The material contained in this manual consists of information that is proprietary to JAI PULNiX , Inc., and may only
be used by the purchasers of the product. JAI PULNiX , Inc. makes no warranty for the use of its product and assumes
no responsibility for any errors which may appear or for damages resulting from the use of the information contained
herein. JAI PULNiX , Inc. reserves the right to make changes without notice.
Warranty
All of our solid state cameras have a full three year warranty. If any such product proves defective during this warranty
period, JAI PULNiX , Inc. will repair the defective product without charge for parts and labor or will provide a
replacement in exchange for the defective product. This warranty shall not apply to any damage, defect or failure caused
by improper use or inadequate maintenance and use.
Certifications
UL
CE
FCC
This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the
FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment
is operated in a commercial environment. This equipment generates, uses and can radiate radio frequency energy and, if
not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will
be required to correct the interference at his own expense.
W
ARNING
Changes or modifications to this unit not expressly approved by the party responsible
for FCC compliance could void the user’s authority to operate the equipment.
TM-200 Operation Manual
JAI PULNiX, Inc.
625 River Oaks Parkway
San Jose, CA 95134
Tel:(408) 383-0300
Tel:(800) 445-5444
Fax:(408) 383-0301
The TM-200/300 is designed to be a simple yet high quality camera capable of meeting a variety of
application requirements. Featuring an advanced Had-type interline transfer 1/2" CCD imager, this
miniaturized high resolution camera offers many standard and optional features at a very affordable
price. It is available in both EIA (TM-200) and CCIR (TM-300) formats.
1.2Features
Variable electronic shutter and random CCD integration.
•
The substrate drain-type shutter mechanism provides a superb picture at various speeds without
smearing. The electronic shutter rate can be externally adjusted, from 1/60 to 1/10,000 in discrete
steps, via a manually controlled dial switch.
Miniaturized and lightweight.
•
The use of a CCD image sensor in the video camera module and the development of special mini
C-mount lenses makes it possible to produce a very compact, lightweight and robust camera small
enough to operate just like a remoted head.
•
High sensitivity.
The TM-200/TM-300 camera is one of the most low light sensitive 1/2" CCD cameras available
today. This feature is especially important when using the faster shutter speeds. The CCD detects
images into the near infrared. It requires only 1.0 lux of minimum illumination and 0.5 lux
minimum illumination at maximum gain. In general, this allows use of a higher lens f-value while
providing greater depth of field and sharper images.
Page 1
INTRODUCTION
•
Precise image geometry.
On the CCD image sensor, the photosensor elements form exact rows both horizontally and
vertically so that a very precise image geometry may be obtained.
•Low lag/high resistance to image burning.
Since the CCD is highly resistant to image burning, the camera may be exposed to bright objects
for a long period of time. Because a “smear” phenomena may occur when shooting a very bright
object, an infrared cutoff filter is recommended to obtain a clear picture.
•
AGC selection, manual gain control and gamma adjustment.
These adjustments, which are particularly important in vision system applications, are externally
adjustable via switches on the rear plate.
•
Genlock circuit.
A genlock circuit is built in to accept external sync for applications in which external sync is
required.
•
High resistance to magnetic field and vibration/mechanical shock.
Due to its ruggedized design, the CCD imager can withstand strong vibration and shock with little
or no noise appearing in the picture. Since the TM-200/TM-300 is not influenced by a magnetic
field, it will produce stable images even when placed next to objects such as electric furnaces,
welding machines or NMR scanners.
•
Quick start-up and low power consumption.
No more than 2 seconds is needed for the TM-200/TM-300 to warm up, and shooting can begin
within a second after turning on the camera. The power consumption is only 3.0W. This makes the
camera excellent for use with battery operated systems.
•
Three Year Warranty
The CCD solid state image sensor allows the camera to maintain a superior performance level
indefinitely while requiring virtually no maintenance. PULNiX backs all of the TM Series cameras
with a three-year warranty.
Warning:Unscrewing the camera cover or opening the camera in any way
will void this warranty.
1.3Functional Options
•Internal IR Cut Filter (OP3-1)
Pixel Clock Output (OP7-2)
•
•
Glassless CCD Imager (OP21)
•
DC Coupled (OP72)
Page 2TM-200 / TM-300 Miniature CCD Camera
INTRODUCTION
1.4Applications
The miniature size of the TM-200/TM-300 camera eliminates the need for a remoted imager camera in
all but the most confined spaces. This camera fits easily, both physically and functionally, into all types
of machine vision, automated inspection, and related applications. Other uses include remotely piloted
vehicles, miniature inspection devices, surveillance, microscopes and medical equipment.
FIGURE 1.
1.5System Con guration
Figure 1 (below) presents a typical system configuration in which a computer and frame grabber board
are used. A computer and frame grabber board are not required for operation of the TM-200/TM-300
camera.
TM-200 System Con guration
Power
Ext. Sync
SHUTTER
SPEED
0
9
8
7
6
5
VIDEO
FLD
AGC
1.0
GAIN
1
2
3
4
0.45
MGC
POWER
FRM
Integration
Video Output*
Computer with
Frame Grabber
Board
Monitor
TM-200 / TM-300 Miniature CCD CameraPage 3
* Video Output is the
same as BNC connector
2INSTALLATION
The following instructions are provided to help you to set up your video camera system quickly and
easily. It is suggested that you read through these instructions prior to unpacking and setting up your
camera system
2.1Getting Started
2.1.1 Unpacking Instructions
It is recommended that the original packing cartons for the cameras and lenses be saved in case there is
a need to return or exchange an item.
It is also recommended that any equipment being sent to another location for field installation be bench
tested to assure that everything is fully operational as a system.
INSTALLATION
2.1.2 Components List
Please begin by checking your order against the Components List (below) to assure that you have
received everything as ordered, and that nothing has been overlooked in the packing materials. If any
item is missing, please contact your PULNiX representative immediately.
•
TM-200 camera
•
TM-200 data sheet
•
TM-200 operations manual
2.1.3 Accessories
Following is a list of additional accessories or equipment that may be recommended or required for your
particular application. Please check with your PULNiX representative prior to the installation of your
video system to determine what you might need.
•
Power Cable: 12P-02 Interface Cable
•
Power Supply: PD-12P, PD-12P, DC-12N, or K25-12V
Page 4TM-200 / TM-300 Miniature CCD Camera
INSTALLATION
2.2Camera Setup
2.2.1 Connector Pin Con gurations
2.2.1 (a) 12-Pin Connector
The TM-200 has a 12-pin connector for power input. Generally, Pin #1 is
Ground and Pin #2 is +12V DC. The other pins handle a number of other input
and output functions, which will be discussed further in other sections.
PinDescriptionPinDescription
1GND7VD Input
2+12V DC8GND
3GND9HD Input
4Video Out10N/C
5GND11Integration
6N/C12N/C
2.2.2 Power Supply and Power Cable Setup
2.2.2 (a) Power Supplies
PULNiX recommends the following power supplies:
1
9
2
3
11
4
8
10
7
12
6
5
K25-12110V AC/12V DC 2.1A power supply
P-15-12220V AC/12V DC2.1A power supply
K50-12110V AC/12V DC4.2A power supply
PD-12P110V AC/12V DC0.5A power supply
For users providing power through the 12-pin connector, the PD-12P power supply is available with the
12-pin mating connector already attached to the leads from the power supply. The PD-12 power supply
can be connected to the PULNiX power cable via a terminal strip or directly.
When wiring the PD-12 power supply directly, please note the following:
•
Twist the lead ends together and tin solder for strength and electrical continuity.
•
Use shrink tubing or a similar insulator to prevent exposed leads from touching.
•
The +12V lead is marked with a red stripe or white lettering; be sure not to reverse the leads.
•
Properly insulate all connections to prevent shorting.
2.2.2 (b) PULNiX Power Cables
If you are using PULNiX power cables, such as the 12P-02, KC-10, etc., please refer to the pin-out
diagram. The color coded leads use Grey for Ground and Yellow for +12V DC.
Note: Make sure that the unused leads are not touching and that there is no possibility that the
leads could short due to exposed wires.
2.2.2 (c) “K” Series Power Supplies
Attach the 110V line cord to the two terminals marked “AC”. Do not plug the cord into a 110V AC
socket until later in the procedure. Next, attach the Grey and Yellow leads of the power cable to the
Ground and 12V DC terminals respectively. Be sure to replace the plastic terminal guard on the power
supply at this time.
Note: The “K” series power supplies are designed primarily for OEM users who will be
mounting the power supply inside a protective enclosure. For use in exposed situations,
the DC-12N and PD-12 are recommended.
2.2.2 (d) Building Your Own Power Cable
Consult the pin-out for the camera purchased. Connect the Ground and +12V power leads of the PC12P power connector to Pin #1 and Pin #2, respectively (power must be DC regulated, and of sufficient
current to properly power the camera).
2.2.2 (e) Attaching the Power Cable to the Connector
The 12-pin connector is keyed and will only fit in one orientation. Rotate the connector while applying
slight pressure until the keyways line up. Press the connector into place until firmly seated.
The power cord may now be plugged into the 100V AC socket, and the camera powered up.
Page 6TM-200 / TM-300 Miniature CCD Camera
INSTALLATION
2.2.3 Attaching the Video Output
Most users utilize the BNC connector for video output from the camera. Connect the output from the
camera to the input of your monitor, VCR or switching device. The input of the monitor should be
balanced for 75Ω termination. Standard RG-59 type coaxial cable should carry a full video signal for up
to 500 feet.
Users wishing to output the video and input the power and sync to a camera over a single cable can use
the PULNiX multi-conductor cables, such as the 12P-02, the KC-10, etc. The mini coaxial leads in
PULNiX multi-conductor cables are designed for short runs of no longer than 100 feet.
Note: Make sure that no extraneous wires are visible which could cause a short.
2.2.4 Attaching the Camera Lens
The TM-200/TM-300 camera accepts 1/2" or larger format size C-mount lenses. To attach the C-mount
lens to the camera, carefully engage the threads and rotate the lens clockwise until it firmly seats on the
mounting ring. Do not force the lens if it does not seat properly. Please note that some lenses with
extremely long flangebacks may exceed the mounting depth of the camera.
2.2.5 Back Focusing the Lens
To backfocus the TM-200 camera, first attach a C-mount lens in the lens mount. Be sure that the lens is
properly mounted.
Set the lens focus to infinity (if the lens is a manual iris, set the iris to a low f-stop while still retaining a
well-illuminated image). Obtain the best focus possible at this setting, then loosen the 3 miniature hex
head set screws locking the focus ring in place. Now turn the entire lens and focus ring assembly back
and forth until the best image is obtained. Tighten the focus ring set screws. Your backfocus is now set.
2.2.6 Auto-Iris Lens Setup
Auto-iris lenses with full video input can be used with the PULNiX TM-200, although this camera
model does not come equipped with auto-iris output.
Note:Make sure that the power is removed from the camera before connecting or disconnecting
the auto-iris lens. There is a small chance that damage could occur to the auto-iris lens by
plugging or unplugging it while the camera is powered up.
Power down the camera before installing the auto-iris lens. To install the auto-iris lens in a PULNiX
camera for which the auto-iris input is not supplied, wire the signal (video) on the lens into the terminal
1 Vp to peak video output on the camera.
Point the camera at a light area and then quickly towards a darker area. If everything is working
properly, the iris should adjust for the light change.
2.2.7 Monitor Display Mode
For monitoring real time video, connect the video output to a video monitor or other device.
TM-200 / TM-300 Miniature CCD CameraPage 7
INSTALLATION
2.2.8 Connectors and Cables
12-pin connector and cable: Standard cable is 12P-02 (2m, 8 conductor cable) for power and external
controls.
Page 8TM-200 / TM-300 Miniature CCD Camera
OPERATION
3OPERATION
3.1Modes of Operation
3.1.1 External Switches
FIGURE 3.TM-200 Rear Panel
Gamma switch
Up = 1.0
Down = 0.45
AGC/MGC switch
Up = AGC (Automatic Gain Control)
Down = MGC (Manual Gain Control)
* When MGC is selected, the camera gain is adjustable
with the potentiometer on the back plate.
FLD/FRM Switch
Up = FLD (Field Mode)
Down = FRM (Frame Mode)
* Select FRM for strobe applications and FLD for high
The standard factory setting for the TM-200/TM-300 camera is FIELD MODE. The mode selection is
on the back panel of the camera.
0
9
8
7
6
1
2
3
4
5
Shutter Control Switch
TM-200 / TM-300 Miniature CCD CameraPage 9
OPERATION
3.1.3 (a) Field Mode
In Field Mode, two horizontal rows are scanned together, changing the pair at each interlace scan. The
sensitivity of the CCD is doubled for one field of integration, therefore it can obtain the same sensiti vity
as in Frame Mode in half the period of time. This is an advantage when the shutter is used often.
Because of the alternating two row scanning, Moire is almost unnoticeable. While the vertical resolution
is not as good as in Frame Mode, it is sufficient to view the full vertical resolution of the TV format.
Note:Only odd fields are output in this mode. Field Mode cannot provide full frame resolution
with strobe lighting applications.
3.1.3 (b) Frame Mode
In Frame Mode, each horizontal row is scanned as interlace scanning. The integration of each pixel is
one frame period. Vertical pixel resolution is good, and exact location is obtained. A disadvantage as
compared with Field Mode is the tendency to show vertical Moire. For strobe lighting, Frame Mode
must be used to achieve full frame resolution.
3.1.4 Integration
The CCD imager of the TM-200/TM-300 can be exposed longer than normal TV timing (16.7 msec.).
This feature provides high sensitivity for dark environment applications.
Pin #11 of the 12-pin connector is the control pin for integration. It accepts standard TTL inputs. High is
considered 5 Volts and Low is considered 0 Volts. You may enable (i.e., not actually start integrating an
image) integration by applying a high signal to pin #11. Then, when a low v oltage is applied to the same
pin #11, the integration process begins. Integration blocks the transfer gate of the image data out of the
CCD array. Think of a transfer gate(sg) as a floodgate that lets water out of a lake (CCD array). Upon
returning the signal back to high which is required to end the process, the image is output.
Set the camera in frame mode to output two fields of information. In this mode, the output fields appear
to have different exposures, so this may cause problems in some applications. Set to field mode to
output one frame with only one frame of resolution, one field is doubled to obtain one frame (this is not
a true full frame of information).
3.1.5 External Sync
The TM-200/TM-300 can accept external sync from an external sync generator or frame grabber. Input
specifications:
Internal/External auto switch
fH+15.734 KHz ±5%, fV +59.95 Hz ±5%
Note:The TM-300 has a one (1) horizontal line delay between the input VD signal and the
output video. If external vertical drive (VD) is applied to the camera, it may cause the
video output to be delayed 1 HD (1 H = ~64.0 µs). If the imaging system is capable of
automatically detecting the start of video (within a few HD), then no problem will exist.
Otherwise, re-configure the video capturing sequence to delay video acquisition of 1H.
Page 10TM-200 / TM-300 Miniature CCD Camera
OPERATION
FIGURE 5.Input Signals
+5Volts
0 Volts
+5Volts
0 Volts
HD
TTL Level
VD
TTL Level
1/f(horizontal)
3 - 5µsec.
1/60
1 to 9H
3.1.6 Timing
FIGURE 6.TM-200/TM-300 Timing Chart
HD
CCD photo sensors
allocation
69.8nSec
CCD output
signal
Composite video
output
763
6
764
765
22
1.54µSec
6.7µSec
96
4570225
766
767
768
B1
B45
H register
stop period
Optical
black period
H BLK 10.7µSec
68
H SYNC
4.75µSec
818
768
64
4.47µSec
123456789
B1B2B3B4B5
D1
D22
Optical
black period
Dummy
H register
154
910
63.56µSec (1 horizontal line)
10
757
758
Image sensing period
Effective picture
period
756
52.81µSec
759
760
761
762
763
764
45
765
766
767
768B1B45
TM-200 / TM-300 Miniature CCD CameraPage 11
OPERATION
3.1.7 Interfacing to Frame Grabbers
12-pin connector or BNC.
3.1.8 Sync Output and Clock Output
TTL level internal sync and buffered pixel clock output (14.31818MHz) are available from the TM-200/
TM-300 camera. The signal is an emitter follower output requiring a termination resistor at the end of
the cable. The suggested value is from 75Ω to 330Ω.
3.2Board Layout and Adjustment
3.2.1 Processor Board
Connect Processor Board to test jig and check all functions.
Voltage Setting
AGCAdjust VR1 (AGC) so that the pot. is 2.0V.
MGCSet VR3 (MGC) at mechanical center (2.5V at pot.). Then set ext. gain pot.
(rear panel) to 3.6V at pot.
Mechanical center
AGC MAX. Adjust VR2 (AGC MAX) to 3.±0.1V at pot.
FIGURE 7.Processor Board
VR1VR2
AGC MAX
AGC
VR3
MGC
3.2.2 Mother Board
External Sync Specification
Page 12TM-200 / TM-300 Miniature CCD Camera
OPERATION
SyncInternal/External auto-switching
HD infHD = 15.734 KHz ± 5% (EIA)
fHD = 15.625 KHz ± 5% (CCIR)
VD infVD = 59.94 Hz ± 5% (EIA)
fVD = 50.00 Hz ± 5% (CCIR)
Input impedance 200Ω
TM-200 / TM-300 Miniature CCD CameraPage 13
4TROUBLESHOOTING
4.1Problems and Solutions
Following are troubleshooting tips for common problems. Generally, problems can easily be solved by
following these instructions. If the following remedies fail to offer a solution to your problems, please
contact a PULNiX representative.
4.1.1 Symptom: No Video
Remedies: Check that the following are properly connected and operational.
•Power supplies
•Power cables
•Main power source
•Shutter control
•Async mode
•Lens
TROUBLESHOOTING
4.1.2 Symptom: Dark Video
Remedies: Check that the following are properly connected and operational.
•Shutter selection
•Iris opening on the lens
4.1.3 Symptom: Non-synchronized Video
Remedies: Check that the following are properly connected and operational.
CCD Glass (BK-7) 0.75mm thickness
Refractive Index = 1.5
Glass Cover (BD-65) 1.0mm thickness
Refractive Index = 1.51
2xM6x10
5.1.4 C-Mount Speci cations
FIGURE 10.C-Mount
TM-200 / TM-300 Miniature CCD CameraPage 17
CCD Glass
The Flange Back Length of the CS-Mount is 12.5mm versus 17.526 of the C-Mount. The shorter Flange
Back Length of the “CS-Mount” allows room for the stripe filter incorporated in the color camera.
Additionally, the shorter Flange Back Length allows for reduction of the effective diameter of the first
lens and reduces the number of lens elements. The common C-Mount lens is completely compatible
with a CS-Mount camera when a 5mm extension ring is inserted between the lens and the camera.
FIGURE 11.Combination With “CS-Mount” Camera
CS-Mount Lens
APPENDIX
Focal Point
C-Mount Lens
12.5
5
17.526
Flange Surface of
C-Mount
5mm Extension Ring
Page 18TM-200 / TM-300 Miniature CCD Camera
APPENDIX
5.1.5 Front End Detail
FIGURE 12.Front End Detail
1.00
18.20
Front End
Image Plane
CCD Imager
1.41
FIGURE 13.Front End Assembly
C-Mount Ring
16.8
TM-200 / TM-300 Miniature CCD CameraPage 19
2X MOUNTING
HARDWARE
I.C.
PIN 1
FRONT
END
3X C-MOUNT RING
LOCKING SET SCREW
C-MOUNT
RING
5.2Spectral Response
FIGURE 14.Spectral Response
1.0
O.9
0.8
0.7
0.6
0.5
0.4
0.3
Relative Sensitivity
0.2
0.1
0
400
500
APPENDIX
600700800900100011001200
Wave Length (nm)
Page 20TM-200 / TM-300 Miniature CCD Camera
Industrial Products Division
JAI PULNiX Inc.
625 River Oaks Parkway
San Jose, CA 95134