Ptek FM150ES Operating Manual And User Manual

FM150ES

Operating Manual

and User Guide

Version 1.1— May 2009

PTEK 111 N. Vista Rd. Ste 3E Spokane Valley, WA 99212 (509) 290-6652 customerservice@ptekpower.com Website: ptekpower.com

PTEK LLC reseves the right to revise and change any and

all information included in this document.

ALL RIGHTS RESERVED. No part of this publication may be reproduced in any form, by photocopy, microfilm, retrieval system, or by any other means now known or hereafter invented without the prior written permission of PTEK LLC.

The information in this publication has been carefully checked and is believed to be accurate. However, PTEK assumes no responsibility for inaccuracies. PTEK LLC retains the right to make changes to this publication at any time without prior notice. PTEK does not assume any liability arising from the application or use of this publication or the product(s) described herein.

RESTRICTED RIGHTS LEGEND: Use, duplication, or disclosure by the United States Government is subject to the restrictions set forth in DFARS 252.227-7013 (c)(1)(ii) and FAR 52.227-19.

TRADEMARKS and SERVICEMARKS

PTEK

All other trademarks, servicemarks, or registered trademarks used in this publication are the property of their respective owners.

is a registered trademark of PTEK LLC (Limited Liability Corporation).

PTEK Customer Support

FM150ES Operating Manual and User Guide, Version 1.0

March 2009

Part Number: 100101-001

FM150ES Operating Manual and User Guide

Revision History

Version 1.0......................................................................................... March 2009

Version 1.1......................................................................... ................... July 2009

PTEK Corporation

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FM150ES Operating Manual and User Guide

Limited Warranty

PTEK LLC (SELLER) warrants that products are free from defects in material and workmanship and meet the performance specifications stated; however:

A. SELLER liability under this Warranty is limited to repairing or replacing, at its option, any product

delivered not conforming to this Warranty;

B. This Warranty is limited to a period of three years; C. Minor deviations from specifications that do not affect performance are excluded from this W arranty;

and

D. SELLER shall be liable under this Warranty only if:

1. SELLER is promptly notified in writing by the BUYER upon d isco very of th e failure of any

product to conform to this Warranty,

2. The product is returned to the SELLER, with transportation charges prepaid by the BUYER,

3. The Product is received by SELLER not later than ten (10) days after the last day of the two-

year period of this Warranty, and

4. SELLER examination of the product discloses the SELLER’s reasonable satisfaction that

such defects or failures as may exist have not been caused by misuse, neglect, improper installation, repair, alteration, accident, or shipping.

The BUYER will repay freight to and from SELLER on products serviced here under at SELLER’s plant; but SELLER may, at its option, elect to perform any repairs here under at the BUYER’s place of business.

The foregoing constitutes SELLER’s entire Warranty expressed, implied, and/or statutory, except as to title, and state the full extent of SELLER’s liability to the BUYER or to any other party for any breach of such Warranty and for damages, whether direct, special, incidental, or consequential; and other than as expressly provided in this document. No Warranties, expressed or implied, including any Warranty or merchant ability or of fitness for a particular purpose, are made. No employee, representative, or agent of SELLER has any authority, expressed or implied, to alter or to supplement the terms of this Warranty.

Warranty Service

The Limited Warranty covers parts and labor to the original purchaser for three years. Damage caused by misuse or shipping is excluded from the Warranty.

PTEK

Customer Service Manager 1723 Little Orchard Street—Unit D San Jose, CA 95125 (408) 448-3342

PTEK Corporation

Safety Instructions

To maximize user safety and ensure correct device operation, all instructions contained in this section should be read carefully.

Caution: It is important that the user observe all warnings and instructions that are on the device and contained in this manual.

Before Applying Power

Warning: DO NOT OPERATE IN AN EXPLOSIVE ATMOSPHERE

Operation of the FM150ES in the presence of flammable gasses or fumes can endanger persons proximate to the site of operation.

FM150ES Operating Manual and User Guide

Safety Instructions

Verify that the line voltage is 115VAC.

Ground the Exciter

Caution: NO NOT REMOVE THE EXCITER COVER

Removal of the exciter cover will invalidate the FM150ES Warranty. Component replacement and internal adjustments must be made only by PTEK qualified service personnel.

To minimize shock hazard, the exciter chassis must be connected to an electrical ground, the exciter must be connected to the AC power mains through a three-conductor power cable, with the third wire connected to an electrical ground (safety ground) at the power outlet. Any interruption of the protective (grounding) conductor or disconnection of the protective earth terminal will cause a potential shock hazard that could result in personal injury . If the exciter is to be ener gized by any other source be certain that the chassis is connected to a separate safety ground.

PTEK Corporation

FM150ES Operating Manual and User Guide

Fuses

Only fuses with the same required current, voltage rating, and specified type (normal blow, time delay, etc.) should be used. Do not use repaired fuses or short-circuited fuseholders. To do so could cause a shock or fire hazard.

Output Connector

Warning: The type-N output connector carries dangerously high RF voltages that present shock and burn hazards. Never operate the FM150ES exciter without properly terminating the output connector in either an adequately rated load or antenna.

Electrostatic Discharge (ESD)

A sudden discharge of electrostatic electricity can destroy static-sensitive devices or micro-circuitry. Proper packaging and grounding techniques are necessary precautions to prevent damage. Always take industry-standard precautions.

Grounding Methods

Guard against electrostatic damage at workstations by following these steps:

1. Cover workstations with approved anti-static material. Provide a wrist strap connect-

ed to a work surface and properly grounded tools and equipment.

2. Use anti-static mats, heel straps, or air ionizers to give added protection.

3. Handle electrostatic-sensitive components, boards, and assemblies by the case or the

PCB edge.

4. Avoid contact with pins, leads, or circuitry.

5. Turn off power and input signals before inserting and removing connectors or test

equipment.

6. Keep the work area free of non-conductive materials such as ordinary plastic assem-

bly aids and Styrofoam.

7. Use field service tools, such as cutters, screwdrivers, and vacuums that are conduc-

tive.

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General Safety Rules

• The device must be used in accordance with the instructions for use.

• Electrical installations in the room must correspond to the requirements of respective regulations.

• Take care that there are no cables, particularly mains cables, in areas where persons can trip over them.

• Do not use a mains connection in sockets shared by a number of other power consumers. Do not use an extension cable.

• Only use the mains cable supplied.

• The unit is completely disconnected from the power source only when the power cord is disconnected from the power source. Therefore the power cord and its connectors must always remain easily accessible.

• Do not set up the device in the proximity of heat sources or in a damp location. Make sure the device has adequate ventilation.

FM150ES Operating Manual and User Guide

Safety Instructions

• All plugs on the connection cables must be screwed or locked to the chassis housing.

• The device is designed to be used in horizontal position only.

• The device is no longer safe to operate when the device has visible damage or the device no longer functions.

• In case of system malfunction or visible damage to the FM150ES, the device must be shut down and secured against unintentional operation.

• Repairs may only be carried out by a person authorized by PTEK LLC.

• If extensions are made to the FM150ES, the legal stipulations and the device specifications must be observed.

• The FM150ES must be switched off when removing the top cover.

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FM150ES Operating Manual and User Guide

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PTEK Corporation

Limited Warranty ................................................................................................................. iv

Warranty Service .................................................................................................................. iv

Safety Instructions ...................................................................................................................v

Preface................................................................................................................................... xiii

Website Information ........................................................................................................... xiv

Your Comments are Welcome ............................................................................................ xiv

Notes, Cautions, Warnings, and Sidebars ...........................................................................xv

1. Overview and Specifications ........................................................................................ 1-1

1.1 Overview ................................................................................................................ 1-1

1.2 Specifications ......................................................................................................... 1-4

1.2.1 General ....................................................................................................... 1-4

1.2.2 Electrical .................................................................................................... 1-5

1.2.2.1 System Power ............................................................................. 1-5

1.2.3 Environmental ............................................................................................ 1-6

1.2.3.1 Shock .......................................................................................... 1-6

1.2.3.2 Electrostatic Discharge ............................................................... 1-6

1.2.3.3 Noise Level .................................................................................1-6

1.3 Packaging and Shipping ......................................................................................... 1-7

1.3.1 Rack-Mount Slides (Optional) ................................................................... 1-7

2. Installation ..................................................................................................................... 2-1

2.1 Installation Procedures ........................................................................................... 2-1

2.2 Removing the Protective Top Cover ..................................................................... 2-2

2.3 Removing a Power Supply .................................................................................... 2-2

2.4 Changing the Fuse ................................................................................................. 2-5

2.5 Cleaning the Air Filter ........................................................................................... 2-6

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FM150ES Operating Manual and User Guide

2.6 Rack Mounts ..........................................................................................................2-7

2.6.1 Mounting Brackets ..................................................................................... 2-7

2.6.2 Rack-Mount Slides (Optional) ................................................................... 2-8

3. Operation ....................................................................................................................... 3-1

3.1 Set Up the System .................................................................................................. 3-1

3.2 Power Up the System ............................................................................................. 3-2

3.3 Getting Started ....................................................................................................... 3-4

3.3.1 Startup Sequence ........................................................................................ 3-4

3.3.2 Changing the Stereo Encoder .................................................................... 3-5

3.3.3 Audio ......................................................................................................... 3-6

3.3.4 Final Check ................................................................................................3-7

3.4 Additional Adjustments ......................................................................................... 3-9

3.5 Tune Up the Antenna ........................................................................................... 3-10

3.6 Power Down the System ...................................................................................... 3-11

Appendix A. Connector Pinouts ...................................................................................... A-1

A.1 Accessory Port ...................................................................................................... A-1

Appendix B. Rack-Mount Slide Installation ...................................................................B-1

Index ................................................................................................................Index-1

Reader Comment Card

PTEK LLC

FM150ES Operating Manual and User Guide

Table of Contents

List of Figures

Figure 1-1 FM150ES FM Stereo Broadcast Transmitter .................................................. 1-1

Figure 1-2 FM150ES System Block Diagram................................................................... 1-2

Figure 1-3 FM150ES Front Panel ..................................................................................... 1-2

Figure 1-4 FM150ES Open Top View (A) and Rear Panel (B)........................................ 1-3

Figure 2-1 FM150ES Right-Side Top Cover Phillips Screws........................................... 2-2

Figure 2-2 Remove the Four Phillips Screws from the

Power Supply Mounting Plate 2-3

Figure 2-3 Disconnect Five Wires before Removing Power Supplies.............................. 2-4

Figure 2-4 Remove Fuse Holder to Remove Fuse ............................................................ 2-5

Figure 2-5 Remove the Front Panel Screws to Access the Air Filter................................ 2-6

Figure 2-6 Remove the Exposed Air Filter ....................................................................... 2-6

Figure 2-7 Make Sure the Air Vent Holes are Unobstructed ............................................ 2-6

Figure 2-8 Left and Right Rack-Mount Brackets.............................................................. 2-7

Figure 3-1 FM150ES Rear-Panel Connectors................................................................... 3-2

Figure 3-2 Plug the Power Cord into the FM150ES AC Power Socket............................ 3-3

Figure 3-3 After Power has been Applied to the FM150ES, it enters Standby mode....... 3-3

Figure 3-4 After the OPERATE Key is Pressed, the Startup Sequence Begins................ 3-4

Figure 3-5 Stereo Encoder Can be Changed Through the LCD Display .......................... 3-5

Figure 3-6 Press the RAISE or LOWER key to Change the LCD Display....................... 3-5

Figure 3-7 The Deviation Screen is Displayed through the FUNCTION Key ................. 3-6

Figure 3-8 Audio Gain Can be Adjusted Through the LCD Display................................ 3-6

Figure 3-9 Press the FUNCTION Key to read Frequency ................................................ 3-7

Figure 3-10 Press the FUNCTION Key to read Audio Gain .............................................. 3-7

Figure 3-11 Press the FUNCTION Key to read VOLTS & AMPS .................................... 3-8

Figure 3-12 Press the FUNCTION Key to read Forward & Reverse Power ...................... 3-8

Figure 3-13 Press the FUNCTION Key to read Deviation ................................................. 3-8

Figure 3-14 Press LOWER/RAISE/FUNCTION Keys Simultaneously............................. 3-9

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FM150ES Operating Manual and User Guide

Figure 3-15 TO COME........................................................................................................ 3-9

Figure 3-16 TO COME...................................................................................................... 3-10

Figure 3-17 TO COME...................................................................................................... 3-10

Figure A-1 Accessory Port Pinout..................................................................................... A-1

Figure B-1 FM150ES Right-Side Rack-Mount Slide Holes.............................................. B-2

Figure B-1 FM150ES FM Stereo Broadcast Transmitter

Rack-Mount Slide Installation B-3

Figure B-2 CLB-203 Rack-Mount Slide with Quick Disconnect...................................... B-4

List of Tables

Table 1-1 FM150ES General Specifications................................................................... 1-4

Table 1-2 FM150ES Electrical Specifications................................................................ 1-5

Table 1-3 Typical Noise Levels of the FM150ES........................................................... 1-6

Table A-1 Accessory Port Pinout Signal Descriptions ................................................... A-2

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PTEK LLC

Preface

This document, entitled FM150ES Operating Manual and User Guide, provides instructions on how to install, configure, power up, and perform diagnostics on the 150-watt PTEK FM150ES FM Stereo Broadcast Transmitter (see photo below), an easy-to-use and versatile system that can be used in either stand-alone or backup mode. The information contained within is intended for an experienced system operator with a knowledge of high-performance broadcast transmission systems.

The 2RU-high (3.5”) FM150ES is designed to fit a standard 19” rack and is provided with rack-mount left and right brackets and handles. Optional rack-mount slides are also available. The FM150ES is rugged enough to withstand extreme shock (up to 5G), temperature (up to 50°C), and EMI such as that associated with broadcasting from remote rugged environments.

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FM150ES FM Stereo Broadcast Transmitter

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FM150ES Operating Manual and User Guide

Key features of the FM150ES FM Stereo Broadcast Transmitter include:

• Totally solid-state no-tune construction

• Wide input range from 88 to 264 VAC

• 3-year warranty on all parts and labor

• Built-in field-programmable FSK ID for translator use

• Remote-control interface

• Optional built-in stereo encoder

• Rugged design withstands up to 5G forces and 50°C

• Meets or exceeds all FCC and CCIR standards

• Designed and manufactured in the United States

The FM150ES is FCC-certified for use on LPFM stations. Frequency stability for each unit is ensured by using PLL (phase-locked loop) frequency synthesis from a highly stable crystal oscillator . All units incorporate ove r -temperature protection and VSWR foldback to automatically reduce power output to safe operating levels.

Switch-mode power supplies provide consistent performance even when there are frequent power outages and voltage fluctuations that make stressful demands on power dependence.

An overview and specifications of the FM150ES FM Stereo Broadcast Transmitter is given in Chapter 1, "Overview and Specifications", of this manual.

Website Information

PTEK corporate and product information may be accessed on the World Wide Web by browsing the website http://www.ptekpower.com.

Your Comments are Welcome

We are interested in improving our documentation and welcome your comments and suggestions. You can email your comments to us at docfeedback@ptekpower.com. Please include the document part number in the subject line of your email.

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PTEK LLC

Preface

Notes, Cautions, Warnings, and Sidebars

The following icons and formatted text are included in this document for the reasons described:

Note: A note provides additional information concerning the procedure or action being described.

Caution: A caution describes a procedure or action that may result in injury to the operator or equipment. This may involve—but is not restricted to—heavy equipment or sharp objects. T o reduce the risk, follow the instructions accompanying this symbol.

Warning: A warning describes a procedure or action that may cause injury to the operator or equipment as a result of hazardous voltages. To reduce the risk of electrical shock and danger, follow the instructions accompanying this symbol.

Sidebar: A “sidebar” adds detail to the section within which it is placed, but is not absolutely vital to the description or procedure of the section.

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FM150ES Operating Manual and User Guide

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PTEK LLC

General Section

1.1 Overview

The 2RU-high (3.5”) FM150ES FM Stereo Broadcast Transmitter is designed to fit a standard 19” rack and is provided with rack-mount left and right brackets and handles. Optional rack-mount slides are also available. The FM150ES is rugged enough to withstand extreme shock (up to 5G), temperature (up to 50°C), and EMI such as that associated with broadcasting from remote rugged environments. (see Figure 1-1; a block diagram is given in Figure 1-2, page 1-2). The FM150ES supports Mono, Wideband Stereo (left and right) and SCA inputs, ideal for a variety of commercial and dedicated stereo broadcast transmission applications.

Chapter

1FM150ES FM Stereo Broadcast Transmitter

Overview and Specifications

PTEK LLC

Figure 1-1. FM150ES FM Stereo Broadcast Transmitter

1-1

FM150ES Operating Manual and User Guide

MPX

SCA

Mono

VAC

Audio Input

Power

Switching

Supply

Power

Switching

Supply

48V

24V

VCO

PLL

24V

RF Driver RF Amplifier

Frequency Data

36V

LPF

Level-Control

Microprocessor

Metering

Figure 1-2. FM150ES System Block Diagram

Directional

Coupler

LCD Display

Forward & Reverse RF Power Deviation Final Output Volts & Amperes

Handle

The FM150ES is designed within a 2RU-high (3.5”) form-factor that is 13.75” (34.9 cm) deep (including the front panel and rear protective flanges; the chassis body itself is 13” deep) and 17” (43.2 cm) wide (19” including the front panel to fit a standardsize rack).

Features on the FM150ES front panel are shown in Figure 1-3.

Standby Key

Operate Key

Meter Function Key

Raise Key

Lower Key

Handle

Air Vent (Filter Behind)

1-2

Figure 1-3. FM150ES Front Panel

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Front

Control and Metering Board

Overview and Specifications

Overview

Major internal components of the FM150ES can be seen in the open top view (cover removed) displayed in Figure 1-4 (A). Features on the FM150ES rear panel are shown in Figure 1-4 (B).

High power amplifier and Harmonic Filter

AC Power Supplies (2)

Rear Protective Flange

(1 of 2)

A FM150ES Top View (Cover Off) B FM150ES Rear Panel

Fuse (10A)

AC Input

Balanced Audio (Left Stereo Input)

Balanced Audio (Right Stereo or Mono)

Frequency Generation & Audio Processing

SCA Input

Composite Input

Control Board

Exciter Board (underneath Power Supplies)

RF Output

Accessory PortDual Cooling Fans

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Figure 1-4. FM150ES Open Top View (A) and Rear Panel (B)

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FM150ES Operating Manual and User Guide

1.2 Specifications

1.2.1 General

Table 1-1 lists general specifications for the FM150ES.

Table 1-1. FM150ES General Specifications

Parameter Description

Dimensions

Weight

19” Rack-Mountable

with Slide capability

Temperature

Operating: Non-Operating:

Relative Humidity

Operating: Non-Operating:

z 3.5” (2RU) high z 17” (43.2 cm) wide (19” including the front panel) z 13.75” (34.9 cm) deep (including the front panel and rear protective flanges;

the chassis body itself is 13” deep)

Total shipping weight is under 33.5 pounds (15.2 kg) and includes the following:

z Chassis = under 24 pounds (10.9 kg), including two AC power supplies z Add 8.5 pounds (4 kg) for the shipping container and one AC power cord z The manual and associated shipping paperwork weigh approximately 1 lb

(0.5 kg)

z Left and right rack-mount tabs and handles are attached directly to the chas-

sis. Rack-mount slides are optional.

z 0°C to +50°C z –40°C to +70°C

z 8% to 90% non-condensing z 5% to 95% non-condensing

Maximum Wet Bulb

Operating: Non-Operating:

Altitude

Operating: Non-Operating

1-4

z 27°C, non-condensing z 35°C, non-condensing

z 0 to 10,000 feet above sea level z 0 to 40,000 feet above sea level

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1.2.2 Electrical

Table 1-2 lists the electrical specifications for the FM150ES.

Parameter Description

Overview and Specifications

Specifications

Table 1-2. FM150ES Electrical Sp ecifications

Frequency Range Audio Input Impedance Audio Input Level (Composite) Audio Input Level R & L Stereo Encoder (optional) Frequency Response (Composite) Pre-Emphasis Harmonic Distortion Signal-to-Noise Ratio RF Output Impedance Output Connector RF Power Output Harmonic Attenuation Power Requirements Fuse

z 87.7 MHz to 108 MHz z 600 ohms z –10 dBm z –10 dBm z 20 Hz to 15(90) KHz z 50 or 75 uS z < 0.15% max z > 80 dB rms z 50 ohms z N-type female z 175 watts z < –70 dB z 88–264 VAC, internally fused z MDA 10 Amperes, 250 Volts AC

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1.2.2.1 System Power

The FM150ES can be ordered with two AC power supplies (default).

AC Power Supply

Each AC power supply has a 300-watt output capacity that auto-ranges single-phase AC input from a 88 to 264 VAC (47 to 63 Hertz) source.

Filtered and fused (internal) AC is supplied from a rear-mounted power connection.

DC Power Supply

Each DC power supply has a 300-watt output capacity.

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FM150ES Operating Manual and User Guide

1.2.3 Environmental

1.2.3.1 Shock

The FM150ES is designed to survive an elevated shock environment. All structural components are welded together, enabling the system to survive a maximum 3-axis shock load of 5G at 20-msec duration.

1.2.3.2 Electrostatic Discharge

The FM150ES is designed to tolerate electrostatic pulses up to 15 kilovolts (KV) with no impact on system operation.

1.2.3.3 Noise Level

Typical noise levels emitted by the FM150ES are outlined in Table 1-3. The chassis is installed with two 60-mm fans mounted side-by-side at the rear of the system. In addition, each AC power supply has its own cooling fan.

Table 1-3. Typical Noise Levels of the FM150ES

Measured at: 1 Meter 2 Meters

Front 66.24 dB 57.57 dB Rear 61.53 dB 57.93 dB

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1.3 Packaging and Shipping

The FM150ES FM Stereo Broadcast Transmitter is packaged in a reusable shipping container. Approximate weight of an empty container and one (1) AC power cord is 9 pounds (4 kg).

The approximate weight of an FM150ES (installed with two power supplies) is under 15 pounds (6.8 kg).

The approximate weight of a manual and associated shipping paperwork is one (1) pound (0.5 kg).

Therefore, both the shipping container and a fully installed FM150ES including power cord, manual, and associated paperwork, weigh under 25 pounds (11.3 kg).

1.3.1 Rack-Mount Slides (Optional)

Overview and Specifications

Packaging and Shipping

Rack-Mount slides (optional) can be installed on each side of the FM150ES for the purpose of sliding the unit easily in and out of a 19” rack using the convenient front handles. Rack-mount slides should be ordered at the time of purchase.

To learn how to install rack-mount slides, refer to Appendix B, “Rack-Mount Slide Installation”, on page B-1.

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FM150ES Operating Manual and User Guide

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2FM150ES

Installation Section

2.1 Installation Procedures

Chapter

Installation

Caution: Use industry-standard ESD grounding techniques when handling all components. Wear an antist atic wrist strap and use an ESD-protected mat. Store ESD-sensitive components in antistatic bags before placing them on any surface. Handle all IC cards by the front panel or edges only.

There are no operator serviceable parts inside the FM150ES; therefore, replacement, inspection, or adjustment of internal components within the FM150ES requires service by a PTEK technician only. DO NOT REMOVE THE TOP PROTECTIVE COVER OF THE FM150ES CHASSIS (see following Warning).

Warning: Removal of the top protective cover of the FM150ES by anyone other than an authorized PTEK technician will void the product warranty.

PTEK LLC

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FM150ES Operating Manual and User Guide

2.2 Removing the Protective Top Cover

Warning: Make sure that the AC power cord is removed from the AC input connector on the rear of the FM150ES before removing the protective top cover.

Open the FM150ES FM Stereo Broadcast Transmitter as follows:

1. Remove the protective top cover of the FM150ES by loosening the two Phil-

lips screws on each side of the chassis (see Figure 2-1).

Phillips Screws (2)

Figure 2-1. FM150ES Right-Side Top Cover Phillips Screws

2. Store the cover and screws in a safe place until replaced.

2.3 Removing a Power Supply

The FM150ES FM Stereo Broadcast Transmitter contains two AC power supplies. A single mounting plate is used to secure both power supplies to the FM150ES chassis. Therefore, the mounting plate must first be removed from the chassis before either power supply can be removed.

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PTEK LLC

Removing a Power Supply

Perform the following steps to remove a power supply:

1. Remove the four Phillips screws that secure the mounting plate to the four

standoffs attached to the FM150ES chassis (see Figure 2-2).

Installation

Phillips Screw Phillips Screw

Mounting Plate

PTEK LLC

Phillips Screw

Figure 2-2. Remove the Four Phillips Screws from the Power Supply Mounting Plate

Phillips Screw

2 3

2. Five wires must be disconnected before the mounting plate with its power supplies can be totally removed from the chassis. These are numbered 1 to 5 in Figure 2-2. A detailed close-up is shown in Figure 2-3 on page 2-4.

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FM150ES Operating Manual and User Guide

Note: Red wires 4 & 5 may be

connected to the same terminal on some units.

To Power Amplifier (Red)

4 5

Fuse (Black)

2-4

AC Input (White)

Figure 2-3. Disconnect Five Wires before Removing Power Supplies

Note: In some FM150ES systems, red wires 4 and 5 may be connected to the same power supply terminal.

To Control Board (Black)

PTEK LLC

3. Pull the mounting plate and power supplies until they are free of the chassis.

Caution: When pulling a mounting plate and power supplies from the chassis, hold them at the bottom to prevent dropping and damaging the unit.

4. Carefully turn the mounting plate and power supplies over to expose the bottom of the mounting plate.

Each power supply is held to the mounting plate with four M4 Phillips screws. Loosen and remove the screws from the power supply being replaced or removed from the system.

2.4 Changing the Fuse

Installation

Changing the Fuse

The FM150ES FM Stereo Broadcast Transmitter contains a fuse rated at MDA 10A, 250V that is installed within an easily removed fuse holder (see Figure 2-4).

Turn counterclockwise

to remove fuse holder

Fuse Holder (Top View)

Fuse Holder (Rear View)

Figure 2-4. Remove Fuse Holder to Remove Fuse

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To remove the fuse, turn the cap of the fuse holder (located at the rear of the chassis) counterclockwise until it can be removed from the fuse holder body. Pull the fuse from the cap and replace it with a fuse of the same value.

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FM150ES Operating Manual and User Guide

2.5 Cleaning the Air Filter

Accessing the air filter requires removing the front panel of the FM150ES.

1. Remove the 4 Phillips screws on the FM150ES front panel (see Figur e 2-5).

Screw Screw

Air Filter

Air Vent

Screw

Figure 2-5. Remove the Front Panel Screws to Access the Air Filter

2. Remove the air filter (see Figure 2-6), then carefully wash it with mild soap

and water .

Figure 2-6. Remove the Exposed Air Filter

3. Check that the exposed air vent holes are unobstructed.

2-6

Figure 2-7. Make Sure the Air Vent Holes are Unobstructed

4. After the air filter has been dried, replace it and the front panel. Make sure the

front panel screws are fully tightened.

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2.6 Rack Mounts

Rack-mount brackets (or flanges)—which are built into the chassis and therefore not removable—are used to secure the FM150ES chassis to a 19” rack.

Rack-mount slides are used to pull the FM150ES away from the rack for easier access.

2.6.1 Mounting Brackets

Use the following steps to secure a FM150ES chassis to a 19” rack.

1. With the help of a second person, carefully insert the FM150ES chassis into the 19” rack (see Figure 2-8).

Installation

Rack Mounts

19” Rack

Mounting

Bracket

Left

Right

Mounting

Bracket

Figure 2-8. Left and Right Rack-Mount Brackets

2. Using four M4 roundhead screws with corresponding lock washers and nuts, attach the FM150ES chassis to the 19” rack through the four mounding holes of the mounting brackets.

Caution: Make sure to tighten each mounting screw to assure that the FM150ES chassis is firmly installed onto the 19” rack.

PTEK LLC

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FM150ES Operating Manual and User Guide

2.6.2 Rack-Mount Slides (Optional)

Rack-Mount Slides can be mounted on each side of the FM150ES FM Stereo Broadcast Transmitter for the purpose of sliding the unit in and out of a rack. Mounting slides are optional and should be ordered at the time your system is purchased.

To learn how to install rack-mount slides, refer to Appendix B, “Rack-Mount Slide Installation”.

Caution: Any screws used to mount a slide to a FM150ES chassis must not exceed a length of 3/8” to prevent excessive penetration of the chassis.

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PTEK LLC

Operation Section

This chapter describes:

• How to set up the FM150ES system to begin operation

2FM150ES

Chapter

Operation

• How to turn the FM150ES on and off

• How to monitor and change the operational settings of the FM150ES

3.1 Set Up the System

To successfully operate the FM150ES FM Stereo Broadcast Transmitter, an antenna (or power amplifier) and an audio source must first be connected to the system, as outlined in the following steps:

1. Connect the antenna or power amplifier input to the RF output connector on the rear panel of the FM150ES (see Figure 3-1 on page 3-2).

2. Connect the audio input to one of the following connectors the rear panel:

• Composite Input

• Mono Input

• Balanced Stereo Left and Right (if equipped with stereo encoder)

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FM150ES Operating Manual and User Guide

Fuse (10A)

AC Input

Balanced Audio (Left Stereo Input)

Balanced Audio (Right Stereo or Mono)

RF Output

SCA Input

Accessory PortDual Cooling Fans

Composite Input

Figure 3-1. FM150ES Rear-Panel Connectors

3.2 Power Up the System

1. On the rear of the FM150ES, plug an AC power cord (shipped with each unit)

into the AC power socket (see Figure 3-2 on page 3-3).

2. Plug the other end of the AC power cord into a “live” AC outlet.

Note: There is no On/Off switch (key) on the FM150ES FM Stereo Broadcast Transmitter. As soon as power is introduced to the system through an AC power cord attached to a “live AC outlet, if the system was powered off while in Standby mode, the system will again enter Stand- by mode and the light on the ST ANDBY key on the front of the FM150ES will turn red.

If the system was powered off while not in Standby mode, it will begin the startup sequence described in the section “Startup Sequence” on page 3-4.

3-2

3. Make sure the STANDBY key on the front of the FM150ES has turned red

(or the system has begun the startup sequence), thus assuring that the system has powered on (see Figure 3-3, page 3-3).

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AC Power Cord

Operation

Power Up the System

AC Power Socket

Figure 3-2. Plug the Power Cord into the FM150ES AC Power Socket

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Before power is applied to the system, the STANDBY key LED is offA

After power is applied to the system, the STANDBY key LED turns redB

Figure 3-3. After Power has been Applied to the FM150ES, it enters Standby mode

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FM150ES Operating Manual and User Guide

3.3 Getting Started

3.3.1 Startup Sequence

1. Press the OPERATE key on the front of the FM150ES.

2. After the OPERATE key is enabled, the LED display will show the initializ-

ion sequence and display the screens—in order—shown in Figure 3-4.

If frequency is correct, wait until timer expi re s

Initial screen after power on To change frequency, press FUNCTION key

RAISE or LOWER key pressed

Press RAISE key to increase frequency Press LOWER key to decrease frequency Press FUNCTION key to accept changed frequency

FUNCTION key pressed

FUNCTION key not pressed

3-4

After transmitter frequency is correct, use the RAISE or LOWER key to set the power output level

Figure 3-4. After the OPERATE Key is Pressed, the Startup Sequence Begins

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3.3.2 Changing the Stereo Encoder

After changing the frequency in the startup sequence (see previous page), you have the option of changing the Stereo Encoder setting:

1. If the LCD screen displays the desired setting (Stereo Encoder OFF or ON), press the FUNCTION key to accept the setting (see Figure 3-5).

Operation

Getting Started

Figure 3-5. Stereo Encoder Can be Changed Through the LCD Display

2. To change the Stereo Encoder setting, press the RAISE or LOWER key, which will result in the alternate setting (see Figure 3-6).

Figure 3-6. Press the RAISE or LOWER key to Change the LCD Display

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FM150ES Operating Manual and User Guide

3.3.3 Audio

Audio levels for the FM150ES have already been set and should not need to be changed. Deviation can be checked by pressing the FUNCTION key until the appropriate LCD screen is reached (see Figure 3-7).

Figure 3-7. The Deviation Screen is Displayed through the FUNCTION Key

When the LCD display is in DEVIATION mode, the maximum deviation should occasionally reach 100% (indicated by the thick bar). If the 100% level is never reached or exceeds 100%, the level needs to be adjusted.

||||||||||||||||||||||||||||||||||||||||||||||||||| ||

The output level from the audio source should be adjusted to give a peak deviation of 75 kHZ (as described above).

If the correct deviation cannot be obtained, the audio gain can be raised or lowered by pressing the FUNCTION key until the appropriate LCD screen is reached (see Figure 3-8).

Figure 3-8. Audio Gain Can be Adjusted Through the LCD Display

When the AUDIO GAIN screen appears, the value may be raised by pressing the RAISE key or lowered by pressing the LOWER key until the desired deviation is reached.

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3.3.4 Final Check

Pressing the FUNCTION key rotates the LCD display through the following screens:

Note: At each screen, pressing the LOWER or RAISE key changes the output power only. PA VOLTS and PA AMPS is another way of indicating the power output, accomplished by multiplying the voltage by the amperage (current), then multiplying the result by the efficiency.

Readings should be recorded weekly to keep track of changes, which may indicate developing problems auch as antenna or coax deterioriation.

1. After pressing the FUNCTION key on the front of the FM150ES, the operating frequency will appear on the LCD display (see Figure 3-9).

Operation

Getting Started

PTEK LLC

Figure 3-9. Press the FUNCTION Key to read Frequency

2. Pressing the FUNCTION key again will display the audio gain (see Figure 3-10).

Figure 3-10. Press the FUNCTION Key to read Audio Gain

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FM150ES Operating Manual and User Guide

3. Pressing the FUNCTION key again will display the power output (volts multiplied by amps; see Figure 3-11).

Figure 3-11. Press the FUNCTION Key to read VOLTS & AMPS

4. Pressing the FUNCTION key again results in a screen showing forward power and reverse power (see Figure 3-12).

FWD PWR REV PWR 175 0W

Figure 3-12. Press the FUNCTION Key to read Forward & Reverse Power

5. A final pressing of the FUNCTION key will produce a screen showing deviation (see Figure 3-13).

|||||||||||||||||||||||||||||||||||||||||||| ||

Figure 3-13. Press the FUNCTION Key to read Deviation

As already noted, further pressing of the FUNCTION key will rotate the LCD display through a queue of the same screens.

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3.4 Additional Adjustments

The FM150ES offers additional capabilities by pressing the LOWER, RAISE, and FUNCTION keys simultaneously (see Figure 3-14).

Operation

Additional Adjustments

Figure 3-14. Press LOWER/RAISE/FUNCTION Keys Simultaneously

Note: When pressing LOWER, RAISE, and FUNCTION, the FM150ES cannot be in STANDBY mode.

The resulting LCD screens will appear as follows:

1. First,

Factory setup

Figure 3-15.

After a sew seconds, ____________

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Press the FUNCTION key to display the next LCD screen.

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FM150ES Operating Manual and User Guide

Caution do not change any of these setting unless you have the proper test equipment

and are able to make the apropriate mea-

surements

Set pilot level

PRESS FUNC TO EXIT

Use the raise Lower Keys

Figure 3-16.

to adjust

Set ref frequency

PRESS FUNC TO EXIT

Figure 3-17.

3.5 Tune Up the Antenna

After the FM150ES is transmitting on the desired frequency (refer to Section 3.3, “Getting Started,” on page 3-4), check the reverse power, which should be zero. Anything greater than 5 percent of the forward power (i.e., 5W for a 100W output) requires attention.

3-10

If the reverse power is higher than 5 percent, recheck the antenna tuning instructions.

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3.6 Power Down the System

To power down (turn off) the FM150ES FM Stereo Broadcast Transmitter, press the STANDBY key, then disconnect the AC power cord from the AC power socket on the rear panel of the chassis.

Operation

Power Down the System

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FM150ES Operating Manual and User Guide

3-12

PTEK LLC

Appendix

Connector Pinouts

This appendix provides connector pinouts and signal descriptions for the user I/O connectors that are installed on the FM150ES FM Stereo Broadcast Transmitter rear I/O Panel (see Figure 1-4, page 1-3, in Chapter 1, "Overview and Specifications").

A.1 Accessory Port

The FM150ES rear I/O Panel provides a 25-pin female DB25 connector as an accessory-port interface. A pinout is provided in Figure A-1; signal descriptions are defined in Table A-1 on page A-2.

Figure A-1. Accessory Port Pinout

PTEK LLC

A-1

FM150ES Operating Manual and User Guide

Number(s)

Accessory Function

1 Forward Power DC Indication 2.4V=110% 2 Final Voltage DC Indication V=V/10 3 Output Power out of range Hi (10V)

8 Lower; Ground to lower the output power 10 Serial; Used when 2 or more amplifiers are combined 13 Remote Off 14 Reverse Power DC Indication 2.4V=110%

5,18,6,19 24V Output (Fan suppply for combiners)

15 Output Power out of range Lo (10V) 20 Raise; Ground to raise the output power 21 Final Current DC Indication Full scale = 2.5V 22 Talk; Used when 2 or more amplifiers are combined 25 Remote on

11,12,23,24 Ground

Number(s)

Accessory Function

1 Forward Power DC Indication 2.4V=600W 2 Final Voltage DC Indication V=V/10 3 Output Power out of range Hi (10V)

8 Raise; Ground to raise the output power 10 Serial; Used when 2 or more amplifiers are combined 13 Remote On, Ground to turn the unit on (momentary) 14 Reverse Power DC Indication 2.4V=600W

5,18,6,19 48V Output (Fan supply for combiners)

15 Output Power out of range Lo (10V) 20 Lower; Ground to lower the output power 21 Final Current DC Indication Full scale = 2.5V 22 Talk; Used when 2 or more amplifiers are combined 25 Remote off, Ground to turn the unit off (momentary)

11,12,23,24 Ground

Pin Signal Function

1 Forward power DC indication; 2.4V = 150W 2 Final voltage DC indication; V = V/10 3 Output power out of range Hi (10V) 4 Not used

5, 6, 18, 19 24V outout (fan supply for combiners)

7 Not used 8 Lower; ground to lower the output power 9 Not used

10 Not used

Table A-1. Accessory Port Pinout Signal Descriptions

11, 12, 23, 24 Ground

13 Remote off (ground to turn the unit off momentarily only) 14 Reverse power DC indication; 2.4V = 150W 15 Output power out of range Lo (10V) 16 Not used 17 Not used 20 Raise; ground to raise the output power 21 Final current DC indication; Full scale = 2.5V 22 Not used 25 Remote on (ground to turn the unit on momentarily only)

A-2

PTEK LLC

Appendix

Rack-Mount Slide Installation

An optional set of two rack-mount slides (left side and right side) is available for all FM150ES FM Stereo Broadcast Transmitter systems, and should be ordered at the time of purchase. The FM150ES chassis contains two (2) threaded screw holes (see Figure B-1 on page B-2) on each side to accommodate #10-32 size screws (included with the rack-mount slide kit).

Dimensions of the screw-hole patterns on the sides of the FM150ES chassis for installing rack-mount slides are shown in Figure B-2 on page B-3. The required holes for specialized steel or aluminum slides will have to be measured, drilled, and tapped before installation.

Caution: Any screws used to mount a slide to a FM150ES chassis must not exceed a length of 3/8” to prevent excessive penetration of the chassis.

The rack-mount slide installation kit includes the following items:

a. Two inside slide sections

b. Two outside slide sections

c. Two front (short) slide brackets

d. Two rear (long) slide brackets

e. Assorted screws, washers, and nuts

Follow these steps to install a steel rack-mount slide to the FM150ES chassis:

PTEK LLC

B-1

FM150ES Operating Manual and User Guide

1. Attach the inside slide section (see Figure B-3 on page B-3) to both sides of

the FM150ES chassis using two #10-32 screws per side (see .

2. Measure the depth of the 19” equipment rack into which the FM150ES system

will be installed (this can vary from 24” to 30”).

3. Using the depth of the equipment rack, adjust and attach the front and rear

slide brackets to the outside slide section using the screws, washers, and nuts provided with the slide kit.

4. W ith all slide brackets securely attached to both the right and left outside slide

sections, install both sections to the inside right and inside left of a 19” rack with two bolts per bracket, making sure there is adequate room for the 2RU height (3.5”) of a FM150ES system.

5. Carefully insert the FM150ES system into the 19” rack so that the inside

slides on both sides of the chassis travel smoothly into the channels of the outside slide sections. Push the system into the rack until the mounting brackets on the front of the chassis are flush with the front of the rack.

6. Secure the FM150ES system to the 19” rack with two bolts on each side.

#10-32 Threaded Rack-Mount Slide Holes (2)

B-2

Figure B-1. FM150ES Right-Side Rack-Mount Slide Holes

PTEK LLC

CM1/Ext. CM2/Ext. CM3/Ext. CM4/Ex t. CM5/Ext. CM6/Ext. CM 7/Ext. CM8/Ext. CM9/Ex t. CM11/Ext. CM12/Ext.

LBS-11

? /1.00 ? /1.00 ? /3.16 ? /6.16 ? /1.00 ? /2.40

LBS-12

? /1.00 ? /1.00 ? /3.16 ? /6.16 ? /1.00 ? /2.40

LBS-O

? /1.00 ? /1.00 ? /3.16 ? /6.16 ? /1.00 ? /2.40

LBS-21

54.1/?

LBS-22

54.1/?

LBS-32

? /1.45

CLB-203

? /1.36 ? /1.36 ? /3.53 ? /6.53 ? /1.36 ? /2.77

CLB-223

91.1/?

CLB-305

77.1/?77.1/?

CLB-307

? /1.36 ? /1.36 ? /3.53 ? /6.53 ? /1.36 ? /2.77

CLB-315

? /1.00 ? /1.00 ? /3.16 ? /6.16 ? /1.00 ? /2.40

Matrix For Ball Bearing Slides&Appropriate Ca binet Mounting Brackets with Maximum Extension

CM14/Ext.

? /6.16

FM150ES Operating Manual and User Guide

Load

Capacity

3 6 145 LBS.

OMIT OMIT

9.62 8.0

OMIT OMIT

4 7 140 LBS.

OMIT

4.375 11.62 10.0 6.0

OMIT

4 7 130 LBS.

OMIT

4.375 13.62 12.0 8.0

OMIT

4 7 120 LBS.

OMIT

4.375 15.62 14.0 10.0

OMIT

8.0 4 8 110 LBS.

OMIT

9.0 4 8 95 LBS.

OMIT

Figure B-1. FM150ES FM Stereo Broadcast Transmitter Rack-Mount Slide Installation

PTEK LLC

Catalog

Number A B C D E F G H J K L M N

CLB-203-10 10.0 7.0 8.75 8.25 3.875

CLB-203-12 12.0 9.0 10.75 10.25 5.875

CLB-203-14 14.0 11.0 12.75 12.25 7.875

CLB-203-16 16.0 12.0 14.75 14.25 9.875

CLB-203-18 18.0 13.0 16.75 16.25 11.875 8.365 4.375 17.62 16.0

CLB-203-20 20.0 15.0 18.75 18.25 13.875 9.375 4.375 19.62 18.0

CLB-203-22 22.0 16.0 20.75 20.25 15.875 10.375 4.375 21.62 20.0 16.0 10.0 5 8 85 LBS.

CLB-203-24 24.0 17.0 22.75 22.25 17.875 11.375 4.375 23.62 22.0 18.0 11.0 5 8 80 LBS.

CLB-203-26 26.0 19.0 24.75 24.25 19.875 12.375 4.375 25.62 24.0 20.0 12.0 5 8 70 LBS.

CLB-203-28 28.0 20.0 26.75 26.25 21.875 13.375 4.375 27.62 26.0 22.0 13.0 5 8 60 LBS.

CLB-203-30 30.0 21.0 28.75 28.25 23.875 14.375 4.375 29.62 28.0 24.0 14.0 5 8 50 LBS.

A General Devices CLB-203 Rack-Mount Slide

B-3

CM 14

A CM14 bracket kit consists of two CM5 brackets for the front of the slide

and two CM14 brackets for adjustable mounting at the rear of the slide.

FM150ES Operating Manual and User Guide

Front View

B Recommended Rack-Mount Slide Mounting

B-4

CM 4

CM 1

CM 5

CM 2

Figure B-2. CLB-203 Rack-Mount Slide with Quick Disconnect

CM 6

CM 3

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Index

Numerics

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Index-1

FM150ES Operating Manual and User Guide

Apendix Setting the FSK Id

With the unit in the stand-by mode Press and hold the Raise button; then switch the unit from Stand-by to operate

Release the Button when this is displayed on the LCD display

FSK ID TIMER XXXXXX 00

Pressing the Function Button will increment the curser, pressing raise/lower will change the character. When you are satisfied with both the CW ID and the interval timer (which is in Minutes) press the function switch to bring the curser to the first caracter then turn the unit to stand-by.

To disable the CW ID set the timer to 00.

After this is programmed the unit will send the set CW ID at the programmed timer interval. With most FM receivers this id will be inaudible.

Apendix

PTEK Corporation

PTEK LLC 1723 Little Orchard Street—Suite D San Jose, CA 95125 Attn: Publications Department

Place Stamp Here

Fold here; tape at top to seal

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Ptek FM150ES Operating Manual And User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

Revision History

Limited Warranty

Warranty Service

Safety Instructions

Before Applying Power

Ground the Exciter

Fuses

Output Connector

Electrostatic Discharge (ESD)

Grounding Methods

General Safety Rules

Table of Contents

List of Figures

List of Tables

Preface

Website Information

Your Comments are Welcome

Notes, Cautions, Warnings, and Sidebars

1.1 Overview

1.2 Specifications

1.2.1 General

1.2.2 Electrical

1.2.2.1 System Power

1.2.3 Environmental

1.2.3.1 Shock

1.2.3.2 Electrostatic Discharge

1.2.3.3 Noise Level

1.3 Packaging and Shipping

1.3.1 Rack-Mount Slides (Optional)

2.1 Installation Procedures

2.2 Removing the Protective Top Cover

2.3 Removing a Power Supply

2.4 Changing the Fuse

2.5 Cleaning the Air Filter

2.6 Rack Mounts

2.6.1 Mounting Brackets

2.6.2 Rack-Mount Slides (Optional)

3.1 Set Up the System

1. Connect the antenna or power amplifier input to the RF output connector on the rear panel of the FM150ES (see Figure 3-1 on page 3-2).

2. Connect the audio input to one of the following connectors the rear panel:

3.2 Power Up the System

2. Plug the other end of the AC power cord into a “live” AC outlet.

3.3 Getting Started

3.3.1 Startup Sequence

1. Press the OPERATE key on the front of the FM150ES.

3.3.2 Changing the Stereo Encoder

1. If the LCD screen displays the desired setting (Stereo Encoder OFF or ON), press the FUNCTION key to accept the setting (see Figure 3-5).

2. To change the Stereo Encoder setting, press the RAISE or LOWER key, which will result in the alternate setting (see Figure 3-6).

3.3.3 Audio

3.3.4 Final Check

2. Pressing the FUNCTION key again will display the audio gain (see Figure 3-10).

3.4 Additional Adjustments

1. First,

3.5 Tune Up the Antenna

3.6 Power Down the System

A.1 Accessory Port