Pulnix TM-1020-15, TM-1020A-15, TM-1020-15CL, TM-1020-30, TM-1020-30CL Operation Manuals

TM-1020 Series Progressive Scan Shutter Cameras
69-0076 Rev. B
Imaging Products
Notice
The material contained in this manual consists of information that is proprietary to PULNiX America, Inc., and may only be used by the purchasers of the product. PULNiX America, Inc. makes no warranty for the use of its product and assumes no responsibility for any errors which may appear or for damages resulting from the use of the information contained herein. PULNiX America, Inc. reserves the right to make changes without notice.
Microsoft, Windows 98, Windows 95, Windows NT, and Windows Explorer are either registered trademarks or trademarks of Microsoft Corporation in the United States and/or other countries.
Warranty
All of our solid-state cameras have a full three-year warranty. If any such product proves defective during this warranty period, PULNiX America, Inc. will repair the defective product without charge for parts and labor or will provide a replacement in exchange for the defective product. This warranty shall not apply to any damage, defect or failure caused by improper use or inadequate maintenance and use.
Certifications
CE Compliance
The TM-1020 series cameras have been certified to conform to the requirements of Council Directive 89/336/EC for electro­magnetic compatibility and to comply with the following European Standards:
Immunity: EN50082-2/1995 Emissions: EN55011/EN61326-1, Class A
All PULNiX products bearing the CE mark have been declared to be in conformance with the applicable EEC Council Direc­tives. However, certain factory-installed options or customer-requested modifications may compromise electromagnetic com­patibility and prohibit use of the CE mark. Please note that the use of interconnect cables that are not properly grounded and shielded may affect CE compliance.
Contact PULNiX Applications Engineering Department for further information regarding CE compliance.
FCC
This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Oper­ation of this equipment in a residential area is likely to cause harmful interference, in which case the user will be required to correct the interference at his own expense.
W
ARNING
Changes or modifications to this unit not expressly approved by the party responsible for
FCC compliance could void the user’s authority to operate the equipment.
TM-1020 Series Operation Manual Printing:June 10, 2003
PULNiX America, Inc.
1330 Orleans Drive Sunnyvale, CA 94089 Tel:(408) 747-0300 Tel:(800) 445-5444 Fax:(408) 747-0880 E-mail: imaging@pulnix.com
www.pulnix.com
R
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PULNiX AMERICA, INC.
REGISTERED TO ISO-9001
U
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FILE #A3942
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TM-1020 Series progressive Scan Shutter Cameras
i
Table of Contents
1 Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.1 Product Description. . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.2 Features. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1.3 Functional Options . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.4 System Configuration. . . . . . . . . . . . . . . . . . . . . . . . . . 4
2 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.1 Getting Started . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.1.1 Unpacking Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.1.2 Components List. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
2.1.3 Accessories and Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.2 Camera Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.2.1 Heat Dissipation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
2.2.2 Connector Pin Configurations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.2.3 Shutter Speed Control Dial (LVDS/RS-422 version) . . . . . . . . . . . .10
2.2.4 RS-232 Communication Cable (LVDS/RS-422 version) . . . . . . . . . . 10
2.2.5 Digital Output Cable (LVDS/RS-422 version) . . . . . . . . . . . . . . . . . 11
2.2.6 Camera Link Cable (CL Versions Only) . . . . . . . . . . . . . . . . . . . . . . 11
2.2.7 Power Supplies and Power Cable Setup. . . . . . . . . . . . . . . . . . . . . . 13
2.2.8 Attaching the Analog Video Output . . . . . . . . . . . . . . . . . . . . . . . . . 15
2.2.9 Attaching the Camera Lens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
3 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
3.1 Camera Rear Panel (LVDS/RS-422 Version). . . . . . . . . . . 16
3.1.1 Up/Down Switch. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
3.1.2 Digital Output Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
3.1.3 Analog Output Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
3.1.4 Power, RS-232, and External Sync Connector . . . . . . . . . . . . . . . . . 16
3.1.5 Shutter Speed Control Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
3.1.6 Mode Selection Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
3.2 Camera Rear Panel (CL Versions) . . . . . . . . . . . . . . . . . 18
3.2.1 Digital Output Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
3.2.2 Analog Output Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
3.2.3 Power and External Sync Connector . . . . . . . . . . . . . . . . . . . . . . . . 18
3.3 Progressive Scanning . . . . . . . . . . . . . . . . . . . . . . . . . 18
3.4 Electronic Shutter . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
3.5 Integration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
3.6 Asynchronous Reset. . . . . . . . . . . . . . . . . . . . . . . . . . 20
3.6.1 Internal Shutter Speed Control (TM-1020 Series) . . . . . . . . . . . . . 21
3.6.2 External VINIT With Pulse Width No-Delay
Shutter and ROI (Read-out Inhibit) (TM-1020 Series) . . . . . . . . . . . . 21
3.6.3 Internal Shutter Speed with Fast Mode (TM-1020-15 only) . . . . . . 23
3.6.4 Internal Shutter Speed with Slow Mode (TM-1020-15 Only) . . . . . 24
3.6.5 External VINIT with Pulse Width (TM-1020-15 Only). . . . . . . . . . . 25
3.7 Dynamic Range Control . . . . . . . . . . . . . . . . . . . . . . . 26
3.7.1 Programmable Look-Up Table (LUT) and Knee Control. . . . . . . . . 26
3.8 Scan Modes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
3.8.1 Full Progressive Scan. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
3.8.2 Two-Row Binning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
3.9 External Sync and Pixel Locking . . . . . . . . . . . . . . . . . 28
TM-1020 Series Progressive Scan Shutter Cameras
ii Table of Contents
3.10 Camera Timing Charts . . . . . . . . . . . . . . . . . . . . . . . . 29
3.10.1 Pixel Clock Locking (optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
3.11 Serial Communication Kit. . . . . . . . . . . . . . . . . . . . . . 33
4 LVDS-Version Camera RS-232 Commands . . . . . . . . . 34
5 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . 36
5.1 Problems and Solutions . . . . . . . . . . . . . . . . . . . . . . . 36
5.1.1 Symptom: No Video . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
5.1.2 Symptom: Dark Video . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
5.1.3 Symptom: Non-synchronized Video . . . . . . . . . . . . . . . . . . . . . . . . . 36
5.2 Information and Support Resources . . . . . . . . . . . . . . 37
6 Appendix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
6.1 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
6.1.1 TM-1020 Series Physical Dimensions. . . . . . . . . . . . . . . . . . . . . . . . 40
6.1.2 Spectral Response. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
TM-1020 Series Progressive Scan Shutter Cameras
List of Tables
TABLE 1. 12-Pin Connector (TM-1020-15) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
TABLE 2. 12-Pin Connector (CL Version) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
TABLE 3. 31-Pin Connector (MP211-031-113-4300). . . . . . . . . . . . . . . . . . . . . . . . . . 8
TABLE 4. Connector and Pinout Configurations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
TABLE 5. Shutter Speed Control Dial . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
TABLE 6. Mode Selection Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
TABLE 7. RS-232 Command List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
TABLE 8. TM-1020 Series Camera Specifications Table . . . . . . . . . . . . . . . . . . . . . . . 35
iii
TM-1020 Series Progressive Scan Shutter Cameras
iv List of Figures
FIGURE 1. TM-1020 Series System Configuration. . . . . . . . . . . . . . . . . . . . . . 4
FIGURE 2. CL (Camera Link) System Configuration . . . . . . . . . . . . . . . . . . . . 4
FIGURE 3. Rear Panel View of Digital Connector . . . . . . . . . . . . . . . . . . . . . . 8
FIGURE 4. Serial Communication Cable RS-232B-12 . . . . . . . . . . . . . . . . . . 10
FIGURE 5. Digital Output Cable 30DG-02 . . . . . . . . . . . . . . . . . . . . . . . . . . 11
FIGURE 6. Pin-out Configuration for Digital Output Cable . . . . . . . . . . . . . 11
FIGURE 7. 3M Camera Link Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
FIGURE 8. 12P-02S Interface Cable (optional). . . . . . . . . . . . . . . . . . . . . . . . 14
FIGURE 9. Internal Shutter Speed Control (TM-1020 Series). . . . . . . . . . . . 21
FIGURE 10. No-Delay Shutter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
FIGURE 11. No-Delay Shutter and Read-Out Inhibit . . . . . . . . . . . . . . . . . . . 22
FIGURE 12. Internal Shutter Speed with Fast Mode (TM-1020-15 only) . . . . 23
FIGURE 13. Internal Shutter Speed with Slow Mode (TM-1020-15 Only) . . . 24
FIGURE 14. External VINIT with Pulse Width (TM-1020-15 Only). . . . . . . . . 25
FIGURE 15. Look-Up Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
FIGURE 16. Scan Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
FIGURE 17. Physical Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
FIGURE 18. Spectral Response. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
TM-1020 Series Progressive Scan Shutter Cameras
June 10, 2003
TM-1020 Series Progressive Scan Shutter Cameras
Operation Manual
1 Introduction
1.1 Product Description
The PULNiX TM-1020 series CCD cameras. The interline-type CCD permits full vertical and horizontal resolution of very high speed shutter images and applications. The electronic shutter, which has speeds to 1/16,000 sec., can be reset asynchronously by external pulse control. The base model’s frame rate is 15 fps. A square imager format with uniform square pixels provides superior image definition in any orientation. On-chip micro lenses provide increased sensitivity.
The TM-1020 series has a full dynamic range control function, which can be set at externally selectable look-up table (LUT) knee slopes to convert 10-bit input to 8-bit output, thereby optimizing the CCD’s full dynamic range in the normal output signal range. The camera has an 8-bit, RS-422 or RS-644 digital signal output for interfacing with external image-processing systems. All the key functions are externally controlled via RS-232C. The CL models have a Camera Link output.
Multi-camera operation requires synchronized data and clock phases from each camera. The TM-1020 series has a pixel clock locking phase lock loop (PLL) for multi-camera operation that is offered as an
option.
Applications for the TM-1020 series include machine vision, medical imaging, intelligent transportation systems, high-definition graphics, on-line inspection, gauging, character reading, archiving, and high-security surveillance.
1
consists of high-resolution, high-speed monochrome progressive scan
2
1. Unless specifically mentioned, all information in this manual is relevant to all released cameras in the TM-1020 series, including TM-1020-15, TM-1020A and all variations, Camera Link versions (CL), FW version, and the TM-1020-30 and CL.
2. Pixel clock locking option not available at time of publishing. Please check with PULNiX for option availability.
TM-1020 Series Progressive Scan Shutter Cameras
Page 2 Introduction
1.2 Features
Miniaturized and lightweight
The printed circuit boards in the TM-1020 series have been arranged based on a new design philosophy. This creates modular electronics for the camera, giving it flexibility. In addition, the use of miniature solid-state components results in a compact, lightweight camera that is 44mm x 44mm x 64mm in dimensions, and weighs only 149 grams.
Imager
The TM-1020 series uses a progressive-scan interline transfer CCD that has the following features:
Resolution of 1008 x 1018 active pixels for excellent image quality.
-
-
9.0 x 9.0 µm square pixels for precise dimensional measurement.
High-speed electronic shutter capability for high dynamic resolution of moving objects and
-
electronic iris control that eliminates the need for a mechanical shutter.
-
Progressive-scan CCD eliminates interlace deterioration of image and increases ease of
computer interface.
High sensitivity and low noise at fast scanning. The 1” CCD has an excellent S/N ratio that
-
is greater than 50dB.
-
The CCD has a built-in microlens for increased quantum efficiency.
Electronic shutter
The TM-1020 series has a substrate drain-type shutter mechanism which provides superb pictures at various speeds without smearing. A built-in manual shutter speed control selects the electronic shutter rate of 1/60 (non-async mode only), 1/125, 1/250, 1/500, 1/1,000, 1/2,000, 1/4,000, 1/8,000, or 1/16,000 second.
With VINIT high (5V), the CCD keeps discharging. With a negative pulse to VINIT, the camera resets and purges the charge momentarily. Then it starts integrating for the period of shutter control set by either an external pulse width or internal shutter control. Progressive scanning permits a full 1000 lines of vertical resolution, as compared to a conventional CCD camera which captures only half the vertical lines per shutter.
Asynchronous reset
The TM-1020 series captures async reset images and provides single-shot video output with single FDV. This makes it simpler for an ordinary frame grabber to capture the async reset images. The TM-1020 series’s asynchronous reset is flexible and accepts external horizontal drive (HD) for phase locking. When the VINIT (5V) pulse is applied, it resets the camera's scanning and purging of the CCD.
The TM-1020A-15 has two modes to control the asynchronous reset and shutter speed:
External VINIT with pulse width . The duration between pulse edges controls the shutter
-
speed externally (No-delay shutter).
-
Internal shutter speed control . The speed control varies from 1/125 to 1/16,000 sec. The
video signal and FDV starts with internal V reset timing related to shutter speed.
The TM-1020-15 has three modes to control the asynchronous reset and shutter speed:
-
External VINIT with pulse width . The duration between pulse edges controls the shutter
speed externally.
-
Internal shutter speed with Fast mode . The video signal has no delay from the reset tim-
ing. (shutter speed range is 1/2,000 to 1/16,000 sec.)
TM-1020 Series Progressive Scan Shutter Cameras
Internal shutter speed with Slow mode . The speed control varies from 1/125 to 1/1,000
-
sec. The video signal starts with internal V reset timing related to shutter speed.
Output
The TM-1020 series has an 8-bit RS-644 digital output for interfacing with external image­processing systems (TM-1020-15 is RS-422 only) with RS-644 digital output available as an option. Camera Link models are designated by the letters “CL” at the end of the camera name. Please contact your PULNiX representative for details on these options and models. The analog output is 1.0 Vp-p composite video (75 Ω ) on all models.
Integration
The TM-1020 series is capable of capturing high-resolution integration images. Its CCD imager can be exposed for longer than the normal scan timing of 1/15 sec. This integration feature provides extra sensitivity for applications in dark environments. The progressive scan imager permits a full frame of resolution in non-interlace format. Integration is achieved by pulling pin #11 of the 12-pin connector to low (GND) for the frames to be integrated.
Three-Year Warranty
The CCD solid-state image sensor allows the camera to maintain a superior performance level indefinitely while requiring virtually no maintenance. PULNiX backs all of the TM-series cameras with a three-year warranty.
Page 3
Introduction
Warning: Unscrewing the camera cover or opening the camera in any
1.3 Functional Options
RS-644 (LVDS/RS-422) output.
Adjustable back-focus front end for the TM-1020 series (including Camera Link versions).
way will void this warranty unless prior written approval is obtained from the factory.
TM-1020 Series Progressive Scan Shutter Cameras
Page 4 Introduction
1.4 System Configuration
FIGURE 1.
TM-1020 Series System Configuration
Figure 1 below presents a typical system configuration for the LVDS/RS-422 version.
UP
1
0
0
1
2
F
9
3
E
2
4
D
8
3
5
C
7
6
B
4
7
5
6
A
8
9
DIGITAL
8
7
POWER
DOWN
VIDEO
BNC cable
Monitor*
Computer with frame-grabber board
PD-12 (series) power supply
Power and Ext. Sync
OR
30DG-02
RS-232B-12 cable in CS-232E kit
12-pin connectors
12P-02S
SHUTTER MODE
1
9
2
10
3
11
12
456
FIGURE 2.
CL (Camera Link) System Configuration
Figure 2 below presents a typical system configuration for the Camera Link version.
26CL-02-26
CAMERA LINK
1
9
2
8
10
3
7
11
Power and Ext. Sync
12P-02S
12
456
POWER VIDEO
or
PD-12P (series) power supply
Monitor*
Computer with Camera Link™ frame grabber
*PULNiX PVM-942 or PVM-1242 monitor can be used with camera in two-row binning mode.
TM-1020 Series Progressive Scan Shutter Cameras
2 Installation
2.1 Getting Started
Page 5
Installation
The following instructions are provided to help you to set up your camera quickly and easily. We suggest that you read through these instructions before you unpack and set up your camera system.
2.1.1 Unpacking Instructions
We recommend that you save the original packing cartons for the cameras and accessories in case you need to return or exchange an item.
We also recommend that you bench-test any equipment being sent to another location for field installation to assure that everything is fully operational as a system.
2.1.2 Components List
Please begin by checking your order against the Components List shown below to assure that you have received everything as ordered, and that nothing has been overlooked in the packing materials. If any item is missing, please contact your PULNiX representative immediately.
TM-1020 series camera
Camera-specific data sheet
Camera-appropriate operation manual (if ordered)
2.1.3 Accessories and Options
Following is a list of additional accessories and options that may be required for your application. Please check with your PULNiX representative before you install your camera to determine what you might need.
Digital output cable 30DG-02
Serial Communication Kit CS-232E
PD-12U series power supply
12P-02S power cable
26CL-02-26 Camera Link cable (for TM-1020 Camera Link models)
2.2 Camera Setup
2.2.1 Heat Dissipation
The TM-1020 series camera from PULNiX America, Inc., is a compact 1K by 1K camera. Since all the electronics have been packed in a compact package, the outer case of the camera gets hot due to heat
TM-1020 Series Progressive Scan Shutter Cameras
Page 6 Installation
dissipation. For optimal performance, PULNiX recommends using a cooling fan to set up a positive air flow around the camera and following the precautions below.
Mount the camera on a large heat sink (camera bracket) made out of conductive material like alu-
minum.
Make sure the flow of heat from the camera case to the bracket is not blocked by a non-conductive
material like plastic.
Make sure the camera has enough open space around it to facilitate the free flow of air.
Please contact PULNiX America, Inc. at (800) 445-5444 or send an email to imaging@pulnix.com if you have any questions.
2.2.2 Connector Pin Configurations
2.2.2 (a) 12-Pin Connector (LVDS/RS-422 version)
The TM-1020 series has a 12-pin Hirose connector for power input, serial communication, and signal integration. Pin #1 is Ground and Pin #2 is +12V DC. Other pins handle a number of input and output functions, as shown in Table 1 below.
TABLE 1. 12-Pin Connector (LVDS/RS-422 version)
Pin Description Pin Description
1 GND (power) 7 VD In
2 +12V DC 8 Strobe Out
3 GND (analog) 9 HD In
4 Video Out 10 RXD (RS-232)
5 GND (digital) 11 Integration Control
6 VINIT In 12 TXD (RS-232)
1
9
2
10
3
11
4
5
12
8
7
6
TM-1020 Series Progressive Scan Shutter Cameras
Page 7
Installation
2.2.2 (b) 12-Pin Connector (Camera Link Version)
The CL versions have a 12-pin Hirose connector for power input and signal integration. Pin #1 is Ground and pin #12 is +12V DC. The pin-out table is shown below. For TM-1020-15CL, serial communication camera control is done via the Camera Link connector on the rear panel of the camera.
TABLE 2. 12-Pin Connector (CL Version)
Pin Description Pin Description
1 GND 7 VD in
2 +12V DC 8 Strobe out
3 GND (analog) 9 HD in
4 Video out 10 N/C
5 GND (digital) 11 Integration Control
6 VINIT in 12 N/C
1
9
2
10
3
11
4
5
12
8
7
6
TM-1020 Series Progressive Scan Shutter Cameras
Page 8 Installation
2.2.2 (c) Digital Output Connector (LVDS/RS-422 only)
The LVDS/RS-422 version has a 31-pin AirBorn connector (MP211-031-113-4300) on the rear panel to output 8-bit, RS-644 video data. The TM-1020-15 is 8-bit, RS-422 video data. The connector pin-out is shown in the figure below.
FIGURE 3. Rear Panel View of Digital Connector
16
1
31
TABLE 3. 31-Pin Connector (MP211-031-113-4300)
17
1
Pin# Description I/O Pin # Description I/O
1 CLK+ Out 17 CLK- Out
2 LDV+ Out 18 LDV- Out
3 FDV+ Out 19 FDV- Out
4 GND 20 VINIT
[INTEG
5 EXT HD (TTL)
[EXT CLK+
6 INTEG
[HD+
7 N/C
[Vinit+/(VD+) In
In
In]
In
In]
21 [EXT VD (TTL)
[EXT CLK- In]
22 N/C
[HD- In]
23 GND
[Vinit-/(VD-) In]
8 D0+ Out 24 D0- Out
9 D1+ Out 25 D1- Out
10 D2+ Out 26 D2- Out
11 D3+ Out 27 D3- Out
12 D4+ Out 28 D4- Out
13 D5+ Out 29 D5- Out
14 D6+ Out 30 D6- Out
15 D7+ Out 31 D7- Out
16 GND
In
In]
1. Note: CLK: data clock; LDV: Line Data Valid; FDV: Frame Data Valid; INTEG: Integration con­trol; EXT CLK: External pixel clock; [ ]: Differential input option.
TM-1020 Series Progressive Scan Shutter Cameras
Installation
The CL version has a 26-pin connector on the rear panel to output Camera Link data. The connector pin-out is shown in Table 4 on page 9.
13
TABLE 4. Connector and Pin-out Configurations
Pin # Description I/O Pin # Description I/O
1 GND 14 GND (Shield)
2 Tx OUT 0- Out 15 Tx OUT 0+ Out
3 Tx OUT 1- Out 16 Tx OUT 1+ Out
4 Tx OUT 2- Out 17 Tx OUT 2+ Out
5 Tx CLK OUT - Out 18 Tx CLK OUT+ Out
6 Tx OUT 3- Out 19 Tx OUT 3+ Out
7 SerTC+ In 20 SerTC- In (LVDS/RS-422 or
8 SerTFG- Out 21 SerTFG+ Out
9 VINIT- In 22 VINIT+ In
10 INTEG+ In 23 INTEG- In
11 N/C 24 N/C
12 N/C 25 N/C
13 GND 26 GND
1
1426
Camera Link Connector
RS-232)
Page 9
Note: SerTC: Serial To Camera
SerTFG: Serial to Frame Grabber
2.2.2 (d) Analog Output Connector
The TM-1020 series has a BNC connector on the rear panel to output analog video data. See Section 2.2.4 on page 10 for additional information on analog video output.
TM-1020 Series Progressive Scan Shutter Cameras
Page 10 Installation
2.2.3 Shutter Speed Control Dial (LVDS/RS-422 version)
Shutter speed can be selected by switching the shutter dial to the appropriate setting (0 through 9). The factory default settings correspond to the shutter speeds as shown in Table 5 below.
TABLE 5. Shutter Speed Control Dial
Manual Async
0 no shutter no shutter
1 1/60 1/16,000
2 1/125 1/8,000
3 1/250 1/4,000
4 1/500 1/2,000
5 1/1000 1/1,000
6 1/2,000 1/500
7 1/4,000 1/250
8 1/8,000 1/125
9 1/16,000 Ext. pulse-width control
2.2.4 RS-232 Communication Cable (LVDS/RS-422 version)
FIGURE 4. Serial Communication Cable RS-232B-12
40±3mm
MALE
75mm
±5mm
The RS-232 controller set CS-232E includes the RS-232B-12 interface cable, software disk, and a quick-start card. The TM-1020 (RS-422 and LVDS/RS-422 version) camera’s built-in look-up table (LUT) can be controlled by an external RS-232 interface. The camera settings can be programmed or changed using the communication cable and software. Commands from the RS-232 interface will over­write the rear panel switch settings of the camera. Please refer to the AccuPiXEL Series Camera-Control Software manual for details on the graphical user interface.
2000±20mm
190±5mm
1925±10mm
FEMALE
1
6
59
TM-1020 Series Progressive Scan Shutter Cameras
2.2.5 Digital Output Cable (LVDS/RS-422 version)
FIGURE 5. Digital Output Cable 30DG-02
Female
1
17
31
16
25.0mm
1.00 in
78.74 in (2 meters)
The TM-1020 series camera uses the cable 30DG-02 from PULNiX as a digital output cable. This cable has a 31-pin AirBorn connector on the camera end and a 37-pin D-sub male connector on the other end. Contact your PULNiX representative regarding availability of interface cables for specific frame grabber models. Pin-out configuration for the digital cable is shown below.
FIGURE 6. Pin-out Configuration for Digital Output Cable
Page 11
Installation
Male
1
20
19
37
FROM 31 PIN CONN
PIN 1 PIN 2 PIN 3 PIN 4 GND PIN 5 HD PIN 6 INTEG PIN 7 PULSE PIN 8 PIN 9 PIN 10 PIN 11 PIN 12 PIN 13 PIN 14 PIN 15 PIN 16 NC PIN 17 PIN 18 PIN 19 PIN 20
TO 37 PIN CONN
PIN 1 PIN 2 PIN 3 PIN 16 GND
PIN 8 PIN 9 PIN 10 PIN 11 PIN 12 PIN 13 PIN 14 PIN 15
PIN 20 PIN 21 PIN 22 PIN 17
WIRE COLOR
OR 1RED GRY 1RED WHT 1RED YLW 1RED PINK 1RED OR 2RED GRY 2RED WHT 2RED YLW 2RED PINK 2RED OR 3RED GRY 3RED WHT 3RED YEL 3RED PINK 3RED
OR 1BLU GRY 1BLU WHT 1BLU YEL 1BLU
FROM 31 PIN CONN) TO 37 PIN CONN
PIN 21 VD PIN 22 EN/INTEG PIN 23 GND PIN 24 PIN 25 PIN 26 PIN 27 PIN 28 PIN 29 PIN 30 PIN 31
PIN 23 GND PIN 27 PIN 28 PIN 29 PIN 30 PIN 31 PIN 32 PIN 33 PIN 34
PIN 35 GND
N/C
PINS 4, 5, 6, 7 18,19, 24, 25,26, 36, AND 37
WIRE COLOR
PIN 1BLU OR 2BLU GRY 2BLU WHT 2BLU YLW 2BLU PINK 2BLU OR 3BLU GRY 3BLU WHT 3BLU YLW 3BLU PINK 3BLU
SHIELD
2.2.6 Camera Link Cable (CL Versions Only)
The 26CL-02-26 cable assembly has been standardized as the Camera Link cable. This cable has a 26­pin connector on both ends. This is a straight-through cable and the pin-out configuration is shown in Table 4 on page 9. Contact PULNiX for cable lengths other than 2 meters.
TM-1020 Series Progressive Scan Shutter Cameras
Page 12 Installation
FIGURE 7. 3M Camera Link Cable
26 Position
High Density
Mini D Ribbon
(MDR) Male Plug
14
1
15 16
23
17
4
18 19
56
7
20 21
89
22
10
23
11
24
12 13
25 26
Cable
2X
Thumbscrews
2X Thumbscrews
26 Position
High Density
Mini D Ribbon
(MDR) Male Plug
25 26
12 13
24
11
23
10
22
89
20 21
7
56
18 19
4
17
23
15 16
1
14
Note: For CL versions, serial communication for camera control is done via the Camera Link
connector on the rear panel of the camera.
TM-1020 Series Progressive Scan Shutter Cameras
Installation
2.2.7 Power Supplies and Power Cable Setup
2.2.7 (a) Power Supplies
The TM-1020 series camera requires 12V DC power that is obtained through the 12-pin connector located on the rear panel of the camera. PULNiX recommends the following power supplies:
K25-12 110V AC/12V DC 2.1A power supply (OEM type)
K50-12 110V AC/12V DC 4.2A power supply (OEM type)
PD-12UU 100-240V AC/12V DC 1.2A universal voltage power supply,
US Plug
PD-12UUP PD-12UU with12-pin connector US plug
PD-12UE PD-12UU European plug
PD-12UEP PD-12UU with 12-pin connector European plug
Page 13
For users providing power through the 12-pin connector, the PD-12P, PD-12UEP and PD-12UUP power supplies are available with the 12-pin mating connector already attached to the leads from the power supply. The PD-12UU and PD-12UE power supplies can be connected to the PULNiX power cable via a terminal strip or directly.
When wiring the PD-12UU and PD-12UE power supplies directly, please note the following:
The lead ends must be twisted together and tin-soldered for strength and electrical continuity.
Shrink tubing or a similar insulator should be used to prevent exposed leads from touching and
shorting.
The +12V lead is marked with a red stripe or white lettering; be sure not to reverse the leads.
All connections must be properly insulated to prevent shorting.
2.2.7 (b) PULNiX Power Cables
If you are using PULNiX power cables such as the 12P-02S, please refer to the 12-pin connector pin­out diagram in “12-Pin Connector (LVDS/RS-422 version)” on page 6. The cable pin-out diagram is shown in Figure 8 below. The color-coded leads use Gray for Ground and Yellow for +12V.
TM-1020 Series Progressive Scan Shutter Cameras
Page 14 Installation
FIGURE 8. 12P-02S Interface Cable (optional)
+12 V
Male
GND (Gray) Power (Yellow) Video Out (Red Coax) HD In (White Coax)
VD In (Black Coax)
}
12P-02S Interface Cable
Pin# Lead Color Function Pin# Lead Color Function
1 Gray GND 7 Black coax VD Input
2 Yellow +12V DC 8 White coax shield Strobe out
3 Red coax shield GND 9 White coax HD Input
4 Red coax Video Out 10 Brown RXD (RS-232)
5 Orange coax shield GND 11 Blue Integration
6 Orange coax VINIT IN 12 Black coax shield TXD (RS-232)
Monitor
Analog Frame Grabber
Note: Make sure that the unused leads are not touching and that there is no possibility that
exposed wires could cause the leads to short.
2.2.7 (c) “K” Series Power Supplies
The “K” series power supplies are designed primarily for OEM users who will be mounting the power supply inside a protective enclosure. For use in exposed situations, the PD-12 series power supplies are recommended.
1. Attach the 110V line cord to the two terminals marked “AC.” Do not plug the cord into a 110V AC
socket until later in the procedure.
2. Attach the Gray and Yellow leads of the power cable to the Ground and 12V DC terminals, respec-
tively.
3. Replace the plastic terminal guard on the power supply.
2.2.7 (d) Building Your Own Power Cable
Refer to the 12-pin connector pin-out in Section 2.2.2 (a on page 6. Connect the Ground lead to pin #1, and the +12V DC lead to pin #2 of the 12-pin connector. Power must be DC-regulated, and of sufficient current to properly power the camera.
2.2.7 (e) Attaching the Power Cable to the Connector
The 12-pin connector is keyed and will only fit in one orientation. Follow these directions to properly attach the power cable to the camera connector:
1. Rotate the connector while applying slight pressure until the keyways line up.
2. Press the connector into place until firmly seated.
TM-1020 Series Progressive Scan Shutter Cameras
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