Pulnix TM-7CN, TM-6CN, TM-7EX, TM-6EX, TM-72EX Operation Manual

...
TM-7CN / TM-6CN TM-7EX / TM-6EX TM-72EX/TM-62EX
Miniature CCD Cameras
Operations Manual
rev. 11/15/07
PLEASE NOTE:
TM-72EX (EIA): 768 (H) x 493 (V) TM-62EX (CCIR): 758 (H) x 581 (V)
Cell size:
TM-72EX (EIA): 11µm x 13µm TM-62EX (CCIR): 11µm x 11µm
TV resolution:
TM-72EX (EIA): 570 (H) x 485 (V) lines TM-62EX (CCIR): 560 (H) x 575 (V) lines
TABLE OF CONTENTS
1. Features and Applications ...............................................................................................
2. Specifications .....................................................................................................................
3. Physical Dimensions ........................................................................................................
4. Camera System Accessories .........................................................................................
4.1 12-Pin Connector ...............................................................................................
4.2 Shutter Control Unit ............................................................................................
4.3 Power Cables ....................................................................................................
4.4 Lenses ...................................................................................................................
4.5 Power Supplies ...................................................................................................
5. Setup and Operation .........................................................................................................
5.1 Getting Started ......................................................................................................
5.2 Power Supply and Power Cable Setup ..................................................................
5.3 Attaching the Video Output ..................................................................................
5.4 Lenses .....................................................................................................................
5.5 Shutter Control Setup ...........................................................................................
6. Shutter Operation ............................................................................................................
6.1 BCD Shutter Control ............................................................................................
6.2 Substrate Drain Shutter Mechanism .....................................................................
6.3 Sync Output and Clock Output ............................................................................
7. CCD Characteristics and Operation ..............................................................................
7.1 Theory of Operation ............................................................................................
7.2 Mechanism of CCD Charge Transfer ..................................................................
7.3 Spectral Response .............................................................................................
7.4 Field Mode and Frame Mode ..............................................................................
8. Timing Charts ....................................................................................................................
9. Adjustment Procedure .................................................................................................
9.1 Sync Gen Board ...............................................................................................
9.2 Processor Board ...............................................................................................
9.3 Imager Board ..................................................................................................
10. External Sync Version For TM-7EX/TM-6EX Only ........................................................
10.1 External Sync Specification .................................................................................
10.2 Pin Configurations ..............................................................................................
10.3 Asynchronous Reset ............................................................................................
10.4 Phase Adjustment ...............................................................................................
11. Connector Board ...........................................................................................................
11.1 Impedance Selection ............................................................................................
11.2 Jumper Setting ..................................................................................................
3
2 3 4 4
4 5 5 5 5
5 5 5 6 6 6
7 7 7 7
8 8 8 9 9
10 11
11 11 12
12 12 12 12 13
13 13 13
Page
SECTION 1 FEATURES AND APPLICATIONS
HIGH RESOLUTION, INTERLINE TRANSFER CCD
The TM-7/TM-6 series are state-of-the-art CCD cam­eras which use a 1/2 inch high resolution imager. These units offer outstanding compactness, high per­formance, long life, high stability as well as a number of technical innovations such as variable electronic shut­ter and asynchronous reset. They are designed to be simple yet high quality cameras for versatile applica­tions such as machine vision and image processing, robotics, medical, and surveillance applications. The uniqueness of the TM-7 series is the size and resolu­tion which is essential for the latest artificial intelli­gence. For applications requiring external sync, the TM-7EX is used.
VARIABLE ELECTRONIC SHUTTER AND RANDOM CCD INTEGRATION
The TM-7 / TM-6 series cameras have a substrate drain-type shutter mechanism which provides a superb picture at various speeds without smearing. The "CN" and "EX" model cameras have the capability to exter­nally vary the electronic shutter rate via a manually controlled BCD switch from 1/60 to 1/10,000 sec. in discrete steps.
MINIATURIZED AND LIGHTWEIGHT
All PULNiX cameras are built with the same design prin­ciples: solid state technology; miniaturization (including lenses, housings, and cables); specialization (such as remote imager and image intensified camera versions). The use of a CCD image sensor in the video camera module and the development of special mini C-mount lenses makes it possible to produce a very compact, lightweight, and robust series of cameras. The TM-7 series is the extension of this principle and makes the entire camera just like a remoted head.
LONG LIFE: A THREE YEAR WARRANTY
The CCD solid state image sensor allows the camera to maintain a superior performance level indefinitely while requiring virtually no maintenance. PULNiX backs all of the TM series cameras with a three year warranty.
WARNING: Unscrewing the camera cover or opening the camera in any way will void this warranty.
HIGH SENSITIVITY
The TM-7 series is one of the most low light sensitive 1/2 " CCD cameras available today. This is especially important when using the faster shutter speeds. The CCD detects images into the near infrared. It requires only 1.0 lux of minimum illumination and 0.5 lux mini­mum illumination at maximum gain. In general, such a low light camera allows use of a higher lens F-value and provides greater depth of field and sharper images.
PRECISE IMAGE GEOMETRY
On the CCD image sensor, the photosensor elements form exact rows both horizontally and vertically so that a very precise image geometry may be obtained.
LOW LAG/HIGH RESISTANCE TO IMAGE BURNING
Compared to the lag of conventional cameras which use a pickup tube, the lag of a CCD camera is consider­ably reduced so that a clear picture may be obtained when shooting a rapid moving object, or when shooting in a low illumination environment. Since the CCD is highly resistant to image burning, the camera may be exposed to bright objects for a long period of time. It must be noted that a “smear” phenomenon may occur when shooting a very bright object. An infrared cutoff fil­ter is recommended to obtain a clear picture.
HIGH RESISTANCE TO MAGNETIC FIELD AND VIBRATION/MECHANICAL SHOCK
Due to its ruggedized design, the CCD imager can withstand strong vibration and shock, and little or no noise will appear in the picture. Since the TM-7 series camera is not influenced by a magnetic field, it will pro­duce stable images even when placed next to objects such as electric furnaces, welding machines, or NMR scanners.
QUICK START-UP AND LOW POWER CONSUMP­TION
No more than 2 seconds are needed for the TM-7 series to warm up, and shooting may begin within a second after turning on the camera. The power con­sumption is only 3.0W. This makes the cameras excel­lent for use with battery operated systems.
GENLOCK CIRCUIT
A genlock circuit is not built into the TM-7 series to accept external sync. The design principle of this type of camera is intended for numerous usages in simple but demanding applications which require compact, high resolution and high quality, but most importantly, low cost cameras. External sync is built into the TM­7EX series for applications where external sync is required.
AGC SELECTION, MANUAL GAIN CONTROL AND GAMMA ADJUSTMENT
The AGC (automatic gain control) may be externally switched from automatic to fixed gain on the TM-7CN back plate. The manual gain is externally adjustable. Gamma may also be externally set either to 1 or 0.45. These adjustments are particularly important in vision system applications.
4
SECTION 2 SPECIFICATIONS
Imager: 1/2 inch interline transfer CCD
Pixels 768 (H) x 494 (V) - TM-7 series
752 (H) x 582 (V) - TM-6 series
Cell size 8.4 (H) x 9.8 (V) microns - TM-7 series
8.6 (H) x 8.3 (V) microns - TM-6 series Sensing area 6.41 (H) x 4.89 (V) mm Dynamic range 67dB
Low noise, blooming suppression
Chip size 7.95 mm (H) x 6.45 mm (V)
Scanning: 525 lines, 2:1 interlace - TM-7 (EIA) series
625 lines, 2:1 interlace - TM-6 (CCIR) series
Clock 28.6363 MHz - TM-7 series
28.375 MHz - TM-6 series Pixel clock 14.31818 MHz - TM-7 series
14.1875 MHz - TM-6 series Horizontal frequency 15.734 KHz - TM-7 series
15.625 KHz - TM-6 series Vertical frequency 59.92 Hz - TM-7 series
50.0 Hz - TM-6 series
Sync: Int/Ext TM-7EX/TM-6EX TV resolution: 570(H) x 485(V) lines - TM-7
560(H) x 575(V) lines - TM-6
Video output: 1.0V p-p composite video, 75 S/N ratio: 50 dB min. Minimum illumination: 1.0 lux (F=1.4) without IR cut filter AGC: On (16dB standard, 32dB max) / Off Gamma: 0.45 or 1 Lens mount: C-mount Power requirement: DC 12V, 2.5 W Operating temperature: -10 °C to +50 °C Storage temperature: -30 °C to +60 °C Operating humidity: Within 70% Storage humidity: Within 90% Vibration: 7G (200Hz to 2000Hz) Shock: 70G Dimensions: TM-7CN 46mm (W) x 40mm (H) x 74mm (L) 1.81" (W) x 1.57" (H) x 2.95" (L)
TM-7EX 46mm (W) x 40mm (H) x 79mm (L) 1.81" (W) x 1.57" (H) x 3.11" (L)
5
SECTION 3 PHYSICAL DIMENSIONS
TM-7CN/TM-6CN TM-7EX/6EX
SECTION 4 CAMERA SYSTEM ACCESSORIES
4.1 12-PIN CONNECTOR 12-PIN # TM-7CN TM-7EX
1 GND GND 2 +12VDC +12V DC 3 GND GND 4 Video VIDEO 5 N/C N/C 6 SYNC OUT VINIT 7 CLK OUT VD IN 8 GND GND
9 VINIT HD IN 10 N/C N/C 11 N/C INT CONT 12 N/C N/C
6-PIN CONNECTOR PINOUT
PIN # FUNCTION
1D2 2 GND 3 IRIS 4 +12V (5V OPTION) 5D0 6D1
6
PPUULLNNiiXX
45.8 mm
39.4 mm
73.9 mm
1/4-20 UNC-2B
2x M3x1
TTMM--77 CCNN
7.0 mm
30.4 mm
2X 11.0 mm
61.3 mm
PPUULLNNiiXX
45.8 mm
39.4 mm
78.9 mm
1/4-20 UNC-2B
2x M6x1
TTMM--77 EEXX
7.0 mm
30.4 mm
2X 11.0 mm
66.3 mm
LENS
VIDEO
SYSTEM
GAIN
VISION
AGC
4.2 SHUTTER CONTROL UNIT (SC-745)- consists of
7
a manually controlled 8-position BCD switch that deter­mines the exposure time of the sensor. It connects to via a cable with a PC-6P male connector that plugs into the 6-pin female socket on the back of the camera The SC-745 shutter control, if requested at time of order, is shipped with the camera at no charge.
SECTION 5 SETUP AND OPERATION
The operation of the TM-7 series requires a lens (mini or standard C-mount), a 12V DC regulated power sup­ply, power and video cable assemblies and, if needed, a shutter control unit. Setup of the camera system is as follows:
5.1 GETTING STARTED - Please begin by checking your order to assure that you have received everything as ordered, and that nothing has been overlooked in the packing materials. It is a good idea to retain the original packing cartons for cameras and lenses should there be a need at a later date to return or exchange an item. It is also recommended that any equipment being sent to another location for field installation be bench tested to assure that everything is fully opera­tional as a system. The following steps outline the setup procedure for PULNiX cameras.
SC-745 SHUTTER CONTROL
4.3 POWER CABLES - all power cables use a PC- 12P female connector that fits into the 12-pin male con­nector on the back of the TM-7CN/TM-7EX camera. Due to the connector's miniature size, PULNiX recom­mends purchasing the following pre-assembled cables: KC-10 10 feet, 4 conductor cable (12V, GND); 12POX Variable length, 8 conductor cable (12V, GND, Video, Clock out, Sync out, Async Vinit input l) Note: Consult PULNiX for custom cable assemblies.
4.4 LENSES - PULNiX offers a wide variety of 2/3 inch format mini lenses. Auto-iris lenses must have a cable equipped with a PC-6P connector mating into the 6-pin female connector on the back of the camera. Note: Normally, the TM-7CN and TM-7EX series can­not do variable shuttering while using an auto-iris lens because these functions share one 6-pin socket. The user has to build his own interface in order to use both an auto-iris lens and a shutter control switch. This is done by separating the +12VDC, GND and video wires (for the auto-iris lens), and the D
0, D1, and D2 controls
(for the BCD switch).
5.2 POWER SUPPLY AND POWER CABLE SETUP The TM-7CN/6CN and TM-7EX/6EX cameras use a 12-pin connector for power input. Consult the data sheet packed with your camera. Generally Pin #1 is Ground and Pin #2 is +12V DC. The other pins may handle a number of other input and output functions; this will be discussed in subsequent sections. For users simply providing power through the 12-pin con­nector, the DC-12P and PD-12P power supplies are available with the 12-pin mating connector already attached to the leads from the power supply. For those using the PULNiX power cables such as the 12P-02, KC-10, etc., be certain that unused leads are not touching and that there is no possibility that leads can
short because of exposed wire (s). The power connector may now be attached to the cam­era. The 12-pin power connector is keyed and will only fit in one orientation. Rotate the connector while apply­ing slight pressure until the keyways line up. You may now press the connector into place until firmly seated. The 110V AC line cord may now be placed in the mains recepticle, and the camera is now powered up.
4.5 POWER SUPPLIES - PULNiX recommends the following supplies:
K25-12 110V AC/12V DC, 2.1A power supply P-15-12 220V AC/12V DC, 2.1A power supply
K50-12 110V AC/12V DC, 4.2A power supply PD-12P 110V AC/12V DC, 0.5A power supply
5.3 ATTACHING THE VIDEO OUTPUT Most users utilize the BNC connector on the "CN" and "EX" versions for video output from the camera. Connect the output from the camera to the input of your monitor, VCR, or switching device. The input of the monitor should be balanced for 75termination. Standard RG-59 type coaxial cable should carry a full video signal for up to 500 feet.
5.4 LENSES C-mount lenses are attached to the camera by careful­ly engaging the threads and rotating the lens clockwise until it firmly seats on the mounting ring. Do not force the lens if it does not seat properly. Some lenses with extremely long flangebacks may exceed the mounting depth of the camera. The TM-7 series cameras use 1/2" format lenses.
5.4.1 BACK FOCUSING LENSES To backfocus the TM-7CN, TM-7EX cameras, first attach a C-mount lens in the mount. Be certain that the lens is properly seated. Next set the lens focus to infini­ty (and if the lens is a manual iris, set the iris to a high f number while still retaining a well illuminated image). Try to obtain the best focus at this setting. Then loosen the two miniature hex head set screws locking the focus ring in place. Now turn the entire lens and focus ring assembly back and forth until the best image is obtained. This will set your backfocus. Once the best image is obtained, tighten the focus ring set screws.
5.4.2 AUTO-IRIS LENS SETUP Power down the camera before attaching auto-iris lens. Mount the auto-iris lens following the instructions above. Plug the connector provided on the lens into the connector on the rear of the camera marked AUTO-IRIS or simply LENS. You may now power up the camera. Point camera at a light area and then quickly towards a darker area. If everything is working properly, the iris should adjust for the light change.
NOTE: There is a small chance that damage could occur to the auto-iris lens by plugging or unplugging the lens into the LENS connector on the camera while the camera is still powered up. It is a good idea to always remove power from the camera before con­necting or disconnecting the lens.
5.5 SHUTTER CONTROL SETUP The SC-745 Shutter Controller is used to externally vary the shutter speed of the TM-7CN/6CN and TM­7EX/6EX. This controller plugs into the 6-pin connec­tor on the rear of the camera normally used for auto­iris lenses. Switching the controller will obtain the desired shutter speed. See the key to controller speeds on the associated data sheet for the camera being shuttered. The SC-745 must remain attached to the camera to use the shutter feature of the camera unless the camera is specially modified to shutter internally. If at a single speed it is desired to use an auto-iris lens and SC-745 at the same time, a special 6-pin connector must be made up which breaks out the SC-745 and lens connections as separate outputs. See Section 6 for pin-outs and speed menu.
6
SECTION 6 SHUTTER OPERATION
The TM-7/TM-6 series has a substrate drain type shut­ter mechanism which provides a superb picture at vari­ous speeds without smearing.
6.1 BCD SHUTTER CONTROL By selecting D0, D1, D2 level high or low, the following shutter speeds are obtained, PULNiX provides a shut­ter control (SC-745), but it is also easily controlled from a computer, remote control unit, or fixed at a specific speed.
6.2 SUBSTRATE DRAIN SHUTTER MECHANISM
Normal operation requires the CCD chip to construct an individual potential well at each image cell. These potential wells are separated from each other by a bar­rier. The barrier is sequentially removed to transfer the charge from one CCD to another by the pixel clock. This is the basic principle of CCD operation for interline transfer. The substrate drain vertically moves the charges. When excess potential is applied to the sub­strate underneath each cell, a potential barrier is pulled down to release the charge into the drain. This can happen to all the cells simultaneously, whereas normal CCD shuttering is done with a horizontal charge shift to the drain area by interline transferring or reverse trans­ferring of the frame transfer chip. The discharge of the TM-7/TM-6 chip is done in the horizontal blanking inter­val.
Note: Vertical resolution of shutter mode is one field (244). Full frame shutter is not available. If the object is motionless, the interlace signal (2 fields) can gener­ate full vertical resolution.
6.3 SYNC OUTPUT AND CLOCK OUTPUT TTL level internal sync and buffered pixel clock output (14.31818MHz) are available from TM-7 series cam­eras. The signal is an emitter follower output and it requires a termination resistor at end of cable. The suggested value is from 75to 330. This is especially important for the TM-7 / TM-6 because of the cable.
9
13562
4
6 pin connector
1. D2 4. +12V
2.GND 5. D0
3. Iris 6. D
1
VD
Transfer gate
HD
Shutter control
H
Vsub pulse
Shutter exposure time
Discharge to sub­strate
Control Setting 0 1 2 3 4 5 6 7
(sec) 1/60 1/125 1/250 1/500 1/1000 1/2000 1/4000 1/10000
D0 L H L H L H L H D1 L L H H L L H H D2 L L L L H H H H
SECTION 7 CCD CHARACTERISTICS AND OPERATION
7.1 THEORY OF OPERATION (Operation principle of the CCD)
A CCD (Charge Coupled Device) consists of MOS (Metal-Oxide-Semiconductor) capacitors arranged in a regular array. It basically performs three functions con­nected with handling charges:
1. Photoelectric conversion (photosensor). Incident light generates charges on the MOS capaci­tors, with the quantity of charge being proportional to the brightness.
2. Accumulation of charges. When a voltage is applied to the electrodes of the MOS capacitors, an electric potential well is formed in the sil­icon layer. The charge is accumulated in this well.
3. Transmission of charge When a high voltage is applied to the electrodes, a deeper well is formed; when a low voltage is applied, a shallower well is formed. In the CCD, this property is used to transmit the charge. When a high voltage is applied to the electrodes, a deep electric potential well is formed, and charge flows in from a neighboring well. When this is repeated over and over among the regu­larly arranged electrodes, the charge is transferred from one MOS capacitor to another. This is the princi­ple of CCD charge transmission.
7.2 MECHANISM OF CCD CHARGE TRANSFER
1. Vertical transfer The vertical shift register transfers charges using a four­phase drive mode. Figure 1 shows an e xample of the changes which can occur in potential wells in successive time intervals. At t0, the electrode voltages are (V1 = V2)>(V3 = V4), so the potential wells are deeper toward the electrode at the higher voltages V1 and V2. Charges accumulate in these deep wells. At t1, the electrode voltages are (V1 = V2 = V3)>(V4), so the charges accumulate in the wells toward the electrode at V1, V2 and V3. At t2, the electrode voltages are (V2 = V3)>(V4 = V1), so the charges accumulate in the wells toward the electrode at V2 and V3. Electrode voltage states at t3 and after are shown below.
t3(V2 = V3 = V4)>(V1) t4(V3 = V4)>(V1 = V2) t5(V4>(V1 = V2 = V3) t6(V4 = V1)>(V2 = V3) t7(V4 = V1 = V2)>(V3) t8(V1 = V2)>(V3 = V4) (Initial state) These operations are repeated to execute the vertical transfer.
2. Horizontal transfer The horizontal shift register transfers charges using a two-phase drive mode. Figure 2 shows an example of the changes which can occur in the potential wells in successive time intervals. At t1, the electrode voltages are H1>H2, so the potential wells are deeper toward the electrode of the higher voltage H1. The charges accumulate in these wells. At t2, the electrode volt­ages H1 and H2 are inverted, the wells toward the electrode at voltage H2 become deeper while the wells toward the electrode at voltage H1 become shallower. So the wells at H2 are deeper than those at H1, the
2
ø ø1
N-
N
N- N N- N N- N N-
P - sub
t1
potential profile
t2
time
V1 V2 V3 V4
t0
t1
t2
t3
t4
t5
t6
t7
t8
transfer direction
t3
potential profile
transfer direction
Operating Pulse Waveforms (ø1, ø2 or øH1, øH2)
V1
ø2
V0
ø1
V1 V0
V1 > VO
t1 t2 t3
(minus) shows lower
* -
impurity concentration
t
N, N- * : N type impurity
V1
V2
V3
V4
t6
t0
time
t5
t4
t3
t2
t1
t7 t8
charge flows into the deeper wells toward the electrode at H2. At t3, the electrode voltage has not changed since t2, so the charge flows into the wells at H2 and one transfer of charge is completed. These operations are repeated to execute the horizontal transfer.
7.3 SPECTRAL RESPONSE
7.4 FIELD MODE AND FRAME MODE Standard factory setting for this mode selection is FIELD MODE. The difference of these two modes is as follows:
FRAME MODE
It scans each horizontal row as interlace scanning. During FRAME MODE, integration of each pixel is one frame period ( 32msec ...EIA, 40msec...CCIR). Vertical pixel resolution is good and exact location is obtained. It tends to show vertical Moire. For strobe lighting, it must use FRAME MODE in order to achieve full frame resolution.
FIELD MODE
It scans two horizontal rows together and changes the pair at each interlace scanning.
This mode has advantages when the shutter is often used as the sensitivity of the CCD is doubled for one field of integration ( For shutter, integration can not exceed one field ) therefore, it can obtain the same sensitivity as the FRAME MODE for half of the period. Because of alternating two row scanning, Moire is almost unnoticable and even though the vertical resolu­tion is not as good as in FRAME MODE it is sufficient to see the full vertical resolution of the TV format. FIELD MODE can not provide full frame resolution with strobe lighting application.
NOTE: The factory setting for the TM-7 series cameras is FIELD MODE. If FRAME MODE is required please contact PULNiX for the setting. The mode selection is solder jumper on the process board.
FIELD MODE
9
Output section
(818 elements)
Horizontal shift register
odd line even line
odd line
(513 elements)
Vertical shift register
1.0 O.9
0.8
0.7
0.6
0.5
0.4
0.3
Relative Sensitivity
0.2
0.1
0
400
600 700 800 900 1000 1100 1200
500
Photo senser
Wavelength (nm)
1 2
Line 1
3
Line 2
4 5
Line 3
6
7
Line 4
262
SECTION 8 TIMING CHART
Image sensing period
Optical black period
Dummy H register
H register stop period
Optical black period
CCD photo sensors allocation
CCD output signal
Effective picture period
HD
6.7µSec 96
6
45 70 22 5
818 768
45
154
H BLK 10.7µSec
22
1.54µSec
68
H SYNC
4.75µSec
64
4.47µSec
756
52.81µSec
Composite video output
69.8nSec
763
764
765
766
767
768
B1B2B3B4B5
123456789
10
757
758
759
760
761
762
763
764
765
766
767
768B1B45
B1
B45
D1
D22
910
63.56µSec (1 horizontal line)
10
SECTION 9 ADJUSTMENT PROCEDURE
9.1 Sync Gen Board Connect Sync Gen board to test jig and check all the functions.
Jumper setting standard YF W1 EIA/CCIR selection Open (EIA) Open W2 INT Vinit Short Open W3 Async mode N/A N/A W4 Async/Man shutter N/A N/A W5 - Open W8 Open W9 VD in Short Open W10 Vinit selection Open Open
9.2 Processor Board Connect Processor board to test jig and check all the functions.
Jumper Setting EIA CCIR W1 AGC/MGC Ext. Switch Open W2 Gamma 1/0.45 Ext. Switch Open W3 Field/Frame Ext. Switch Open W4 EIA/CCIR Open Short W5 FL/0V Open Open
Voltage Setting AGC Adjust VR1 (AGC) sot hat TP1 is 2.0V±0.1V
MGC Set VR2 (MGC) at mechanical center (2.5V at TP2). Then, set ext. gain pot.
(rear panel) to 3.6V at TP2.
AGC MAX. Adjust VR3 (AGC MAX) to 3..±0.1V at TP3.
13
W9
VD
J4
127
TM-7 SYNC GEN BOARD
2352
1030
464-01
TP5
W2
TP2 TP3
TP4
TP1
W3
W4
A
M
W8
W7
W6
W5
W1
(YF ONLY)
W10
B
Mechanical center
VR3
C
VR2
VR1
C
TP4
TP3 TP2
TP1
W1
MGC
AGC
W2
ON
OFF
TM-7 PROCESSOR BOARD
1310
C13
J2
1
31
1255
CRYSTAL (CN only)
FLD
FRM
W3 W4
FL
W5
9.3 Mother Board
Standard YF W1 Short Open W2 Open Open W3 Open Open
9.3 Imager Board
Connect imager board to test jig and check all the functions. Adjust and optimize Vsub voltage to specified value on the imager back.
9.4 Factory Setting
AGC/MGC EXT. Switch GAMMA 1.0/0.45 EXT. Switch FLD/FRM EXT. Switch
SECTION 10 External Sync Version For TM-7EX/TM-6EX Only
10.1 External Sync Specification
Sync Internal/External auto-switching HD in fHD = 15.734 KHz ± 5 % (EIA)
fHD = 15.625 KHz ± 5 % (CCIR)
VD in fVD = 59.94 Hz ± 5 % (EIA)
fVD = 50.0 Hz ± 5 % (CCIR)
Input impedance 200
75(optional) See connector board R1,R2,R3 for termination resistors.
10.2 Connector Pin Configurations
TM-7EX/TM-6EX S-option 1 GND GND 2 +12V IN +12VIN 3 GND GND 4 VIDEO OUT VIDEO OUT 5N/C N/C 6 Vinit in HD IN 7 VD IN VD IN 8 GND GND 9 HD IN VINIT IN 10 N/C N/C 11 INT. CONT N/C 12 N/C N/C
10.3 Asynchronous Reset (Standard) Asynchronous reset is available in all models. By pro­viding reset input to Vinit pin, the TM-7 series camera can reset the scanning within 1 µsec. The reset is done for HD and VD together. The reset pulse is TTL level and the negative going edge is the reset timing. This feature is especially useful for strobing applica­tions which generate full frame resolution at random reset. The captured image is always consistent with the order of odd and even fields. Asynchronous reset also eliminates "ghost image" which is caused by an over­flow of charges when strong strobe lighting is applied during the middle of imager scanning.
Asynchronous reset and asynchronous shutter: Please refer to YF instruction.
56789101112432
1
14
E 9.0V F 9.5V G 10.0V H 10.5V J 11.0V K 11.5V L 12.0V M 12.5V N 13.0V P 13.5V Q 14.0V R 14.5V S 15.0V T 15.5V U 16.0V V 16.5V W 17.0V X 17.5V Y 18.0V Z 18.5V
W3W2
W1
Mother Board
10.4 Phase Adjustment TM-7EX GENLOCK BOARD
Horizontal Lock Apply HD to Genlock board and probe internal HD. Both External HD and Internal HD phase should line up. Observe jitter. It must be less than 20 nsec. Adjust VR2 to set the phase lock level so that TP1 DC level is 4 V ± 1 V.
Vertical lock Apply VD to genlock board and probe internal VD. Adjust VR1 for vertical phase adjustment. Both External and Internal VD should line up.
Set W1 (Vertical Reset):
UP Standard DOWN YF
SECTION 11 CONNECTOR BOARD
11.1 Impedance selection
Standard input/output impedance for Pins 6, 7 and 9 of 12-pin connector is as follows:
TM-7 CN Option Pin 6 Sync out TTL (OPEN) Open Pin 7 Clock out Emitter follower 50on R2 Pin 9 Vinit in Open R3 75on R3
TM-7EX 75-option S-option Pin 6 Vinit in Open Open 75R1 HD in Pin 7 VD in 200R2 75R2 75R2 Pin 9 HD in 200R3 75R3 Vinit(Open)
11.2 Jumper setting
TM-7CN TM-7EX S-0ption W1 Short Open Open W2 Short Open Open W3 Open T side S side W4 S side T.C side S side W5 Open Open Short W6 Open Short Short W7 Open Short Open
1
22 J6
TM-7 SERIES REAR BOARD
W1
W3
W2
W4
S
T
T.C
S
R3
(OPTION)
R2
R1
W7
W6 W5
15
VR1
W1
VR2
17
TM-7EX GENLOCK BOARD
1
NOTICE
The material contained in this manual consists of information that is proprietary to PULNiX America, Inc., and may only be used by the purchasers of this product. PULNiX America, Inc. makes no warranty for the use of its products and assumes no responsibility for any errors which may appear or for damages resulting from the use of the information contained herein. PULNiX America, Inc. reserves the right to make changes without notice.
WARRANTY
All our solid-state cameras have a full three year warranty. If any such product proves defective during this warranty period, Pulnix America, Inc. will repair the defective product without charge for parts and labor or will provide a replacement in exchange for the defective product. This warranty shall not apply to any damage, defect or failure caused by improper use or inadequate maintenance and use.
Revised Printing: May, 2002
In Australia
PULNiX America Inc. Unit 16, #35 Garden Road Clayton, Vic 3168 Tel: 3-9546-0222 Fax: 3-9562-4892
In the U.K.
PULNiX Europe Ltd. Aviary Court, Wade Road Basingstoke, Hants RG24 8PE Tel: 01256-475555 Fax: 01256-466268
In Germany
PULNiX Europe Ltd. Steinbruch 5 D-8755 Alzenau Tel: 06023-4666
Fax: 06023-4667
In Japan
T akenaka System Co . Ltd. 7-1, Shinomiya Narano Cho Y amashina-ku, K yoto , 607 T el: 075-593-9787
Industrial Products Division
PULNiX America Inc. Tel: 408-747-0300 1330 Orleans Drive Tel: 800-445-5444 Sunnyvale, CA 94089 Fax: 408-747-0660
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