Psion 7545MBWP User Manual

5

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ACCESSORIES

ACCESSORIES 5

5.1 Pistol Grips............................................................133

5.1.1 Removing the Trigger Cover............................................133

5.1.2 Attaching the Pistol Grip..............................................133

5.2 Carrying and Protective Accessories.............................................134

5.2.1 Attaching the Hand Strap - Model ST6025....................................135

5.22 Protective Carrying Case - Model ST6090....................................137

5.2.3 Hard Shell Holster - Model ST6055........................................137

5.3 Power Adaptor Options.....................................................137

5.3.1 Snap Modules ....................................................137

5.3.2 AC Wall Adaptor - Model ST1050-1 ........................................138

5.3.3 Vehicle Power Outlet Adaptor - Model ST3113..................................139

5.4 Chargers and Docking Stations: General Information...................................140

5.4.1 Important Charger Safety Instructions......................................140

5.4.2 Charging the Battery................................................140

5.4.3 Installation—Chargers and Docking Stations...................................140

5.4.4 Operator Controls..................................................140

5.4.5 Power Consumption Considerations.......................................141

5.5 Desktop Docking Stations - Models ST4002 and ST4003.................................141

5.5.1 Charging a Battery Installed in Omnii.......................................142

5.5.2 Indicators.......................................................143

5.5.3 Operation.......................................................143

5.5.3.1 Charging the Omnii Battery.......................................143

5.5.3.2 Charging the Spare Battery.......................................143

5.5.4 Cleaning the Desktop Docking Station......................................143

5.5.5 Troubleshooting...................................................144

5.5.5.1 Docking station does not seem to power on..............................144

5.5.5.2 Omnii charge indicator LED stays off..................................144

5.5.5.3 Omnii charge indicator LED is red....................................144

5.5.5.4 Spare battery LED is red with a battery installed...........................144

5.5.5.5 Spare battery LED does not turn on when a battery is installed..................144

5.6 Quad Docking Station – Model No. ST4004.........................................145

5.6.1 Operator Controls..................................................145

5.6.2 Indicators.......................................................145

5.6.3 Quad Docking Station Operation .........................................145

5.6.3.1 Charging the Omnii Battery.......................................145

5.6.3.2 Installation.................................................145

5.6.3.3 Connecting to the Ethernet Network .................................146

5.6.4 Cleaning the ST4004................................................146

5.6.5 Troubleshooting...................................................146

5.6.5.1 Omnii Charge Indicator LED Stays Off.................................146

5.6.5.2 Power LED Does Not Light Up.....................................146

5.6.5.3 Omnii Charge LED Flashes Yellow...................................146

5.6.5.4 Omnii Charge Indicator LED Flashes Red...............................147

5.6.5.5 Powered Adaptor LED Stays Off....................................147

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5.7 Vehicle Cradles - Models ST1000 and ST1002........................................147

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5.7.1 Vehicle Cradle Mounting Recommendations ..................................148

5.7.2 Wiring Guidelines ..................................................149

5.7.3 Using the Vehicle Cradle..............................................149

5.7.4 Maintaining the Vehicle Cradle...........................................149

5.7.5 Powered Vehicle Cradle Installation in High Voltage Vehicles.........................149

5.7.5.1 Extreme Wet Environments.......................................149

5.7.6 Powered Cradle Installation............................................150

5.7.7 Wiring Vehicle Power to the Cradle........................................150

5.8 Battery Charger (6-Slot) - Model ST3006..........................................151

5.8.1 Installation......................................................151

5.8.2 Operator Controls..................................................151

5.8.3 Charge Indicators..................................................152

5.8.4 Charging Batteries..................................................152

5.8.5 Troubleshooting...................................................152

5.8.5.1 Improper Battery Storage........................................152

5.8.5.2 Power LED Does Not Light Up.....................................152

5.8.5.3 Indicator Does Not Light When Battery Installed ..........................152

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5.1 Pistol Grips

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There are a number of pistol grips available to you depending on the type of back cover and scanner/im­ager installed in your hand-held. Refer to Table 5.1 for a list of pistol grip model numbers and the types of
back covers and scanners/imagers with which they are compatible.

Table 5.1 Pistol Grip Model Numbers

Pistol Grip Description Model Number

Pistol Grip Standard Pod Kit ST6000

Pistol Grip Standard Back A Kit ST6100

Pistol Grip Standard Back B Kit ST6400

5.1.1 Removing the Trigger Cover

Before installing the pistol grip, you need to remove the trigger cover.
Using a flathead screwdriver, gently and carefully pry the trigger cover off the hand-held.

Figure 5.1 Removing the Trigger Cover

Chapter 5: Accessories

Pistol Grips

5.1.2 Attaching the Pistol Grip

Note: Prior to installation, make sure the trigger mechanism is securely snapped into the pistol

The pistol grip is attached to the back of Omnii using the four threaded inserts in the upper part of the
Omnii casing (see Figure 5.2). Four M3x6 Phillips head screws are provided.

• Position the pistol grip so that it fits snugly over the back of the unit and the holes in the pistol grip are

• Using a Phillips screwdriver, tighten the screws to a torque of 3 lbs-in (3kgf-cm) to secure the pistol grip

grip body and that the trigger operates properly.

aligned with the threaded inserts on the back of the hand-held.

in place.

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Carrying and Protective Accessories

Figure 5.2 Attaching the Pistol Grip

5.2 Carrying and Protective Accessories

Note: Omnii Hand-Held Computer is a body worn device, and to maintain compliance with the FCC

RF exposure guidelines, use a Psion approved carrying case. Use of non-approved accessories
may violate FCC RF exposure guidelines.

There are a variety of carrying and protective accessories to help the operator work safely and comfortably
with Omnii.

Attaching Carrying Accessories

If your Omnii is not fitted with a hand strap, you can install it using the carrying accessory kit supplied.
You’ll need:

• A Phillips head screwdriver.

Important: Do not use adhesives such as Loctite to secure screws on carrying

Table 5.2 Accessories Model Numbers

Wrist Strap ST6040

Hand Strap ST6025

Soft Shell Holster ST6050

Hard Shell Holster ST6055

Fork lift H olst e r ST 6 0 51

Carrying Case ST6090

accessories.These chemicals may damage the plastic casing.

Accessory Model Number

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Table 5.2 Accessories Model Numbers

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Accessory Model Number

Pouch ST6091

Screen Protector ST6112

5.2.1 Attaching the Hand Strap - Model ST6025

• Attach the strap to the two threaded inserts located at the back of the hand-held near the top of the
unit (see Figure 5.3), using the two Phillips head screws provided with this accessory.

• Stretch the handstrap toward the base of the hand-held, and hook the clip at the bottom of the
handstrap into the slot near the base of the battery pack.

Figure 5.3 Attaching the Hand Strap

Attaching the Hand Strap - Model ST6025

Chapter 5: Accessories

Clip

F

Hand Strap Slot

Installation

• To lock the in place, insert the retaining clip in the slot at the bottom of the Omnii Hand­Held Computer. (Figure 5.5)

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5.2.2 Protective Carrying Case - Model ST6090

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A carrying case is available for Omnii to shield the unit from damage. It is equipped with a soft plastic
window to protect the unit display and keyboard. A variety of cases are available, depending on the type of
end-cap attached to your unit.

5.2.3 Hard Shell Holster - Model ST6055

A hard shell holster can be used to hang Omnii with a pistol grip from your waist.

• Feed your belt through the top panel of the holster, and adjust the belt as needed.

• If using the leg tie-down strap, wrap it around your leg and snap the buckle closed. Adjust the tightness
of the strap for security and comfort.

• Place Omnii into the holster with the grip extending back through the custom opening.

Figure 5.8 Hard Shell Holster

Protective Carrying Case - Model ST6090

Chapter 5: Accessories

5.3 Power Adaptor Options

The following adaptors can be ordered for your Omnii:

Tab l e 5 . 3 Powe r A da p to r s

Adaptor Description Model Number

AC Wall Adaptor ST1050-1

Vehicle Power Outlet Adaptor ST3113

Snap Module – Power/Charger Only ST4000

Snap Module – USB Host/Client plus Power/Charger ST4001

Snap Module – DE9M powered serial plus Charger ST4005

5.3.1 Snap Modules

The Snap Module is a mobile power adaptor for Omnii. The Snap Module is compatible with the AC wall
adaptor (Model ST1050-1) and the Vehicle Power Outlet Adaptor (Model ST3113)

Three types of Snap Modules are available:

• Model ST4000 (Charger only variant): powers and charges the hand-held.

• Model ST4001 (USB Host/Client variant): powers and charges the hand-held. It provides communica­tions via USB 1.1/2.0 Host and USB 2.0 Client connectors and provides a DC IN port. When attached to
Omnii, it allows ActiveSync or Windows Mobile Device Center connectivity with your PC, and the use of
a USB device such as a USB memory key or supported USB scanner.

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AC Wall Adaptor - Model ST1050-1

• Model ST4005 (DE9M Serial variant): provides a powered DE9M serial connector. It powers and
charges Omnii, and provides serial communications to tethered devices. The DE9M connector is
capable of speeds up to 115,200 bps. Pin 9 is reserved for 5V power out and is defaulted to off. To
enable power to this port, in your Omnii desktop, go to Control Panel>Scanners, which opens the
Scanner Settings menus. In the Ports menu, select on for the Power parameter under the COM6 port.

Figure 5.9 Snap Module Models and Installation

ST4000 (Charger)

Side Rail

ST4001 (USB Host/Client)

Hand Strap Slot

ST4005 (DE9M Serial)

To attach the adaptor to Omnii:

• Make sure that the adaptor connector and Omnii docking connector are free of dust or any other
debris before connecting them.

• A slot in the side rail on each side of the hand-held accommodates the locking clips of the adaptor. To
attach the adaptor, align it with the base of the hand-held and gently slide up until the locking clips
snap into place (Refer to Figure 5.9).

• To remove the adaptor, press down on the base of the clip arms to release them from the Omnii side
rails and slide the adaptor off.

Note: If you are using a hand strap, there is no need to remove it before installing the

Snap Module, since the Omnii hand strap slot will still be accessible.

5.3.2 AC Wall Adaptor - Model ST1050-1

The AC wall adaptor available for your docking station or Snap Module allows you to operate your hand­held using AC power while charging the battery inserted in the unit.

Adaptor plugs suitable for use in the following regions are shipped with the AC wall adaptor: United King­dom, Australia, Europe and North America.

Locking Clip

DC IN Port

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Figure 5.10 AC Wall Adaptor Plugs

Universal AC Power Supply

DC Power Plug

DC Power Plug

Adaptor Plug

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• Choose the adaptor plug that is suitable for use in your country. Slide the adaptor plug into the Univer­sal AC power supply, snapping it into place. These two pieces, coupled together, are referred to as an
AC wall adaptor.

• Insert the DC plug into the docking station or Snap Module jack.

• Plug the pronged end into an AC outlet.

5.3.3 Vehicle Power Outlet Adaptor - Model ST3113

The Vehicle Power Outlet Adaptor allows you to power your hand-held and recharge your battery using
power drawn from your vehicle’s automotive power outlet when used in conjunction with a Snap Module.

Vehicle Power Outlet Adaptor - Model ST3113

Chapter 5: Accessories

Fig u re 5.1 1 Vehi cle Power Outle t Adaptor

• Attach the USB Adaptor to the base of the hand-held. Refer to “Snap Modules” on page 137 if you
require further details.

• Insert the DC power plug on the Vehicle Power Outlet Adaptor into the DC IN port on the USB adaptor.

• Insert the Vehicle Power Outlet Adaptor plug into automotive power outlet in your vehicle.

Note: Battery charging continues whether the hand-held is switched on or off.

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Chargers and Docking Stations: General Information

5.4 Chargers and Docking Stations: General Information

5.4.1 Important Charger Safety Instructions

Important: Before charging a battery with a desktop docking station, it is critical that you

review the safety guidelines in the Omnii Hand-Held Computer Regulatory & War­ranty Guide (PN 8000191).

5.4.2 Charging the Battery

Omnii Hand-Held Computer operates with a lithium-ion battery pack, Model ST3000. Preparing the unit for
operation requires that the battery pack be charged and installed in the hand-held.

Batteries shipped from the factory are charged to approximately 40% of capacity. Lithium-ion battery
packs must be fully charged before use. These batteries can be charged with a variety of chargers and
docking stations. Currently the following are available:

• The Snap Module is a mobile adaptor for Omnii. Three models are available—see “Snap Modules” on
page 137.

• The AC Wall Adaptor operates as an AC power source and also charges the battery installed in the
unit—see “AC Wall Adaptor - Model ST1050-1” on page 138.

• The Vehicle Power Outlet Adaptor powers Omnii and recharges the battery using power drawn from
your vehicle’s automotive power outlet—see “Vehicle Power Outlet Adaptor - Model ST3113” on
page 139.

• The Desktop Docking Stations operate as both chargers and docking stations. Operating as a charger,
both the battery installed in Omnii and a spare battery can be charged. Priority is given to charging the
hand-held's battery. See “Desktop Docking Stations - Models ST4002 and ST4003” on page 141.

Normally it takes 3 to 4 hours to charge a battery. The Omnii intelligent charging system protects the
battery from over-charging by terminating the charge process when the battery is at maximum capacity.

Table 5.4 Omnii Internal Battery Charging Times

% Charge Completed During Sleep Mode While Operating

100% 4 hrs. 8 hrs.

75% 2 hrs. 6 hrs.

140

Important: To avoid damaging the battery, chargers will not begin the charge process until

the battery temperature is between 0°C to 45°C (32°F to 113°F).

5.4.3 Installation—Chargers and Docking Stations

When installing a charger or docking station, consider the following guidelines.

• Keep chargers and docking stations away from excessive dirt, dust and contaminants.

• Chargers will not charge batteries outside an ambient temperature range of 0°C to 40°C (32°F to
104°F). It is recommended that the charger or docking station be operated at room tempera­ture—between 18°C and 25°C (64°F to 77°F) for maximum performance.

After unpacking your unit:

• Visually inspect the charger for possible damage.

• Install the IEC power cord and apply power.

5.4.4 Operator Controls

Omnii docking stations and chargers have no operator controls.

Psion Omnii Hand-Held Computer User Manual

Power Consumption Considerations

Omnii Charge Well

LED

(Indicates charge status of

a spare battery inserted
in the rear charge well of
the docking station.)

Release Button

Spare Battery

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5.4.5 Power Consumption Considerations

Check to ensure the mains circuit supplying chargers and/or docking stations is adequate for the load, es­pecially if several chargers and docking stations are being powered from the same circuit.

5.5 Desktop Docking Stations - Models ST4002 and ST4003

Omnii can be inserted into two desktop docking stations which are designed to charge the battery installed
in the hand-held along with a spare battery pack: Models ST4002 and ST4003.

Chapter 5: Accessories

Important: These docking stations can only be used to charge Psion approved lithium-ion

The ST4002 and ST4003 desktop docking stations feature:

• Fast charging of the internal battery.

• Fast charging of the spare battery pack.

• A Host USB port to connect peripherals such as a printer, keyboard, etc.

• A Client USB port to connect the docking station to a PC.

Note: The ST4002 desktop dock can be upgraded to include the DE9M and RJ45 interfaces by

The ST4003 desktop docking station additionally provides:

• A DE9M serial port (unpowered) and an RJ45 10Base-T Ethernet interface. Both these interfaces are

Figure 5.12 Desktop Docking Station - Models ST4002 and ST4003

batteries.

using the ST4100 Xmod (Expansion Module).

compatible with the USB to Ethernet/serial drivers included in Omnii (see Figure 5.13 on page 142).

Note: The desktop docking station is shipped with its own quick start guide (ST4002 and ST4003

The desktop docking station storage temperature is -30°C to +60°C (-22°F to 140°F). Operating tempera­ture and humidity are: 5 - 95% non-condensing and 0°C to 40°C (32°F to 104°F).

Desktop Docking Stations Quick Start Guide, PN 8000203). It is critical that it be reviewed for
additional information and updates.

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Charge Well

DC IN Port

Spare Battery

Host USB Port

Client USB Port

RJ45 Ethernet Port

DE9M Serial Port

Connector Pins

Locking Arm

Charge Well

Omnii

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Charging a Battery Installed in Omnii

The desktop docking station uses careful charge algorithms designed to maximize battery life while ensur­ing the shortest possible charge time. The charger supports proprietary Psion Smart Batteries and handles
a range of voltages and charge algorithms. See “Battery Details” on page 21 for more information regarding
battery capacity, charge times and battery life. See “Charging the Spare Battery” on page 143 for spare
battery charge information.

Figure 5.13 Back of ST4003 Desktop Docking Station

5.5.1 Charging a Battery Installed in Omnii

• Insert the DC power cable to the DC IN port on the desktop docking station. Plug the pronged end of
the cable into an AC outlet.

•Slide the hand-held into the docking station, making certain that the hand-held is securely
seated on the docking station connector pins and engages the locking arms of the docking
station. When the Omnii is switched on, a message is displayed briefly on the screen indicating
that the unit is properly installed in the station and the docking station icon is displayed in the

taskbar.

The LED on Omnii lights up indicating that the unit has external power and battery charging will begin. It is
safe to leave the unit in the desktop docking station while it is not in use—the battery will not be over­charged.

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5.5.2 Indicators

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The front-mounted LED on the desktop docking station indicates the spare battery charge status. The LED
on Omnii is active even when the hand-held is inserted in a docking station (and in suspend mode) so that
the charge status of the battery can be detected easily.

Table 5.5 Docking Station Battery Charge LED Behaviour

Charge LED Behaviour Function

OFF No battery detected.

Solid Green Battery charging complete.

Flashing Green Charge in progress.

Flashing Yellow Battery is not charging due to out-of-temperature conditions.

Solid Red Unable to read battery or non Psion battery.

5.5.3 Operation

5.5.3.1 Charging the Omnii Battery

The desktop docking station supplies DC power to enable the Omnii internal fast charger.
When installed in the dock, the Omnii battery charge LED will illuminate to indicate the unit has external

power and can charge the internal battery. Omnii charge indication follows the same convention as the
charger's spare battery indicator (Figure 5.12 on page 141).

Chapter 5: Accessories

Indicators

Note: Battery charging continues whether Omnii is switched on or off.

5.5.3.2 Charging the Spare Battery

Important: Do not store spare batteries in a charger for more than 72 hours. Doing so may

• Install the battery in the battery charge well (rear slot of the desktop docking station). Place the
battery contacts down to mate with the connector, and pivot the battery into place in the battery
charge well.

• The desktop docking station spare battery LED lights up immediately. During charge the LED will be
flashing green.

• When the battery has finished charging, the LED turns solid green.

• The charge stops when the battery is fully charged and the LED remains green.

A full charge will take 3 to 4 hours for a 5000 mAh battery.

damage the battery or reduce its charge capacity.

5.5.4 Cleaning the Desktop Docking Station

Important: Do not immerse the unit in water. Dampen a soft cloth with mild detergent to wipe

• Use only mild detergent or soapy water on a slightly damp cloth to clean the desktop docking station.
Avoid abrasive cleaners, solvents or strong chemicals for cleaning. The plastic case is susceptible to
harsh chemicals. The plastic is partially soluble in oils, mineral spirits and gasoline. The plastic slowly
decomposes in strong alkaline solutions.

• To clean ink marks from the label, use isopropyl alcohol.

the unit clean.

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Troubleshooting

5.5.5 Troubleshooting

The indicators, applications, and drivers required to use and monitor the desktop docking station as a dock
(as opposed to a charger) are installed on Omnii—no applications are present on the docking station itself.

5.5.5.1 Docking station does not seem to power on.

• When first connected to the DC power supply, the charger LED should flash a sequence of red, yellow,
and green.

• If not, the charger is defective and requires service.

5.5.5.2 Omnii charge indicator LED stays off.

When Omnii is docked into a powered desktop docking station and its charge indicator LED stays off, there
could be a problem with the hand-held or with the docking station. Use a hand-held with a properly func­tioning charge indicator to isolate the problem.

5.5.5.3 Omnii charge indicator LED is red.

If the Omnii charge indicator is red when the hand-held is docked:

• Remove Omnii and disconnect the adaptor DC power cable.

• Wait at least 20 seconds, and then plug the cable in again.

• If the Omnii indicator still shows a fault, the hand-held requires service.

5.5.5.4 Spare battery LED is red with a battery installed.

• Try inserting a battery that is known to be working with another charger.

• If the charge slot LED continues to show red with the known working battery, the charger is defective
and requires service.

• Your Psion battery and desktop docking station are carefully designed for safety and capacity perform­ance in accordance with IEEE 1725. If the battery or charger are not Psion approved products, or the
safety mechanism is faulty, the spare charge slot LED or the Omnii LED will display red.

5.5.5.5 Spare battery LED does not turn on when a battery is installed.

• Inspect the charge slot contacts for damage (are they bent, flattened, twisted or broken?).

• Reinstall the battery and check that it is fully seated in the slot.

• Try inserting a battery that you know to be working into the charger slot.

• Disconnect and reconnect the DC adaptor, and check that the spare battery LED indicator flashes at
power-up.

• If the charge slot fails to charge the known working battery, it is defective and requires service.

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5.6 Quad Docking Station – Model No. ST4004

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Quad Docking Station – Model No. ST4004

Chapter 5: Accessories

Important: The quad docking station is shipped with its own quick start guide—Omnii ST4004

Figure 5.14 Quad Docking Station – Model No. ST4004

The ST4004 Quad Docking Station is designed to accept up to four Omnii hand-held computers. The
docking station powers the units and their internal battery charger. The docking station also connects up to
four of the hand-held computers to a 10/100 Base-T Ethernet network and allows for Ethernet data transfer.

Quad Docking Station Quick Start Guide’ (PN 8000222). It is critical that it be
reviewed for additional information and updates.

5.6.1 Operator Controls

The ST4004 has no operator controls or power switch.

5.6.2 Indicators

The quad docking station is equipped with a Power Indicator LED.

5.6.3 Quad Docking Station Operation

5.6.3.1 Charging the Omnii Battery

• Insert the DC power plug into the ST4004 rear DC input receptacle.

The ST4004 supplies DC power to enable the Omnii internal fast charger. Normally, a full charge of the
battery will take from 3 to 4 hours.

• Insert up to four Omnii computers into the docking station charge wells, pressing down gently but
firmly to seat them securely.

• During the charge, the Omnii LED slow flashes green.

• When the battery capacity reaches 95%, the LED turns solid green.

Note: Battery charging continues whether Omnii is switched on or off.

5.6.3.2 Installation

Place the charger in an area that is free from excessive dirt, dust and contaminants. The ambient tempera­ture must be in the range 0° C and 40° C (32° F to 104° F). The docking station will not charge batteries
outside of this temperature range. For maximum performance, it is recommended that the charger be oper­ated at room temperature—a temperature range between 18°C to 25°C (64°F to 77°F).

Important: Use IEC-320 C13 power cords approved by Psion, with the ground pin connected

to a proper earth-grounded receptacle. Check with a qualified electrician if you are
uncertain of your receptacle grounding.

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RJ45 Ethernet ports

DC In connector

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Cleaning the ST4004

5.6.3.3 Connecting to the Ethernet Network

Figure 5.15 ST4004 Quad Docking Station Rear View

Network Access

Omnii automatically detects insertion into the docking station and loads the appropriate drivers to commu­nicate with the network.

5.6.4 Cleaning the ST4004

Important: Do not immerse the unit in water. Dampen a soft cloth with mild detergent to wipe

• Use only mild detergent or soapy water on a slightly damp cloth to clean the ST4004. Avoid abrasive
cleaners, solvents or strong chemicals for cleaning. The plastic case is susceptible to harsh chemicals.
The plastic is partially soluble in oils, mineral spirits and gasoline. The plastic slowly decomposes in
strong alkaline solutions.

• To clean ink marks from the label, use isopropyl alcohol.

the unit clean.

5.6.5 Troubleshooting

5.6.5.1 Omnii Charge Indicator LED Stays Off

When Omnii is docked in a powered ST4004 and the hand-held charge indicator LED stays off, there may
be a problem with Omnii or with the docking station. Use an Omnii with a properly functioning charge indi­cator to isolate the problem.

5.6.5.2 Power LED Does Not Light Up

• Remove all Omnii units, and unplug the docking station.

• Connect another device to the mains outlet to ensure there is power.

• Remove the IEC mains power cable from the charger, and check it for damage.

• Reconnect the mains cable in the charger and mains outlet.

5.6.5.3 Omnii Charge LED Flashes Yellow

A flashing yellow Omnii charge LED (the left-most LED on the hand-held) indicates that the battery is not
within the allowable charging temperature range – 0° C and 40° C (32° F to 104° F). Allow the battery to
come to an acceptable range before reinserting Omnii in the docking station.

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5.6.5.4 Omnii Charge Indicator LED Flashes Red

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If the Omnii charge indicator flashes red when Omnii is in any of the four sites, the quad dock cannot read
the battery or it is not a Psion battery.

• Remove the computers and disconnect the adaptor DC power cable.

• Wait at least 20 seconds, and then plug the cable in again.

• If the Omnii indicator still shows a fault, Omnii requires service.

5.6.5.5 Powered Adaptor LED Stays Off

• Check the AC cable. Replace with the same type if the cable is suspect.

• If the adaptor LED stays OFF, the adaptor is defective and requires service.

5.7 Vehicle Cradles - Models ST1000 and ST1002

The Omnii vehicle cradles are highly ruggedized, single station docks. Although they provide quick insertion
and removal, the cradles hold Omnii securely even when operated in high vibration environments (such as
vehicles not equipped with suspensions).

The Omnii vehicle cradle is available in two models:

• Model ST1000 - Unpowered cradle.

• Model ST1002 - Powered cradle with commnications ports. A DE9M serial port (powered) and two USB
Host interfaces.

Vehicle Cradles - Models ST1000 and ST1002

Chapter 5: Accessories

Figure 5.16 Front and Back of ST1002 with Omnii

Psion also supplies a range of standard mounts for the hand-held vehicle cradles, and the Omnii vehicle
cradles are compatible with all of them.

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MT3326 Bracket

MT3325 Arm

ST1002 Cradle

(powered)

Omnii

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Vehicle Cradle Mounting Recommendations

5.7.1 Vehicle Cradle Mounting Recommendations

Warning: Before mounting a vehicle cradle in a vehicle, there are a number of operator

Pedestal mounts are recommended for all fixed mount locations because they offer optimal operator
access. In addition, for safety reasons, only pedestal mounts with fully locking joints should be used in vehi­cles. Always adjust the pedestal for the optimum viewing angle, and securely tighten the hex and wing
screws.

The most effective way to mount the vehicle cradle is to use the MT3326 or MT3327 brackets with the
MT3324 (short arm) or MT3325 (standard arm) kit, using one of the following bases to secure the vehicle
cradle/arm assembly to the vehicle:

• VESA Plate - MT3501.

• Circular Plate - MT3502.

• Clamp Base (two sizes) - MT3505 and MT3507.

• Rail Base (two sizes) - MT3509 and MT3510.

Figure 5.17 MT3325 Standard Arm Kit with Omnii Vehicle Cradle

safety issues that require careful attention. An improperly mounted cradle may
result in one or more of the following: operator injury, operator visibility obstruc­tion, operator distraction and/or poor ease of egress for the operator. Psion
strongly recommends that you seek professional mounting advice from the
vehicle manufacturer.

Cable routing within a vehicle cab also requires careful consideration, especially
for devices with loose cables. If you are unable to obtain suitable advice, contact
Psion for assistance. Note also that for better protection, the equipment should
be mounted inside the vehicle roll cage.

To accommodate the service loop of the connector cable, leave a 4" clearance at the bottom of the cradle.
Leave a 7" (minimum) clearance at the top of the cradle to allow easy removal of the hand-held. Refer to
the detailed assembly instructions that are packaged with the cradle when selecting a mounting location
(Omnii Vehicle Cradles Quick Start Guide PN 8000221).

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5.7.2 Wiring Guidelines

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Before installing the cables between the cradle and other devices, consider the following:

• Ensure that drilling holes will not damage the vehicle or its wiring.

• Protect cable runs from pinching, overheating and physical damage.

• Use grommets to protect cables that pass through metal.

• Use plastic straps and tie-downs to secure cables and connectors in their desired location, away from
areas where they may get snagged or pulled.

• Keep cables away from heat sources, grease, battery acid and other potential hazards.

• Keep cables away from control pedals and other moving parts that may damage the cables or interfere
with the operation of the vehicle.

5.7.3 Using the Vehicle Cradle

If your Omnii is equipped with a cover, this accessory needs to be removed before in­stalling the unit in a vehicle cradle. There is no need to remove handstraps or pistol grips from the unit.

• Slide Omnii into the cradle, and press firmly downward until it locks into place. On a vehicle, it’s a good
idea to pull up on Omnii to be certain that it is secure.

• To remove Omnii, press firmly on one of the knobs on either side of the cradle until it releases. You do
not need to press both knobs.

5.7.4 Maintaining the Vehicle Cradle

Two latches in the cradle hold Omnii firmly in place. Although these latches are designed for at least
100,000 insertion and removal cycles, they will wear over time and will no longer lock Omnii securely in the
cradle. For replacement parts and instructions contact Psion. Partial disassembly is required.

Chapter 5: Accessories

Wiring Guidelines

5.7.5 Powered Vehicle Cradle Installation in High Voltage Vehicles

Warning: Voltages exceeding 30VDC are considered hazardous. Installation of powered

Due to the hazardous voltages present on these vehicles, it is necessary to ensure that the powered cradle
power supply cable connector is not accessible to the vehicle operator, and does not get exposed to water
or other liquids. Exposing an accessible power connector to water or other liquids could create a haz-
ardous situation resulting in serious injury or death. Avoiding this hazard can be accomplished in the fol­lowing way.

• Use the PS1300 or PS1350 pre-regulator.

• Ensure the power connector is wrapped securely with a waterproof electrical tape and installed in a
dry location on the vehicle, away from the vehicle operator’s reach (perhaps under a vehicle dash or in
a sealed housing).

• Cover the power connector with a waterproof heat shrink material (see Section 5.7.5.1: “Extreme Wet
Environments” for additional details).

All other installation requirements outlined in this document should also be followed for High Voltage vehi­cles to insure safe installation and operation of the powered cradle.

cradles in vehicles that operate above 30VDC require special consideration, as
listed below.

5.7.5.1 Extreme Wet Environments

For extreme wet environments, or environments where it is difficult to restrict vehicle operator access to
the power connector, Psion offers a waterproof heat shrink kit (P/N 1030022). The kit contains 3 pieces of
waterproof, high shrink ratio heat shrink tubing which can be used to encapsulate the entire connector as­sembly. If using this kit, please ensure that you order sufficient material to cover installation and service, re­membering that heat shrink is one-time use, and must be replaced if it is removed from the connector for
any reason.

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Chapter 5: Accessories

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Powered Cradle Installation

5.7.6 Powered Cradle Installation

The powered cradle option is designed to allow Omnii to be powered by a vehicle battery. The battery in­stalled in Omnii is also recharged by the vehicle battery. This option accepts DC power sources over the
range 12V to 24V, voltages above that require the use of the preregulator (Model No. PS1350).

Warning: Applying a voltage greater than that specified, or reversing polarity, may result in

The Omnii vehicle cradle can be ordered with the powered cradle option installed, or it can be retrofitted
later at an authorized Psion service depot.

The Omnii charging LED (see “Battery Charge Status LED” on page 28) indicates that external power is
available, and it also indicates the charging status of the internal battery.

permanent damage to the cradle power option and will void the product warranty.

5.7.7 Wiring Vehicle Power to the Cradle

An optional 1.8 meter (6 foot) extension power cable (P/N 13985-301 with motion detect or 13985-302) is
available for your powered vehicle cradle. This cable should be wired to a filtered, fused (maximum 10A) ac­cessory supply on the vehicle. The power cradle draws no more than 4A (less if the accessory supply is
greater than 12V). Any additional wiring, connectors or disconnects used should be rated for at least 10A.

Note: When connecting P/N 13985-301 (Screen Blanking version), ensure that the screen blanking

wires (clearly labelled) and the power wires (red/black leads) are reliably secured away from
each other, or are separated with reliably secured certified insulation. A minimum 2.8mm
distance, or 0.4mm distance through insulation, is required for the separation.

The red lead of the power cable attaches to the positive vehicle supply. The black lead connects to the neg­ative supply—this should be connected to a proper terminal block and not to the vehicle body. The power
cradle is fully isolated and can be used with both negative and positive chassis vehicles.

You may have the option of connecting power before or after the ‘key’ switch. It is preferable to wire the
power cradle after the key switch—that is, it cannot be turned on without the key on. However, if the opera­tor switches the key off repeatedly for long periods during a shift, it may make more sense to wire the
cradle before the switch.

Keep in mind that Omnii will continue to operate with or without vehicle power as long as its battery has
sufficient charge. If an unfused power source must be used, a fuse assembly (P/N 19440-300) must be
added to the extension power cable (the fuse and instructions are supplied with the cable). Use only a 10A
slow blow UL approved fuse in the fuse assembly.

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5.8 Battery Charger (6-Slot) - Model ST3006

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The ST3006 is designed to charge up to six Omnii lithium-ion batteries at one time.

Battery Charger (6-Slot) - Model ST3006

Chapter 5: Accessories

Important: Keep in mind when ordering a charger, you must also order an IEC-320 C13 power

Figure 5.18 ST3006 Battery Charger

5.8.1 Installation

The charger can be wall mounted using the wall mount kit (MT2031) or it can be operated on a flat surface.
Install the charger in an area that is free from excessive dirt, dust and contaminants. The ambient tempera­ture must be in the range 5°C to 39°C (41°F to 102°F). The charger will not charge batteries outside of this
temperature range. For maximum performance, it is recommended that the charger be operated at room
temperature—a temperature range between 18°C to 25°C (64°F to 77°F).

The charger can consume up to 6 A at 120 VAC, 3A at 240 VAC. Check to ensure the mains circuit supplying
the charger is adequate for this loading (especially if several chargers are being powered from the same
circuit). After unpacking the unit:

• Visually check the charger for damage.

• Install the IEC power cord and apply power.

cord separately.

Important: Use IEC-320 C13 power cords approved by Psion, with the ground pin connected

to a proper earth-grounded receptacle. Check with a qualified electrician if you are
uncertain of your receptacle grounding.

All charge indicators flash momentarily at power up to indicate that the charger is ready for operation.
If you choose to wall mount the charger, detailed installation instructions are included in the Omnii 6-Slot

Battery Charger ST3006 Quick Start Guide (PN 8000204) included with the charger kit. Be sure to locate
the charger in an area where there is no risk of injury to persons walking in the vicinity.

5.8.2 Operator Controls

The gang charger does not have operator controls or a power switch. There is no dedicated indicator light
to show that the charger is powered, but the charge slot LEDs will light.

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5.8.3 Charge Indicators

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Each battery charge slot is equipped with four LEDs to indicate the charge status of the battery. When the
Omnii batteries are inserted in the charger, the colour and behaviour of the LEDs associated with the
charge wells in use indicate the status of the charge.

Table 5.6 Charge Status Indicator LEDs

Charge LED Behaviour Function

OFF No battery detected.

Solid Green Battery charging complete. Each LED represents 25% battery capacity.

Flashing Green Charge in progress. Each LED represents 25% battery capacity.

Flashing Yellow Battery is not charging due to out-of-temperature conditions.

Solid Red Unable to read battery or non Psion battery.

5.8.4 Charging Batteries

• Install the battery with the battery contacts facing the charger. Slide the battery between the guide
rails until it lightly latches in place.

The 4-LED bar for the battery bay shows 25% charger per LED. A flashing green LED shows charging is
under way. The LED directly below the slot in which a battery is inserted lights up immediately. If the
battery temperature is outside 5°C to 39°C (41°F to 102°F), the LED flashes yellow until the temperature is
acceptable. A fully discharged battery will normally take from 3 to 4 hours to charge. At full capacity, it
turns solid green.

When the battery is fully charged, the charger stops applying power; the battery cannot be overcharged if
left in the charger slot.

Chapter 5: Accessories

Charge Indicators

5.8.5 Troubleshooting

5.8.5.1 Improper Battery Storage

Storing batteries in the gang charger for extended periods (more than a week or two) is not recommended.
Lithium-ion batteries lose capacity if they are maintained at full charge for long periods of time. See the
battery handling recommendations in “The Battery” on page 14.

5.8.5.2 Power LED Does Not Light Up

• Remove all batteries, and unplug the charger.

• Connect another device to the mains outlet to ensure there is power.

• Remove the IEC mains power cable from the charger, and check it for damage.

• Reconnect the mains cable in the charger and mains outlet.

5.8.5.3 Indicator Does Not Light When Battery Installed

• Remove the battery, and clean the contacts on the battery and the charge slot.

• Reinstall the battery, and check that it is fully seated in the slot.

• Inspect the charge slot contacts for damage (are they bent, flattened, twisted or broken).

• Try inserting a battery that you know to be working in the charger slot.

• Reconnect the mains power cable, and check that the slot indicator flashes at power up.

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A

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APPENDIX: PORT PINOUTS

APort Pinouts

A.1 Omnii Docking Connector ...................................................A-3

A.2 Snap Modules Connectors...................................................A-4

A.3 Cable Connectors for Vehicle Cradle Model ST1002....................................A-5

A.4 Omnii Battery Contacts.....................................................A-6

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A.1 Omnii Docking Connector

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The docking interface on the base of Omnii is custom-designed to dock with a device via an array of spring­mounted pins.

The following are the pin assignments of the interface.

Table A.1 Docking Connector Pinout

Pin # Signal Pin # Signal

1 GROUND 11 USB_OTG_P

2DC_IN 12 USB_OTG_M

3DOCK_LOW_PWR 13 CHARGE_IN

4GROUND 14 GROUND

5 USB_OTG_VBUS 15 DC_IN

6CHARGE_IN 16 UART_RX

7GROUND 17 GROUND

8DC_IN 18 UART_TX

9USBH_P 19 CHARGE_DATA

10 USBH_M 20 GROUND

Appendix A: Port Pinouts

Omnii Docking Connector

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A-3

Appendix A: Port Pinouts

ST4001

ST4005

USB Type A connector

USB Micro B connector

(USB host)

(USB device/ActiveSync)

Powered DE9M serial port

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Snap Modules Connectors

A.2 Snap Modules Connectors

• Model ST4000 (Charger only variant): power and charge.

• Model ST4001 (USB Host/Client variant): power, charge, communications via USB 1.1/2.0 Host and
USB 2.0 Client connectors, DC IN port.

• Model ST4005 (DE9M Serial variant): powered DE9M serial connector, power, charge, serial communi­cations. Pin 9 is reserved for 5V 1A max power out and is defaulted to off.

The following are the pin assignments of the interfaces.

Table A.2 Snap Modules Connectors Pinout

ST4001 ST4005

USB Micro B Connector USB Type A Connector DE9M Serial Connector

Pin # Signal Pin # Signal Pin # Signal

1VCC 1VBus 1 DCD

2D- 2D- 2 RXD

3D+ 3D+ 3 TXD

4 ID 4GROUND 4 DTR

5 GROUND 5 SHIELD 5 GROUND

6SHIELD 6 DSR

7RTS

8CTS

95Vdc 1A power out

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Psion Omnii Hand-Held Computer User Manual

Cable Connectors for Vehicle Cradle Model ST1002

44-pin connector

CA3001 Vehicle Cradle Power and

Communications Cable

ST1002 Vehicle Cradle

USB Type A connectors

(USB host)

DE9M serial port

Power connector

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A.3 Cable Connectors for Vehicle Cradle Model ST1002

The ST1002 Vehicle Cradle has a 44-pin connector that allows connection with either the CA3001 Vehicle
Cradle Power and Communications Cable (DE9M serial port, 2 USB Host interfaces, and power cable) or the
power-only CA3000 Vehicle Cradle Power Cable. For installation details, see “Powered Cradle Installation”
on page 150.

Appendix A: Port Pinouts

The following are the pin assignments of the interfaces.

Table A.3 CA3001 Vehicle Cradle Cable Connectors Pinout

USB Type A DE9M Serial Power

Pin # Signal Pin # Signal Pin # Signal

1VBus 1 VIN 1 VIN (11.5 to 30Vdc)

2 D- 2 GND (not chassis

3 D+ 3 MOTION DETECT 3 MOTION DETECT

4 DGROUND 4 MOTION DETECT

ground)

RETURN (not ground)

2 GND (not chassis ground)

4 MOTION DETECT RETURN

(not ground)

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Appendix A: Port Pinouts

7 6 5 4 3 2

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Omnii Battery Contacts

A.4 Omnii Battery Contacts

Figure A.1 Battery Contact Pinout

Table A.4 Battery Contact Pinout

Pin # Signal Name Description

1 BATT-RAW Positive lead of battery.

- Plastic Rip - provides mechanical polarity.

2 BATT-RAW Positive lead of battery.

3BATT-CLK SMBus data clock.

4 BATT-ID 0 Ω to NEG.

5 BATT-DATA SMBus bi-directional data line.

6 GND Negative lead of battery.

7 GND Negative lead of battery.

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APPENDIX: IMAGER &

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B

BImager & Came ra Se ttings

B.1 Required Applets.........................................................B-3

B.2 Presets ..............................................................B-3

B.2.1 Predefined Presets .................................................B-3

B.2.2 Barcode Predefined Presets (Barcoding Menu).................................B-3

B.2.2.1 Barcode Decoding Symbology Predefined Presets.........................B-4

B.2.2.2 Barcode Decoding Camera Predefined Presets...........................B-4

B.2.3 Image Capture Predefined Presets (Imaging Menu)..............................B-4

B.3 Using the Imagers Applet....................................................B-5

B.3.1 Configuring the Image Capture Presets (Imaging Menu) ...........................B-5

B.3.1.1 Selecting a Camera............................................B-5

B.3.1.2 Setting the Active Preset........................................B-5

B.3.1.3 Viewing a Preset.............................................B-6

B.3.1.4 Creating a Custom Preset........................................B-6

B.3.1.5 Modifying a Custom Preset.......................................B-6

B.3.1.6 Removing a Custom Preset.......................................B-7

B.3.2 Configuring the Barcode Decoding Camera Presets (Barcoding Menu)...................B-7

B.3.2.1 Selecting a Camera............................................B-8

B.3.2.2 Setting the Active Preset........................................B-8

B.3.2.3 Viewing a Preset.............................................B-8

B.3.2.4 Creating a Custom Preset........................................B-9

B.3.2.5 Modifying a Custom Preset.......................................B-9

B.3.2.6 Removing a Custom Preset......................................B-10

B.3.3 Configuring the Barcode Decoding Symbologies (Barcoding Menu)....................B-10

B.3.3.1 Setting the Active Preset........................................B-11

B.3.3.2 Viewing a Preset.............................................B-11

B.3.3.3 Creating a Custom Preset........................................B-11

B.3.3.4 Modifying a Custom Preset......................................B-12

B.3.3.5 Removing a Custom Preset......................................B-13

B.3.4 Barcoding Menu – Configuring Symbologies..................................B-13

B.3.5 Filter Menu – Manipulating Barcode Data ...................................B-13

B.3.5.1 Modifying a Barcode Setting.....................................B-13

B.3.6 Translation Menu – Configuring Rules .....................................B-14

B.3.7 Advanced Menu..................................................B-15

B.3.7.1 File Locations for Captured Images.................................B-15

B.3.7.2 Configuring Triggers..........................................B-15

B.4 Barcode Symbologies.....................................................B-16

B.4.1 Imager Barcode Symbologies..........................................B-17

B.4.2 Color Camera Barcode Symbologies......................................B-18

CAMERA SETTINGS

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The Imagers applet is used to create, modify, delete, and activate imager settings. The principal uses of the

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application are to decode barcodes and to capture images. This imager services application is used for
cameras and imagers to configure linear (1D), stacked linear, matrix (true 2D) and postal barcodes. A Dem-
onstration Application is provided to demonstrate how the imager works. Refer to “Demo” on page 37 for
details.

B.1 Required Applets

In order to configure imaging, the Manage Triggers applet must be present in the Control Panel, along with
the Imagers applet.

Note: The Imagers icon is only displayed when the appropriate imager is installed in your Omnii. If

there is an imager installed but this icon is not present, additional software (ICS) may need
to be installed.

To enable a newly-installed imager, press and hold down the [FN] key and the
[ENTER/Power] key simultaneously for a minimum of three seconds.

B.2 Presets

There are two methods that can be used to configure an imager using the Imagers applet:

• Use a predefined preset.

• Create a custom preset based on a predefined preset.

Appendix B: Imager & Camera Settings

Required Applets

Important: It is strongly recommended that a predefined preset is used whenever

A preset is a group of exposure and image correction settings. Each preset configures the imager for a spe­cific purpose such as barcode decoding or image capture.

Presets also allow easier and faster configuration of the imager after power-on or resume from suspend.
The predefined presets are generic and satisfy most user requirements. A custom preset can be created for

a specific user application, such as: include only specified barcodes, read only a specified number of bar­codes or for reading unusual media.

Every preset belongs to a preset type. The following preset types are available:

• Imaging for photo capture.

• Imaging for barcode decoding.

• Symbology selection.
At any time, only one preset of each type can be designated as the user-selected active preset.

possible. Each predefined preset contains a coherent group of settings
that are known to work together in the intended environment. In
almost all situations, at least one of the predefined presets results in
a satisfactory outcome.

B.2.1 Predefined Presets

Predefined presets are built into the imaging software and cannot be changed. The predefined presets
allow you to use the imager to perform specified tasks without having to understand and set numerous var­iables. In almost all cases these predefined presets are sufficient.

B.2.2 Barcode Predefined Presets (Barcoding Menu)

These presets encompass the majority of the most popular barcodes and their subtypes. The barcode de­coding symbology predefined presets define which barcodes can be decoded. The barcode decoding
camera predefined presets determine how the barcode images are captured.

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