Public Bike Owner's Manual And Assembly Manual

Bike Owner’s Manual and Assembly Guide
www.publicbikes.com
+1 888 450 0123
Ali Valentova
PUBLIC Employee: Operations
Letter from PUBLIC
Our bikes have been specifically designed for safe city riding. We’ve included fea­tures such as European style upright handlebars, tires with reflective strips, solid brakes, and really strong steel frames. But these do not really make bicycling safe. Nor does a helmet. The most important element is your own good sense and aware­ness, and the respect you give to conditions, and to the other brothers and sisters on the road, and maybe our Federico Red Bell (see website to order). Why? It will help you communicate to other riders and pedestrians with a pleasant tone. It is pretty. It is a gentle reminder to converse with respect. It may be the antidote to road rage and confrontation. It might remind us to smile. It is a symbol of civility.
We envisage a day when bicyclists and pedestrians and cars can co-exist with a little more respect and civility. What if car drivers’ first thought when seeing someone on a bike was, “How great, there is one less person in a car causing congestion on my daily commute.” What if bicyclists’ first thought upon seeing cars crowding a street was, “Too bad those people don’t have smart public transportation as an alternative to their cars.” The 20th century has left most of us with cities that are not as friendly to pedestrians and bicyclists as they are to cars. But this is all changing for the better, and we are part of this movement in our own civil way.
Thanks for being part of PUBLIC.
Rob Forbes Founder
This Bicycle Manual and Assembly Guide are included to help make your PUBLIC bicycle experience as simple and safe as possible. A lot of it is written for the indus­try by the industry and it not so consumer friendly. We also offer your some additional assistance. Please call us at 1-888-450-
0123. We will always have someone on hand to answer your call Monday–Friday between 9AM and 5PM PST. You may also find our website www.publicbikes.com helpful with FAQ’s, assembly videos, and more.
Like all bikes PUBLIC Bikes require rou­tine maintanence. We recommend visiting your local bike shop for a tune-up every 3-6 months depending on how often you ride.
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Contents
Tech 17 Wheels 17 Front Wheel Secondary Retention Devices 17 Removing and Installing Wheels 17 • Removing a Front Wheel 17
           
Brakes 18 Brake Controls and Features 19 How Brakes Work 19 Shifting Gears 20 How an Internal Gear Hub Drivetrain Works 20
           
How a Derailleur Works 21
           
Pedals 22 Tires and Tubes 22 Tires 22 Tire Valves 23
Service 24 Service Intervals 24 If Your Bicycle Sustains An Impact 25
Appendix A Fastener Torque Specifications 26
Warranty 26
Call-Out Illustration 2
General Warning 3
A Special Note to Parents 3
Bicycle Assembly Steps 4
First 8
Bicycle Fit 8 Safety First 8 Mechanical Safety Check 8 First Ride 10
Safety 10 The Basics 10 Riding Safety 11 Off-road Safety 12 Wet Weather Riding 12 Night Riding 12 Changing Components or Adding Accessories 13
Fit 14 Standover Height 14 Diamond Frame Bicycles (D, V) 14 Step-through Frame Bicycles (M, C) 14 Seat Position 14 Handlebar Height and Angle 16 Control Position Adjustments 16 Brake Reach 16
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Bicycle Owner’s Manual
MY2012 // Model Year 2012 Modified from BPSA 9th Edition, 2007
PUBLIC www.publicbikes.com 1-888-450-0123
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1. Wheel
2. Chain
3. Chainring
4. Pedal
5. Seat Post
6. Seat
7. Fender
8. Frame
9. Steerer Tube
10. Quill Stem
11. Handlebars
12. Brake Lever
13. Fork
14. Brakes
15. Kickstand
16. Chain Guard
17. Internal Hub
18. Derailleur
19. Gear Shifter
20. Sprocket
21. Dropouts
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This Manual contains many “Warnings” and “Cautions” concerning the conse­quences of failing to maintain or inspect your bicycle and failing to follow safe urban cycling practices.
• The combination of the safety alert symbol and the word WARNING indi- cates a potentially hazardous situation, which, if not avoided, could result in serious injury or death.
• The combination of the safety alert symbol and the word CAUTION indi- cates a potentially hazardous situation, which, if not avoided, may result in minor or moderate injury. This notation may also direct attention to unsafe practices.
Many of the “Warnings” and “Cautions” say “you may lose control and fall.” Because any fall can result in serious injury or even death, we do not always repeat the warning of possible injury or death.
It is impossible to anticipate every situation or condition that can occur while riding. Therefore, this Manual makes no repre­sentation about the safe use of the bicycle under all conditions. There are risks associated with the use of any bicycle that cannot be predicted or avoided, and are the sole responsibility of the rider.
A Special Note to Parents
As a parent or guardian, you are
IMPORTANT
This manual contains important safety, performance and service information. Read it before you take the first ride on your new bicycle, and keep it for reference.
Additional safety, performance and service information for specific components on your bicycle, or for accessories such as helmets or lights that you purchase, may also be available. In case of a conflict between the instructions in this manual and information provided by the manu­facturer, always follow the manufacturer’s instructions.
If you have any questions or do not under­stand something, give PUBLIC a call or consult with your local qualified bicycle shop.
NOTE: This manual is not intended as a comprehensive use, service, repair or maintenance manual. Please see your local bicycle shop for all service, repairs or maintenance.
GENERAL WARNING
Like any sport, bicycling involves risk of injury and damage. By choosing to ride a bicycle, you assume the responsibility for that risk. You will need to know—and to practice—the rules of safe and responsible urban riding and of proper use and mainte­nance, which can reduce risk of injury.
responsible for the activities and safety of your minor child. Before permitting your child ride the bicycle, you should read this manual and review its warnings and the bicycle’s functions and operating proce­dures with your child. Be aware that some of your responsibilities include:
• Making sure that the bicycle is properly fitted to the child.
• Checking that the bicycle is in good repair and safe operating condition.
• Ensuring you and your child have learned and understand how to safely operate the bicycle, obey applicable local motor vehicle, bicycle and traffic laws, and common sense rules of safe and responsible bicycling.
WARNING: Make sure that your child always wears a CPSC approved bicycle helmet when riding, and that your child understands it is for bicycling only and must be removed when not riding. A bicycle helmet must not be worn while playing or while not riding a bicycle. Failure to follow this warn­ing could compromise the helmet and result in serious injury or death during bicycle operation. Any helmet that was worn during a collision with head impact should be replaced, even if there is no obvious damage to the helmet.
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UNPACKAGING
• Open box, remove bicycle, seat and seatpost, and parts box.
• Remove all packaging. Take care when cutting zip ties to not scratch frame.
• Remove front wheel slowly, making sure to not bend spokes or scratch rims or crank (
Figure 1).
STEM INSTALLATION
• Install stem of bicycle in fork by sliding quill of stem and expander wedge into fork steerer tube (
Figure 2). Make
sure that the minimum insert line on stem is inserted fully in fork and is NOT visible (Figure 3). Tighten stem bolt with a 6mm hex Allen wrench (Figure 4).
• Make sure to have cable(s) routed properly to guarantee
TOOLS NEEDED:
 Scissors or Box Cutter  6mm hex Allen wrench  5mm hex Allen wrench  4mm hex Allen wrench
 15mm or adjustable
wrench
 Philips head screwdriver  Flat head screwdriver
Bicycle Assembly Steps
Your PUBLIC bicycle comes directly to you 99% assembled. The instructions will guide you through the additional steps necessary to complete assembly. However, PUBLIC strongly suggests having your bicycle assembled by a qualified bicycle mechanic or bicycle shop. We feel everyone needs a good local bicycle shop for follow-up service and maintenance as well. To help you find a qualified bicycle shop in your area give us a call at 1.888.450.0123 or email us at customer- service@publicbikes.com.
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proper function. If cables are not routed properly, remove stem and move cables until correct, then reinstall and tighten stem.
NOTE: The 8-speed cable is attached from below (Figure 5a), the 3-speed and 7-speed cable is attached from above (Figure 5b).
FRONT BRAKE/FENDER INSTALLATION
• Unthread nut from front brake mounting bolt. Remove all spacers and washers (Figure 6).
• Assemble front brake and fender by sliding brake mounting bolt with large smooth spacer thru the upper fender mount. Install serrated washer, and slide thru fork front brake mounting hole (Figure 7). Tighten nut down until lightly tightened using a 5mm hex Allen wrench (Figure 8).
• Unthread bolts from fork dropout eyelets (Figure 9). Slide bolts thru lower fender mounting strut holes, and tighten bolts into fork dropout eyelets with a 4mm hex Allen wrench (Figure 10).
FRONT WHEEL INSTALLATION
• In parts box, find front wheel axle mounting nuts and washers.
• Read the sidewall of the tire to determine proper mount­ing direction of front wheel.
• Slide wheel into fork, placing fork dropouts onto front wheel axle
(Figure 11).
• Install front wheel axle mounting nuts and washers, and tighten using a 15mm or adjustable wrench
(Figure 12).
FRONT BRAKE ALIGNMENT
• Loosen front brake mounting nut on back of fork with a 5mm hex Allen wrench.
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• With front wheel installed and tightened, squeeze front brake and, at the same time, tighten the brake mount­ing nut. This aligns your front brake with the front wheel
(Figure 13).
REAR FENDER INSTALLATION
• The rear fender of your PUBLIC bike comes 75% installed. To complete installation, first remove the lower strut mounting bolts from rear dropout eyelets
(Figure 14).
• Slide bolts thru lower fender mounting strut holes, and tighten bolts into rear dropout eyelets with a 4mm hex Allen wrench
(Figure 15).
FOR 3-SPEED PUBLIC BIKES ONLY: REAR CLICKBOX INSTALLATION
• Your 3-speed PUBLIC bike needs to have the shift mechanism for the rear hub installed, otherwise it will not work. This is an easy process.
• First, locate the push rod in the parts box
(Figure 16).
• Slide push rod into rear hub axle hole, pushing it in until you feel it contact the internal gear mechanism
(Figure 17).
• Slide the clickbox onto the rear axle
(Figure 18).
• Tighten the clickbox onto hub by using a 5mm hex Allen wrench to tighten the bolt located at the back of the clickbox
(Figure 19).
PEDAL INSTALLATION
• Remove pedals from parts box. Check on the pedal axle to determine which pedal is the right pedal and which pedal is the left pedal. The right pedal will always be marked with an “R” on the axle. This goes on the right
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side of the bike, the side with the chain.
• Using your hand, begin threading the right pedal into the right crankarm by turning the pedal axle CLOCKWISE
(Figure 20). Once the pedal threads are engaged
(ensuring no cross-threading), use a 15mm or adjustable wrench to tighten right pedal
(Figure 21).
• Using your hand, begin threading the left pedal into the left crankarm by turning the pedal axle COUNTER­CLOCKWISE
(Figure 22). Once the pedal threads are
engaged (ensuring no cross-threading), use a 15mm or adjustable wrench to tighten left pedal.
SEAT AND SEATPOST INSTALLATION
• Using a 6mm hex Allen wrench, loosen seat clamp bolt on bicycle
(Figure 23).
• Slide seatpost into seat tube of bicycle, making to ensure that the minimum insertion line of seatpost is fully in seat tube and is NOT visible
(Figure 24).
• Put seat at proper height and tighten seat clamp bolt on bicycle using a 6mm hex Allen wrench.
REFLECTORS INSTALLATION
• Remove screw with screwdriver to open up plastic bracket attachment of both the front and rear reflectors
(Figure 25).
• Mount the front white reflector on the center part of the handlebars. Ensure reflector is facing out and straight and tighten with screwdriver until snug
(Figure 26).
• Mount the rear red reflector on the seat post. Ensure reflector is facing out and straight and tighten with a screwdriver until snug
(Figure 27).
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