed instructions.
3.4 Camera Link Rear Panel
FIGURE 8. Camera Link Rear Panel
Page 19
Operation
CAMERA LINK
POWER
ANALOG
3.5 Asynchronous Reset Full Frame Shutter Camera Operation
The TMC-6700/1000 series is designed to accommodate an ON-LINE inspection reset mechanism with full frame shutter. The shutter speed can be controlled by either an external pulse width or internal shutter speed control.
3.5.1 Asynchronous Shutter
For the asynchronous shutter mode, async mode needs to be selected either from the rear panel (ASY) or by RS-232. When the negative reset pulse (VINIT) is applied, the camera will latch the falling edge to its next horizontal drive and immediately reset the vertical sync timing (Figure 9, “Asynchronous Reset,” on page 20). The TMC-6700/1000 series asynchronous cameras output a full frame of shuttered video in progressive format.
TMC-6700/1000 Series Progressive Scan CCD Digital Color Camera
Page 20 Operation
FIGURE 9. Asynchronous Reset
VINIT
VD
SG (TRANSFER GATE)
DISCHARGE PULSES
VIDEO
ASYNC RESET
Async Image
Stand-by Image
3.5.2 Asynchronous Reset and Shutter Speed
The TMC-6700/1000 series asynchronous reset operates with internal sync or external HD for phase locking. When VINIT pulse is applied, it resets the camera’s scanning and purges the CCD. There are three modes to control the asynchronous reset and shutter speed:
External VINIT with pulse width control
Internal shutter speed with fast mode
Internal shutter speed with slow mode
3.5.2 (a) External Pulse Width Control Mode
To select the external pulse width control mode, set the shutter dial switch to “9.” Apply a VINIT signal with controlling pulse width, which can be generated from an external event trigger to the camera. The internal reset pulse will latch to HD. The duration from the first VINIT pulse leading edge to rising edge, X, controls the shutter speed as follows:
Shutter speed ts = X (1H resolution) 1H = 63.5 µsec.
Min. pulse width = 1H
TMC-6700/1000 Series Progressive Scan CCD Digital Color Camera
FIGURE 10. External Pulse Width Control
External Pulse Width
Hd
Internal Vinit
Transfer Gate Pulse
Discharge pulse
Composite Video
X
(min. 1H)
18H
Page 21
Operation
9H
Exposure Time
3.5.2 (b) Long Integration
With pulse-width control, long integration is possible up to a few seconds besides integration control (pin #11 of the 12-pin connector).
3.5.2 (c) Internal Fast Reset Mode (1H~8H, or 1/16,000~1/2,000)
When fast reset mode is selected, the camera resets with internal VINIT timing which is latched to H
D.
Video output is also synchronized with internal VINIT timing without further delay. The shutter speed is controlled by the shutter dial.
3.5.2 (d) Internal Slow Reset Mode (9H~1048H, or >1/2,000~1/15)
With the Internal Slow Reset mode selected, the camera operates the reset and shutter by the same means as the wide pulse width control mode. When external VINIT pulse is applied, internal VINIT is latched to H
D and the second internal VINIT signal is generated to set up the shutter speed period.
Video output timing starts right after the second internal VINIT.
TMC-6700/1000 Series Progressive Scan CCD Digital Color Camera
Page 22 TMC-6700/1000 Series RS-232C Control

4 TMC-6700/1000 Series RS-232C Control

4.1 RS-232C Control Introduction
The TMC-1000’s DSP parameters and operation mode can be controlled by an external RS-232C interface. The camera features four memory banks that store camera configuration parameters such as shutter speed, color matrix, white balance, gain, and edge enhancement. The first two banks, Bank1 and Bank2, can be selected via the Bank Switch on the back panel of the camera. Bank3 and Bank4 can be selected via RS-232C control. This feature allows easy switching between different camera-control parameters as application needs change. Each time the camera is turned on, saved data is loaded from EEPROM to RAM Bank1.
The RS-232C control software does not have direct access to the EEPROM. Users can program the EEPROM via the RAM banks. For instance, in order to change the gain value, it is necessary to access the RAM address that holds the gain parameter to send new data to it. The RAM address is shown in Section 6.3, “TMC-6700/1000 Series Control Parameter Address Map,” on page 36. Section 4.1.3 through Section 4.2.4 explains the following:
how to set the RAM bank
how to get the current RAM bank number
how to save into and load from EEPROM.
*
Section 4.2.5 and Section 4.3.10 show how to write and read new camera parameters to and from the RAM bank.
4.1.1 RS-232C Communication Defaults
Parity : None Data : 8-bit Stop : 1-bit Baud rate : 9600 bps
If other communication conditions are required, please contact PULNiX.
4.1.2 RS-232C Command
The TMC-6700/1000 series command packet is in 8-bit binary code. When a packet is received by the TMC-1000, it reads the internal packet of the received buffer. If it is the correct packet, then it processes the parameters based on the commands detailed in Section 4.2.
4.1.3 RAM Memory Map
Each of four user’s RAM banks is mapped in the Appendix, Section 6.3, “TMC-6700/1000 Series Control Parameter Address Map,” on page 36.
*. Note: for information on the GUI software, see the TMC-1000/6700 camera control software man-
ual.
TMC-6700/1000 Series Progressive Scan CCD Digital Color Camera
4.2 Basic Command Code
4.2.1 Set/Refresh RAM Bank
Function: Set or refresh the RAM bank.
Four user’s RAM banks are available from Bank 1 to Bank 4. Typical situations in which you may want to use this command are when you want to change to another RAM bank, and when you want to reflect changes after sending the shutter command, WB command, etc.
MSB LSB 76543210 1010D3D2D1D0
D3 0 : Override Rear Panel Flag Off
D2:0 Ram Bank Number -1 (0, 1, 2 or 3) Ex: Bank 1: 00
Page 23
TMC-6700/1000 Series RS-232C Control
TX Command Code
1 : Override Rear Panel Flag On
If the “Override Rear Panel” flag is on, the rear panel settings are overwritten by the software settings. If the flag is off, the rear panel settings reflect on the image.
Note: The rear panel setting gets priority. Once you change any rear panel setting on the back of
the camera, the parameters reflect the new rear panel setting.
Example: Set RAM bank 1 with override panel flag on. The command code packet is sent as follows:
10101000 (BIN) or 168 (DEC)
4.2.2 Get RAM Bank
Function: Get the number of the RAM bank currently being used.
The current RAM bank number is returned from the camera in response to the following command code:
TX Command Code MSB LSB 76543210 1110XXXX
Bits 3 to 0 are no-care bits. The camera responds as the following 8-bit binary data:
RX Response Code
MSB LSB 76543210 0000D3D2D1D0
TMC-6700/1000 Series Progressive Scan CCD Digital Color Camera
Page 24 TMC-6700/1000 Series RS-232C Control
D3 Rear Panel Override Flag D2:0 Ram Bank Number -1 (0, 1, 2 or 3)
D3 is the rear panel override flag, indicating whether the software or the rear panel has priority regarding parameter control.
Note: Once any rear panel switch is changed, rear panel control will take priority, and the
configuration of all the rear panel switch settings will apply to the current image:
4.2.3 Save RAM Data Into EEPROM
Function: Save all four RAM data banks into EEPROM.
All of the data in the four RAM banks can be saved into EEPROM by sending the following command code:
MSB LSB 76543210 10001010
TX Command Code
4.2.4 Load RAM Data From EEPROM
Function: Load config data from EEPROM to all four RAM banks.
Data saved in EEPROM can be loaded from EEPROM into four RAM banks by sending the following command code:
TX Command Code
MSB LSB 76543210 11000000
4.2.5 Write 1 Byte Into RAM Bank
Function: Write 1 byte of data into the location of a specific address in a RAM bank.
After the RAM bank is selected, new 8-bit data can be written to the desired location of a specific address by sending the following command code:
TX Command Code 1
MSB LSB 76543210 0 1 A5A4A3A2A1A0
A5:0 RAM address
TX Command Code 2
MSB LSB 76543210
TMC-6700/1000 Series Progressive Scan CCD Digital Color Camera
TMC-6700/1000 Series RS-232C Control
D0 D1 D2 D3 D4 D5 D6 D7
D7:0 8-bit data to update
The first command code specifies the RAM address to write. The RAM address is shown in the Appendix, Section 6.3, “TMC-6700/1000 Series Control Parameter Address Map,” on page 36. The second command code specifies the new 8-bit data to overwrite.
4.2.6 Read 1 Byte From RAM Bank
Function: Read 1 byte of data from the location of a specific address in the RAM bank.
8-bit data saved in the RAM bank can be read by sending the following command:
TX Command Code
MSB LSB 76543210 0 0 A5A4A3A2A1A0
A5:0RAM Address
Page 25
MSB LSB 76543210 D7 D6 D5 D4 D3 D2 D1 D0
D7:0 8-bit data received from the camera
The command code to transmit specifies the address of the location from which to read the data. Please refer to the RAM address map (Section 6.3, “TMC-6700/1000 Series Control Parameter Address Map,” on page 36). If the address is accepted by the camera, the camera sends the data stored in the address.
4.3 Camera Control
4.3.1 VCA Gain
Saved address: 1 Representation: 8-bit normal binary Value: 80~100
Write Example: (Write VCA 25 to address 1)
Tx1 01000001 Tx2 10011000 * Tx3 Refresh RAM Bank
R X Response Code
Read Example: (Read address 1, and receive 67)
Tx1 00000001 Rx1 11000010 *
TMC-6700/1000 Series Progressive Scan CCD Digital Color Camera
Page 26 TMC-6700/1000 Series RS-232C Control
*Note: The byte order of the ADC offset, VCA gain and ADC Ref. Top is opposite to that which is
actually seen. For instance, if the user needs to write 48 (00110000 in binary code) as the new VCA gain, the code for 48 must be sent (00001100).
Note: The particular RAM bank may be set prior to write or read. The image will not be updated
until you set (refresh) the RAM bank after the write or read operation.
4.3.2 ADC Offset
Saved address: 2 Representation: 8-bit normal binary Value: 220~240
Write Example: (Write ADC offset 34 to address 2)
Tx1 01000010 Tx2 01000100 * Tx3 Refresh RAM Bank
*Note: The byte order of the ADC offset, VCA gain and ADC reference data is opposite to that
which is actually seen. Unlike all other data, ADC offset, ADC Ref. Top and VCA gain have the opposite byte order. For instance, if the user needs to write 48 (00110100 in binary code) as the new ADC offset, the code for 52 must be sent (00101100).
4.3.3 ADC Ref. Top
Saved address: 3 Representation: 8-bit normal binary Value: 0~255
Write Example: (Write ADC ref top 25 to address 3)
Tx1 01000011 (address 3, write) Tx2 10011000 * Tx3 Refresh RAM Bank
Read Example: (Read address 3, and receive 67)
Tx1 00000011 (address 3, read) Rx1 11000010 *
*Note: The byte order of the ADC offset, VCA gain and ADC Ref. Top is opposite to that which is
actually seen. For instance, if the user needs to write 48 (00110000 in binary code) as the new VCA gain, the code for 48 must be sent (00001100).
Note: The particular RAM bank may be set prior to write or read. The image will not be updated
until you set (refresh) the RAM bank after the write or read operation.
TMC-6700/1000 Series Progressive Scan CCD Digital Color Camera
Page 27
TMC-6700/1000 Series RS-232C Control
4.3.4 White Balance
The white balance mode is saved in address 6 in RAM. If the internal WB mode is set, then the TMC­6700/1000 series internally accumulates R and B white balance. If the external WB mode is set, then the external WB-R and WB-B offset are loaded from address 2B (hex) and 2A (hex) respectively. WB­R and WB-B offsets can be updated by accessing addresses 2B and 2A (hex). WB-R and WB-B in these addresses are 2’s complement representation.
Address 6
MSB LSB 76543210 Y1 Y0 EL1 EL0 EM1 EM0 W1 W0
Y1:0 RGB to YCrCb Conversion Mode
(0: RGB, 1: 4:4:4 YCrCb, 2: 4:2:2 YCrCb)
EL1:0 Edge enhancement level
(0: max enh. level, 3: min. enh. level)
EM1:0 Edge enhancement mode
(0: Bypass, 1: H, 2: V, 3: H&V)
W1 Hold when Int. WB is selected
(0: Reset, 1: Hold)
W0 White balance mode
(0: Int. WB, 1: Ext. WB)
Example 1 Set Internal Autotracking WB (RGB, Edg Enh Bypass)
Tx1 01000110 (address 6, write) Tx2 00000010 Tx3 Refresh RAM Bank
Example 2 Set External WB (RGB, H Edge, level 2)
Tx1 01000110 (address 6, write) Tx2 00100100 (Ex WB, H Edge, level 2, RGB)
Set External WB-R (-30) and WB-B (-20)
Tx3 01101010 (address 0 x 2A) Tx4 11101100 (WB-B, -20) Tx5 01101011 (address 0 x 2B) Tx6 11100010 (WB-R, -30) Tx7 Refresh RAM Bank
4.3.5 Edge Enhancement
The Edge Enhancement mode is saved in address 6 (please refer to Section 4.3.4 on page 27). The TMC-6700/1000 series supports Bypass, Horizontal Enh (H), Vertical Enh (V) and H&V mode. Please refer to Section 4.3.4, “White Balance,” on page 27.
Example
TMC-6700/1000 Series Progressive Scan CCD Digital Color Camera
Page 28 TMC-6700/1000 Series RS-232C Control
Set V Enh and level 3 (RGB, Int. WB)
Tx1 01000110 (address 6, write) Tx2 00111000 Tx3 Refresh RAM Bank
4.3.6 RGB to YCrCb Conversion
RGB to YCrCb Conversion mode is saved in address 6. The TMC-6700/1000 series supports RGB, 4:4:4 YCrCb and 4:2:2 YCrCb. Please refer to Section 4.3.4, “White Balance,” on page 27.
Example Set 4:2:2 YCrCb (Edge Enh Bypass, Int. WB)
Tx1 01000110 (address 6, write) Tx2 10000000 Tx3 Refresh RAM Bank
4.3.7 Shutter
Shutter mode is saved in address 7 in the RAM bank.
In Normal shutter mode (DS=0), Manual and Async can be selected. The shutter speed can be changed by setting the proper value on the Shutter Dial (0 through 9). If a value is set on the Shutter Dial, then the preset values for this dial are loaded from different locations of the address in RAM.
Address 7
MSB LSB 76543210 X G DSASD3D2D1D0
G Gamma Conversion Mode
(0: off (1.0), 1: on (0.45))
DS Direct Shutter Flag
(0: Normal Shutter, 1: Direct Shutter)
AS Async Shutter Flag
(0: Manual, 1: Async)
D3:0 Shutter Dial
(0 to 9)
In Direct Shutter mode (DS=1), Manual and Async mode can be selected. In Direct Shutter mode, the Shutter Dial has no effect; the preset shutter speed value is loaded from address A, B (hex) or 3E, 3F (Hex) (Async). Users can upload the Direct Shutter preset value by accessing these direct shutter preset addresses.
In order to convert the exposing line count (H) to direct shutter speed, the following formula is applied:
Direct Shutter Manual:
Shutter Speed = 1049 (dec) - n ------>TMC-1000
524 (dec) - n ------>TMC-6700
Direct Shutter Async:
Shutter Speed = 8-n when n=1H~8H
TMC-6700/1000 Series Progressive Scan CCD Digital Color Camera
TMC-6700/1000 Series RS-232C Control
n-1 when n=9H~1048H----> TMC-1000 when n is exposing line count. when n=9H-523 ----> TMC-6700
Example 1 Set Normal Manual Shutter Dial 5 (Gamma on)
Tx1 01000111 (address 7, write) Tx2 01000101 Tx3 Refresh RAM Bank
Example 2 Set Direct Shutter Async mode (n=1030H, Gamma on)
Tx1 01000111 (Address 7) Tx2 01110000 (Shutter Mode) Tx3 01111110 (Address 3E) Tx4 00000101 (Direct Shutter LSB) Tx5 01111111 (Address 3F) Tx6 00000100 (Direct Shutter MSB) Tx7 Refresh RAM Bank
Page 29
4.3.8 Gamma Conversion
The Gamma Conversion mode is saved in address 7. The TMC-6700/1000 series supports 1.0 Gamma mode and 0.45 Gamma mode. Please refer to Section 4.3.6, “RGB to YCrCb Conversion,” on page 28.
Example Set Gamma on (0.45) (Normal Async Dial 5)
Tx1 01000111 (Address 7) Tx2 01000101 (Gamma mode) Tx3 Refresh RAM Bank
4.3.9 Color Matrix
Color Matrix data are saved in the RAM address from 1E to 26 (hex). As discussed in Section 3.3.3, “Color Matrix,” on page 17, the Color Matrix has 9 coefficients of floating point value. Each (RR,
RG,....BB) is converted into 8-bit 2’s complement representation by first multiplying 32, then extracting
the integer, and finally 2’s complementing the negative number.
Example Write Default Matrix
CMTX= [ 1.75 -0.25 -0.5
-0.1875 1.3125 -0.125
-0.125 -0.5 1.625]
Tx1 01011110 (Address of BB) Tx2 00110100 Tx3 01011111 (Address of BG) Tx4 11110000 Tx5 01100000 (Address of BR)
TMC-6700/1000 Series Progressive Scan CCD Digital Color Camera
Page 30 TMC-6700/1000 Series RS-232C Control
Tx6 11111100 Tx7 01100001 (Address of GB) Tx8 11111100 Tx9 01100010 (Address of GG) Tx10 00101010 Tx11 01100011 (Address of GR) Tx12 11111010 Tx13 01100100 (Address of RB) Tx14 11110000 Tx15 01100101 (Address of RG) Tx16 11111000 Tx17 01100110 (Address of RR) Tx18 00111000 Tx19 Refresh RAM Bank
4.3.10 Black Level Reference
Saved address: 27, 28, 29 (hex) Representation: 8-bit 2’s complementary binary Value: -128~127
Example: Update new Black Level offset values (Rof=-10, Gof=-20, and Bof=-10)
Tx1 01100111 (Address of B offset) Tx2 11110110 Tx3 01101000 (Address of G offset) Tx4 11101100 Tx5 01101001 (Address of R offset) Tx6 11110110 Tx7 Refresh RAM Bank
TMC-6700/1000 Series Progressive Scan CCD Digital Color Camera

5 Troubleshooting

5.1 Problems and Solutions
Following are troubleshooting tips for common problems. In general, problems can easily be solved by following these instructions. If the following remedies fail to offer a solution to your problems, please contact a PULNiX representative.
5.1.1 Symptom: No Video
Remedies: Check that the following are properly operational.
Power supplies
Power cables
Main power source
Shutter mode switch (Please refer to the note under Section 3.1.1 on page 14.)
Shutter speed control dial (Please refer to the note under Section 3.1.2 on page 14.)
Lens
Page 31
Troubleshooting
5.1.2 Symptom: Dark Video
Remedies: Check that the following are properly connected and operational.
Shutter mode switch (Please refer to the note under Section 3.1.1 on page 14.)
Iris opening on the lens
5.1.3 Symptom: Non-synchronized Video
Remedies: Check that the following are properly connected and operational.
Proper mode output
Frame grabber software camera selection
5.1.4 Symptom: Bright Video
Remedies: Check that the following are properly connected and operational.
Shutter speed control dial (Please refer to the note under Section 3.1.2 on page 14.)
IWB RST switch
TMC-6700/1000 Series Progressive Scan CCD Digital Color Camera
Page 32 Troubleshooting
5.2 Information and Support Resources
For further information and support:
Phone: (408) 747-0300
(800) 445-5444
(800) 3-PULNIX (24-hour message access)
Fax: (408) 747-0660
E-mail: imaging@jaipulnix.com
Mail: PULNiX America, Inc.
Sales Department
1330 Orleans Drive
Sunnyvale, CA 94089
ATTN: Video Applications
Web Site: www.pulnix.com
TMC-6700/1000 Series Progressive Scan CCD Digital Color Camera

6 Appendix

6.1 Specifications
TABLE 7. TMC-6700/1000 Series Product Specifications Table
Imager 1” progressive scanning interline transfer CCD 1/2” progressive scanning interline transfer CCD
Pixels 1008 (H) x 1018 (V) 648 (H) x 484 (V)
Cell size 9.0µm x 9.0µm
Color filter Bayer Primary RGB color filter
Scanning Progressive, 1050 lines @ 15Hz Progressive, 525 lines @ 60Hz
Sync Internal/external auto switch
Data clock output 20.034MHz 25.49MHz
Resolution Digital: 1006 (H) x 1016 (V) Digital: 646 (H) x 482 (V)
S/N Ratio 50dB min., 56dB typical
Min. illumination 10 lux, f = 1.4 9AGC off); Sensitivity: 10µV/e-
Video output
Gamma 0.45 or 1.0 (0.45 standard)
Lens mount C-mount
Power requirement 12V DC 450±50mA
Operating temp. -10°C to 50°C
Shock Shock: 70G, 10-11msec
Vibration Vibration: 7Grms, 10-2000Hz
Size (W x H x L) 51mm x 67mm x 116.5 mm (2.01" x 2.64" x 4.58")
Weight 374g (13.2 oz.) without tripod mount
Power cable 12P-02S
Power supply options PD-12UP, PD-12UU
Accessories Channel link/TTL Adapter cable: 15CL-02
6.1.1 Product Specifications
TMC-1000/1000CL TMC-6700/6700CL
HD/VD, 4.0 Vp-p impedance 4.7k¾
VD = 15Hz ±5%
HD = 15.75KHz ±3%
Digital: 24-bit LVDS Channel Link
Camera Link (TMC-1000CL/6700CL only)
Direct Channel Link cable: 15CL-02-15
Internal/external auto switch
HD/VD, 4.0 Vp-p impedance 4.7k¾
HD = 31.47KHz ±3%
Analog: 0.66 Vp-p 75¾ RGB video
Power supply for 15CL-02: PD-5
RS-232 controller set: CS-232C
RGB cable: CBL-2R-15
VD = 60Hz ±5%
TM*
Page 33
Appendix
*Channel LinkTM is a National Semiconductor trademark.
TMC-6700/1000 Series Progressive Scan CCD Digital Color Camera
Page 34 Appendix
FIGURE 11. TMC-6700/1000 Series Physical Dimensions
6.1.2 Physical Dimensions
51.0 (2.01)
7.0 (.28)
67.0 (2.64)
2x ø5/50
22.0
PULNiX
11.011.0
11.5
40.0
116.5 (4.58)
112.5 (4.43)
1/4"-20
C
L
2XM6
PROGRESSIVE SCAN
TMC-6700/1000 Series Progressive Scan CCD Digital Color Camera
6.2 Imager Color Filters
6.2.1 Spectral Response with Complementary Mosaic Filter
FIGURE 12. Spectral Response
1.0
0.9
y
t
i v
i
t
i s n e
S
ve
i
t a
l e
R
0.8
0.7
0.6
0.5
0.4
0.3
0.2
BLUE
Page 35
Appendix
(RGB PRIMARY COLOR FILTER)
GREEN
RED
0.1
0
400 500 600 700 800 900 1000 1100300
6.2.2 Bayer Primary Color Filter
FIGURE 13. Bayer Primary Color Filter Diagram
3 G, R/B STAGGERED FILTER, BAYER CFA
B G
V SHIFT REGISTER
B G
OUTPUT
G B G
R R G R R
R G R R
HORIZONTAL SHIFT REGISTER
GG
B G
R G G
B G
R
G
R
B
G G
G
R
B G B G
G B G
G R G
R G
B G B G
G B G
Wave Length (nm)
B
G R
G B
R
G
R
G B
R
G
G
G R
R
G
R
TMC-6700/1000 Series Progressive Scan CCD Digital Color Camera
Page 36 Appendix
0
8 16 24 32 40 48 56 64 72 80 88 96
104 112 120 128 136 144 152 160 168 176 184 192 200 208 216 224 232 240 248 256 264 272 280 288 296 304 312 320 328 336 344 352 360 368 376 384 392 400 408 416 424 434 440 448 456 464 472 480 488 496 504
6.3 TMC-6700/1000 Series Control Parameter Address Map
FPGA RAM
000 008 010 018 020 028 030 038 040 048 050 058 060 068 070 078 080 088 090 098 0A0 0A8 0B0 0B8 0C0 0C8 0D0 0D8 0E0 0E8 0F0 0F8 100 108 110 118 120 128 130 138 140 148 150 158 160 168 170 178 180 188 190 198 1A0 1A8 1B0 1B8 1C0 1C8 1D0 1D8 1E0 1E8 1F0 1F8
000000000 000001000 000010000 000011000 000100000 000101000 000110000 000111000 001000000 001001000 001010000 001011000 001100000 001101000 001110000 001111000 010000000 010001000 010010000 010011000 010100000 010101000 010110000 010111000 011000000 011001000 011010000 011011000 011100000 011101000 011110000 011111000 100000000 100001000 100010000 100011000 100100000 100101000 100110000 100111000 101000000 101001000 101010000 101011000 101100000 101101000 101110000 101111000 110000000 110001000 110010000 110011000 110100000 110101000 110110000 110111000 111000000 111001000 111010000 111011000 111100000 111101000 111110000 111111000
none VCA gain ADC offset ADC reference top
WB, edge enh. mode/level, ycc shutter dial/mode, gamma
direct shutter manual LSB direct shutter manual MSB preset shutter manual 9 LSB preset shutter manual 9 MSB preset shutter manual 8 LSB preset shutter manual 8 MSB preset shutter manual 7 LSB preset shutter manual 7 MSB preset shutter manual 6 LSB preset shutter manual 6 MSB preset shutter manual 5 LSB preset shutter manual 5 MSB preset shutter manual 4 LSB preset shutter manual 4 MSB preset shutter manual 3 LSB preset shutter manual 3 MSB preset shutter manual 2 LSB preset shutter manual 2 MSB preset shutter manual 1 LSB preset shutter manual 1 MSB color matrix BB color matrix BG color matrix BR color matrix GB color matrix GG color matrix GR color matrix RB color matrix RG color matrix RR black level offset B black level offset G black level offset R white balance offset B white balance offset R DSP gain
preset shutter async 8 LSB preset shutter async 8 MSB preset shutter async 7 LSB preset shutter async 7 MSB preset shutter async 6 LSB preset shutter async 6 MSB preset shutter async 5 LSB preset shutter async 5 MSB preset shutter async 4 LSB preset shutter async 4 MSB preset shutter async 3 LSB preset shutter async 3 MSB preset shutter async 2 LSB preset shutter async 2 MSB preset shutter async 1 LSB preset shutter async 1 MSB direct shutter async LSB direct shutter async MSB
ParameterDec Addr. Hex Addr. Bin Addr.
Dec Index Hex Index
EIA-232 Control
0 1 2 3 4 5 6 7 8
9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63
000 001 002 003 004 005 006 007 008 009 00A 00B 00C 00D OOE 00F 010 011 012 013 014 015 016 017 018 019 01A 01B 01C 01D 01E 01F 020 021 022 023 024 025 026 027 028 029 02A 02B 02C 02D 02E 02F 030 031 032 033 034 035 036 037 038 039 03A 03B 03C 03D 03E 03F
TMC-6700/1000 Series Progressive Scan CCD Digital Color Camera
6.4 Digital Output Wave Forms
FIGURE 14. Line Data Valid (TMC-1000/1000CL)
Page 37
Appendix
HD
LDV H-SYNC
DATA
0
52.5N
42.5N
10N
128N
1N = 49.91 nsec
25.5N
50N
206N
266N
FIGURE 15. Frame Data Valid (TMC-1000/1000CL)
VD
FDV V-SYNC
1H
1H = 1272N
3H
2H
1006N (active data)
1272N
DATA
2H
43H
FIGURE 16. Line Data Valid (TMC-6700/6700CL)
HD
LDV H-SYNC
DATA
0
52.5N
42.5N
10N
105N
1N = 39.23 nsec
2.5N
50N
154N
164N
1016H (active data)
646N (active data)
810N
TMC-6700/1000 Series Progressive Scan CCD Digital Color Camera
Page 38 Appendix
FIGURE 17. Frame Data Valid (TMC-7600/6700CL)
VD
FDV V-SYNC
DATA
1H
3H
2H
1H = 810N
2H
43H
482H (active data)
TMC-6700/1000 Series Progressive Scan CCD Digital Color Camera
Imaging Products
www.pulnix.com
PULNiX America, Inc. 1330 Orleans Drive Sunnyvale, CA 94089
Email: imaging@jaipulnix.com
Tel: 408-747-0300 Tel: 800-445-5444 Fax: 408-747-0660
69-0117 Rev. A
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