The material contained in this manual consists of information that is proprietary to PULNiX America, Inc., and may only be
used by the purchasers of the product. PULNiX America, Inc. makes no warranty for the use of its product and assumes no
responsibility for any errors which may appear or for damages resulting from the use of the information contained herein.
PULNiX America, Inc. reserves the right to make changes without notice.
Microsoft, Windows 98, Windows 95, Windows NT, and Windows Explorer are either registered trademarks or trademarks of
Microsoft Corporation in the United States and/or other countries.
Warranty
All of our solid-state cameras have a full three-year warranty. If any such product prov es defecti ve during this w arranty period,
PULNiX America, Inc. will repair the defective product without charge for parts and labor or will provide a replacement in
exchange for the defective product. This warranty shall not apply to any damage, defect or failure caused by improper use or
inadequate maintenance.
Certifications
CE Compliance
The TM-250 camera has been certified to conform to the requirements of Council Directive 89/336/EC for electromagnetic
compatibility and to comply with the following European Standards:
Immunity:EN50082-2/1995
Emissions:EN55011/EN61326-1, Class A
All PULNiX products bearing the CE mark have been declared to be in conformance with the applicable EEC Council Directives. However, certain factory-installed options or customer-requested modifications may compromise electromagnetic compatibility and affect CE compliance. Please note that the use of interconnect cables that are not properly grounded and shielded
may affect CE compliance.
Contact PULNiX Applications Engineering Department for further information regarding CE compliance.
FCC
This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the
FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is
operated in a commercial environment. This equipment generates, uses and can radiate radio frequency energy and, if not
installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area may cause harmful interference, in which case the user will be required to correct
the interference at his own expense.
ARNING
W
Changes or modifications to this unit not expressly approved by the party responsible for
FCC compliance could void the user’s authority to operate the equipment.
The TM-250 is an inexpensive, high-quality camera that meets a variety of application requirements.
Featuring an advanced Hyper-HAD
resolution camera offers many standard and optional features at a very af fordable price. A CCIR-format
model, the TM-260, is also available.
1.2Features
•
•
•
•
1
interline transfer 1/2" CCD imager, this miniaturized high-
Variable electronic shutter and random CCD integration
The substrate drain-type shutter mechanism provides a superb picture at various speeds without
smearing. The electronic shutter rate can be externally adjusted, from 1/60 to 1/10,000 (1/29,100 in
some operating modes) in discrete steps, via a manually controlled DIP switch on the back panel.
Miniaturized and lightweight
The use of a CCD image sensor in the video camera module and the development of special mini
C-mount lenses allow the TM-250 to be compact, lightweight, robust, and small enough to operate
just like a remoted head.
High sensitivity
The TM-250 camera is one of the most low-light sensiti v e 1/2" CCD cameras a vailable today . This
feature is especially important when using the faster shutter speeds. The CCD detects images into
the near-infrared spectrum. It requires only 1.0 lux of minimum illumination and 0.5 lux minimum
illumination at maximum gain. In general, this allows the use of a higher lens F-value while
providing a greater field depth and sharper images.
Low lag/high resistance to image burning
1. Hyper-HAD is a trademark of SONY Corporation.
TM-250 Miniature CCD Camera
Page 2
Introduction
Because the CCD is highly resistant to image burning, the camera may be exposed to bright objects
for a long period of time. Because a “smear” phenomenon may occur when shooting a very bright
object, we recommend an infrared cutoff filter to obtain a clear picture (optional).
•
AGC/MGC selection, manual gain control and gamma adjustment
These adjustments, which are particularly important in vision system applications, are externally
adjustable via switches on the rear plate.
•
Genlock circuit
A genlock circuit is built in to accept external sync for applications in which external sync is
required.
•
High resistance to magnetic field and vibration/mechanical shock
The CCD imager’s rugged design allows it to withstand strong vibration and shock with little or no
noise appearing in the picture. Since the TM-250 is not influenced by a magnetic field, it will
produce stable images even when placed next to objects such as electric furnaces, welding
machines or NMR scanners.
Quick start-up and low power consumption
•
Image capture can begin within a second after turning on the camera. The power consumption is
only 2.5W. This makes the camera excellent for use with battery-operated systems.
Camera-mounting flexibility
•
The TM-250 has tapped holes on all four sides to allow a tripod mount to be installed from any
angle.
Three-year warranty
•
The CCD solid-state image sensor allows the camera to maintain a superior performance level
indefinitely while requiring virtually no maintenance. PULNiX backs all of the TM series cameras
with a three-year warranty.
War ning: Unscrewing the camera cover or opening the camera in any way
1.3Functional Options
•
Adjustable backfocus front end
Internal IR Cut Filter (OP3-1)
will void this warranty unless prior written approval is
obtained from the factory.
TM-250 Miniature CCD Camera
1.4Applications
The miniature size of the TM-250 camera eliminates the need for a remoted imager camera in all but the
most confined spaces. This camera fits easily , both physically and functionally, into all types of machine
vision, automated inspection, and related applications. Other uses include remotely piloted vehicles,
miniature inspection devices, surveillance, microscopes, and medical equipment.
1.5System Configuration
Figure 1 (below) presents a typical system configuration for the TM-250.
Introduction
Page 3
FIGURE 1.
TM-250 System Configuration
Power
Ext. Sync
Trigger
VIdeo Output*
SECURE HATCH IN
PLACE AFTER FINAL
ADJUSTMENTS.
MGC
FRM
GAIN
CYC00
0
OFF
POWER
OFF
1.0
0
VIDEO
Computer with
Frame Grabber
Board
* Video Output is the same as BNC connector
TM-250 Miniature CCD Camera
Monitor
Page 4
Installation
2Installation
2.1Getting Started
The following instructions are provided to help you to set up your video camera system quickly and
easily. We suggest that you read through these instructions before unpacking and setting up your camera
system.
2.1.1Unpacking Instructions
W e recommend that you sav e the original packing cartons for the cameras and lenses in case you need to
return or exchange an item.
We also recommend that you bench-test any equipment being sent to another location for field
installation to assure that everything is fully operational as a system.
2.1.2Components List
Please begin by checking your order against the Components List (below) to assure that you have
received everything as ordered, and that nothing has been overlooked in the packing materials. If any
item is missing, please contact your PULNiX representative immediately.
TM-250 camera
•
•
TM-250/260 data sheet
TM-250 operation manual (if ordered)
•
2.1.3Accessories
Following is a list of additional accessories or equipment that may be recommended or required for your
particular application. Please check with your PULNiX representative before installing your video
system to determine what you might need.
Power Cable: 12P-02S Interface Cable
•
•
Power Supply: PD-12U series, and K series.
2.2Camera Setup
2.2.1Connector Pin Configurations
The TM-250 has a 12-pin connector for power input. In general, Pin #1 is
Ground and Pin #2 is +12V DC. The other pins handle a number of other input
and output functions, as shown in the table below.
K25-12V110V AC/12V DC 2.1A power supply (OEM type)
K50-12V110V AC/12V DC4.2A power supply (OEM type)
Page 5
Installation
PD-12UU100-240V AC/12V DC1.2A universal voltage power supply
PD-12UPPD-12UU with12-pin connector US plug
PD-12UEPD-12UUEuropean plug
PD-12UEPPD-12UU with 12-pin connectorEuropean plug
If you are providing power through the 12-pin connector , the PD-12UUP po wer supply is av ailable with
the 12-pin mating connector already attached to the leads from the power supply. The PD-12UU power
supply can be connected to the PULNiX power cable via a terminal strip or directly.
When wiring the PD-12 power supply directly, please note the following:
•The lead ends must be twisted together and tin soldered for strength and electrical continuity.
•Shrink tubing or a similar insulator should be used to prevent exposed leads from touching.
•The +12V lead is marked with a red stripe or white lettering; be sure not to reverse the leads.
•All connections must be properly insulated to prevent shorting.
2.2.2 (b) PULNiX Power Cables
If you are using PULNiX power cables, such as the 12P-02S, please refer to the appropriate pin-out
diagram. The color coded leads use Gray for Ground and Yellow for +12V DC.
Note: Make sure that the unused leads are not touching and that there is no possibility that the
leads could short due to exposed wires.
2.2.2 (c) “K” Series Power Supplies
The “K” series power supplies are designed primarily for OEM users who will be mounting the power
supply inside a protective enclosure. For use in exposed situations, the PD-12UU series power supplies
are recommended. Follow the directions below to connect a “K” series power supply.
1.Attach the 110V line cord to the two terminals marked “AC.” Do not plug the cord into a 110V AC
socket until you have completed steps 2 and 3.
2.Attach the Gray and Yellow leads of the power cable to the Ground and 12V DC terminals, respec-
tively.
3.Replace the plastic terminal guard on the power supply.
2.2.2 (d) Building Your Own Power Cable
Consult the pin-out for the camera purchased. Connect the Ground and +12V power leads of the PD12UUP power connector to Pin #1 and Pin #2, respectively (power must be DC regulated, and of
sufficient current to properly power the camera).
2.2.2 (e) Attaching the Power Cable to the Connector
The 12-pin connector is keyed and will only fit in one orientation. Follow these directions to properly
attach the power cable to the camera connector:
1.Rotate the connector while applying slight pressure until the keyways line up.
2.Press the connector into place until firmly seated.
3.Plug the power cord into the 100V AC socket. This will power the camera up.
TM-250 Miniature CCD Camera
Page 7
Installation
2.2.3Attaching the Video Output
Most users utilize the BNC connector for video output from the camera. Connect the output from the
camera to the input of your monitor, VCR, or switching device. The input of the monitor should be
balanced for 75Ω termination. Standard RG-59 type coaxial cable should carry a full video signal for up
to 500 feet.
To output the video and input the power and sync to a camera over a single cable, use the PULNiX
multi-conductor cables, such as the 12P-02S, etc. The mini coaxial leads in PULNiX multi-conductor
cables are designed for short runs of no longer than 100 feet.
Note:Make sure that no extraneous wires are visible which could cause a short.
2.2.4Attaching the Camera Lens
The TM-250 camera accepts 1/2" or larger format size C-mount lenses. To attach the C-mount lens to
the camera, carefully engage the threads and rotate the lens clockwise until it firmly seats on the
mounting ring. Do not force the lens if it does not seat properly. Please note that some lenses with
extremely long flangebacks may exceed the mounting depth of the camera.
2.2.5Auto-Iris Lens Setup
Auto-iris lenses with full video input can be used with the PULNiX TM-250, although this camera
model does not come equipped with auto-iris output.
Note: Make sure that the power is r emo ved from the camera before connecting or disconnecting
the auto-iris lens. There is a small chance that the auto-iris lens could be damaged by
plugging or unplugging it while the camera is powered up.
Power down the camera before installing the auto-iris lens. To install the auto-iris lens in a PULNiX
camera without an auto-iris output, wire the signal (video) on the lens into the terminal 1 Vp-p video
output on the camera.
Point the camera at a light area and then quickly towards a darker area. If everything is working
properly, the iris should adjust for the light change.
2.2.6Monitor Display Mode
For monitoring real-time video, connect the video output to a video monitor or other device.
TM-250 Miniature CCD Camera
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