excess lub rication will reduce pump p erformance .
Pump is pre-lubed.
TEMPERATURE LIMITS:
Acetal –29°C to 82°C –20°F to 180°F
Buna-N –12°C to 82°C 10°F to 180°F
Geolast
®
–40°C to 82°C –40°F to 180°F
Neoprene –18°C to 93°C 0°F to 200°F
Nordel
®
EPDM –51°C to 138°C –60°F to 280°F
Nylon –18°C to 93°C 0°F to 200°F
PFA –7°C to 107°C 45°F to 225°F
Polypropylene 0°C to 79°C 32°F to 175°F
Polyurethane –12°C to 66°C 10°F to 150°F
PVDF –12°C to 107°C 10°F to 225°F
Saniflex™ –29°C to 104°C –20°F to 220°F
SIPD PTFE with EPDM-backed
SIPD PTFE with Neoprene-backed
PTFE
Viton
1
4°C to 104°C 40°F to 220°F
®
FKM –40°C to 177°C –40°F to 350°F
4°C to 137°C 40°F to 280°F
4°C to 93°C 40°F to 200°F
Wil-Flex™ –40°C to 107°C –40°F to 225°F
1
4°C to 149°C (40°F to 300°F) - 13 mm (1/2") and 25 mm (1") models only.
NOTE: Not all materials are available for all
models. Refer to Section 2 for the material
options available for your pump.
CAUTION: When choosing pump materials, be
sure to check the temperature limits for all wetted
components. Example: Viton® has a maximum
limit of 177°C (350°F), but polypropylene has a
maximum limit of only 79°C (175°F).
CAUTION: Maximum temperature limits are
based upon mechanical stress only. Certain
chemicals will significantly reduce maximum
safe operating temperatures. Consult Chemical
Resistance Guide for chemical compatibility and
temperature limits.
WARNING : Prevent static sparking — If static
sparking occurs, fire or explosion could result.
Pump, valves and containers must be grounded
to a proper grounding point when handling
flammable fluids and whenever discharge of
static electricity is a hazard.
CAUTION: Do not exceed 8.6 bar (125 psig) air
supply pressure.
CAUTION: The process fluid and cleaning fluids
must be chemically compatible with all wetted
pump components. Consult Chemical Resistance
Guide.
CAUTION: Do not exceed 82°C (180°F) air inlet
temperature for Pro-Flo® SHIFT models.
CAUTION: Pumps should be thoroughly flushed
before installing into process lines. FDA- and
USDA-approved pumps should be cleaned and /
or sanitized before being used.
CAUTION: Always wear safety glasses when
operating pump. If diaphragm rupture occurs,
material being pumped may be forced out air
exhaust.
CAUTION: Before any maintenance or repair is
attempted, the compressed air line to the pump
should be disconnected and all air pressure
allowed to bleed from pump. Disconnect all
intake, discharge and air lines. Drain the pump
by allowing any fluid to flow into a suitable
container.
CAUTION: Blow out air line for 10 to 20 seconds
before attaching to pump to make sure all pipeline
debris is clear. Use an in-line air filter. A 5μ
(micron) air filter is recommended.
NOTE: Before starting disassembly, mark a line
from each liquid chamber to its corresponding air
chamber. This line will assist in proper alignment
during reassembly.
CAUTION: Pro-Flo® SHIFT is available in
both single-point exhaust (submersible) and
standard (non-submersible) options. Do not use
®
standard Pro-Flo
SHIFT models in submersible
applications.
CAUTION : Tighten all hardware prior to installation.
WIL-11320-E-01 1 WILDEN PUMP & ENGINEERING, LLC
Page 4
Section 2
WILDEN PUMP DESIGNATION SYSTEM
PS BRAHMA
51 mm (2”) Pump
Maximum Flow Rate:
640 lpm (169 gpm)
76 mm (3”) Pump
Maximum Flow Rate:
885 lpm (234 gpm)
LEGEND
XPSXXX / XXX XX / X XX / XX / XXX / XXXX
MODELVALVE SEATS
MATERIAL CODES
MODEL
XPS810 = 51 mm (2”) ADVANCED™
XPS1510
WETTED PARTS / OUTER PISTON
AA = ALUMINUM / ALUMINUM
AM = ALUMINUM / MILD STEEL
WM = DUCTILE IRON / MILD STEEL
WW = DUCTILE IRON / DUCTILE IRON
NOTE: MOST ELASTOMERIC MATERIALS USE COLORED DOT FOR IDENTIFICATION.
WILDEN PUMP & ENGINEERING, LLC 2 WIL-11320-E-01
Page 5
Section 3
HOW IT WORKS—PUMP
The Wilden diaphragm pump is an air-operated, positive displacement, self-priming pump. These drawings show flow pattern
through the pump upon its initial stroke. It is assumed the pump has no fluid in it prior to its initial stroke.
OPEN
INLET
CLOSED
BA
CLOSED
OUTLET
Right StrokeMid StrokeLeft Stroke
FIGUR E 1 The air valve dire cts pre ssurized
air to the back side of diaphragm A. The
compressed air is applied directly to the
liquid column separated by elastomeric
diaphragms. The diaphragm ac ts as
a separation membrane bet ween the
compressed air and liquid; a balanced
load removes mechanical stress from the
diaphragm. The compressed air moves
the diaphragm away from the center
of the pump. The opposite diaphragm
is pulled in by the shaft connected to
the pressurized diaphragm. Diaphragm
B is on its suction stroke; air behind
the diaphragm has been forced out to
atmosphere through the exhaust port of
the pump. The movement of diaphragm
B toward the center of the pump creates
a vacuum within chamber B. A tmosphe ric
pressure forces fluid into the inlet
manifold forcing the inlet check valve
off its seat. Liquid is free to move past
the inlet check valve and fill the liquid
chamber (see shaded area).
OPEN
CLOSED
INLET
OPEN
BA
OPEN
OUTLET
FIGURE 2 When the pressurized diaphragm,
diaphra gm A, re aches t he limit of it s disc harge
stroke, the air valve redirects pressurized
air to the back side of diaphragm B. The
pressurized air forces diaphragm B away
from the center while pulling diaphragm A
to the center. Diaphragm B is now on its
discharge stroke. Diaphragm B forces the
inlet check valve onto its seat due to the
hydraulic forces developed in the liquid
chamber and manifold of the pump. These
same hydraulic forces lift the discharge
check valve of f its seat, while the opposite
discharge check valve is forced onto its
seat, forcing fluid to flow through the pump
discharge. The movement of diaphragm A
toward the center of the pump creates a
vacuum within liquid chamber A. Atmospheric pressure forces fluid into the inlet
manifold of the pump. The inlet check valve
is forced off its seat allowing the fluid being
pumped to fill the liquid chamber.
CLOSED
CLOSEDOPEN
INLET
BA
OPEN
OUTLET
FIGURE 3 At completion of the stroke,
the air valve again redirects air to the
back side of diaphragm A, which starts
diaphragm B on its suction stroke. As
the pump reaches its original star ting
point, each diaphragm has gone through
one suction and one discharge stroke.
This constitutes one complete pumping
cycle. The pump may take several cycles
to completely prime depending on the
conditions of the application.
NOTE: Unlike other Wilden pumps, the
fluid inlet of the Brahma Advanced™ pump
is located at the top and the fluid discharge
is located at the bottom of the pump.
CLOSED
HOW IT WORKS—AIR DISTRIBUTION SYSTEM
The heart of the patented Pro-Flo® SHIFT Air Distribution
System (ADS) is the air valve assembly. The air valve design
incorporates an unbalanced spool with the small end of the
spool being pressurized continuously while the large end of
the spool is alternately pressurized, then exhausted to move
the spool. The air valve spool directs pressurized air to one
chamber while exhausting the other. The air forces the main
shaft/diaphragm assembly to move to one side – discharging
liquid on that side and pulling liquid in on the other side. When
the shaft reaches the end of the stroke, the inner piston actuates
the pilot spool, which controls the air to the large end of the air
valve spool. The repositioning of the air valve spool routes the
air to the other air chamber. The air control spool allows air to
flow freely into the air chamber for the majority of each pump
stroke, but it significantly restricts the flow of air into the air
chamber when activated by the inner piston near the end of the
each stroke.
WIL-11320-E-013WILDEN PUMP & ENGINEERING, LLC
Page 6
Section 4
M
N
P
R
B
ØV
ØU
ØT
ØV
ØU
ØT
3/4" FNPT AIR INLET
ANSI FLANGEDIN FLANGE
76 mm (3")
DIN (ANSI)
LIQUID
INLET
76 mm (3")
DIN (ANSI)
LIQUID
DISCHARGE
A
C
K
1-1/2" FNPT
AIR EXHAUST
E
(ANSI)
F
(DIN)
D
L
G
S
H
J
H
DIMENSIONAL DRAWINGS
PS810 METAL
DIMENSIONS
ITEMMETRIC (mm)STANDARD (inch)
A55021.7
B682.7
C28311.1
D45117.8
E50920.0
F502.0
G662.6
H35413.9
J68026.7
K27210.7
L35614.0
M33013.0
N27911.0
P2268.9
R130.5
S130.5
LW0281 REV. A
PS1510 METAL
DIMENSIONS
ITEMMETRIC (mm)STANDARD (inch)
A87434.4
B1074.2
C42216.6
D65825.9
E75429.7
F75729.8
G461.8
H1044.1
J41116.2
K71628.2
L40115.8
M70427.7
N55121.7
P35814.1
R41116.2
S8.00.3
DIN (mm)ANSI (inch)
T200 DIA.7.5 DIA.
U160 DIA.6.0 DIA.
V18 DIA.0.8 DIA.
LW0284 REV. B
WILDEN PUMP & ENGINEERING, LLC 4 WIL-11320-E-01
Page 7
Section 5
PERFORMANCE
PS810 METAL
RUBBER-FITTED
Ship Weight .......... Aluminum 37 kg (81 lb)
Ductile Iron 57 kg
Air Inlet ................................... 19 mm (3/4”)
Inlet ............................................ 51 mm (2”)
Outlet .........................................51 mm (2”)
Suction Lift ........................7.4 m Dry (24.3’)
9.0 m Wet (29.5’)
Disp. per Stroke1 ................ 1.8 L (0.475 gal)
Max. Flow Rate ............ 640 lpm (169 gpm)
Max. Size Solids ........................51 mm (2”)
1
Displacement per stroke was calculated at
4.8 bar (70 psig) air inlet pressure against a
2.1 bar (30 psig) head pressure.
Example: To pump 303 lpm (80 gpm)
against a discharge head of 2.8 bar
(40 psig) requires 4.2 bar (60 psig) and 82
Nm3/h (48 scfm) air consumption.
Caution: Do not exceed 8.6 bar (125 psig)
air supply pressure.
Flow rates indicated on chart were determined by pumping water.
For optimum life and performance, pumps should be specified so that daily operation
parameters will fall in the center of the pump's performance curve.
WIL-11320-E-01 5 WILDEN PUMP & ENGINEERING, LLC
Page 8
SUCTION-LIFT CURVES
PS810 METAL
SUCTION-LIFT CAPABILITY
PS1510 METAL
SUCTION-LIFT CAPABILITY
Suction-lift curves are calibrated for pumps operating
at 305 m (1,000') above sea level. This chart is meant
to be a guide only. There are many variables that can
affect your pump’s operating characteristics. The
number of intake and discharge elbows, viscosity of
pumping fluid, elevation (atmospheric pressure) and
pipe friction loss all affect the amount of suction lift
your pump will attain.
WILDEN PUMP & ENGINEERING, LLC 6 WIL-11320-E-01
Page 9
Section 6
SUGGESTED INSTALLATION
Wilden pumps are designed to meet the performance
requirements of even the most demanding pumping
applications. They have been designed and manufactured
to the highest standards and are available in a variety of
wetted-path materials to meet your chemical resistance
needs. Refer to the performance section of this manual for
an in-depth analysis of the performance characteristics of
your pump. Wilden offers the widest variety of elastomer
options in the industry to satisfy temperature, chemical
compatibility, abrasion resistance and flex concerns.
The suction pipe size should be at least the equivalent or
larger than the diameter size of the suction inlet on your
Wilden pump. The suction hose must be non-collapsible,
reinforced type as these pumps are capable of pulling a high
vacuum. Discharge piping should also be the equivalent
or larger than the diameter of the pump discharge which
will help reduce friction losses. It is critical that all fittings
and connections are airtight or a reduction or loss of pump
suction capability will result.
INSTALLATION: Months of careful planning, study
and selection efforts can result in unsatisfactory pump
performance if installation details are left to chance.
Premature failure and long-term dissatisfaction can be
avoided if reasonable care is exercised throughout the
installation process.
LOCATION: Noise, safety and other logistical factors usually
dictate where equipment will be situated on the production
floor. Multiple installations with conflicting requirements
can result in congestion of utility areas, leaving few choices
for additional pumps.
Within the framework of these and other existing conditions,
every pump should be located in such a way that six key factors
are balanced against each other to maximum advantage.
ACCESS: First of all, the location should be accessible. If
it is easy to reach the pump, maintenance personnel will
have an easier time carrying out routine inspections and
adjustments. Should major repairs become necessary, ease
of access can play a key role in speeding the repair process
and reducing total downtime.
AIR SUPPLY: Every pump location should have an air line large
enough to supply the volume of air necessary to achieve the
desired pumping rate. Use air pressure up to a maximum of
8.6 bar (125 psig) depending on pumping requirements.
For best results, the pumps should use a 5µ (micron) air
filter, needle valve and regulator. The use of an air filter
before the pump will ensure that the majority of any pipeline
contaminants will be eliminated.
SOLENOID OPERATION: When operation is controlled by a
solenoid valve in the air line, three-way valves should be
used. This valve allows trapped air between the valve and
the pump to bleed off which improves pump performance.
Pumping volume can be estimated by counting the number
of strokes per minute and then multiplying the figure by the
displacement per stroke.
MUFFLER: Sound levels are reduced below OSHA
specifications using the standard Wilden muffler. Other
mufflers can be used to further reduce sound levels, but
they usually reduce pump performance.
ELEVATION: Selecting a site that is well within the pump’s
dynamic-lift capability will ensure that loss-of-prime issues will
be eliminated. In addition, pump efficiency can be adversely
affected if proper attention is not given to site location.
PIPING: Final determination of the pump site should not be
made until the piping challenges of each possible location
have been evaluated. The impact of current and future
installations should be considered ahead of time to make
sure that inadvertent restrictions are not created for any
remaining sites.
The best choice possible will be a site involving the
shortest and straightest hookup of suction and discharge
piping. Unnecessary elbows, bends, and fittings should
be avoided. Pipe sizes should be selected to keep friction
losses within practical limits. All piping should be supported
independently of the pump. In addition, the piping should
be aligned to avoid placing stress on the pump fittings.
Flexible hose can be installed to aid in absorbing the forces
created by the natural reciprocating action of the pump. If the
pump is to be bolted down to a solid location, a mounting
pad placed between the pump and the foundation will assist
in minimizing pump vibration. Flexible connections between
the pump and rigid piping will also assist in minimizing
pump vibration. If quick-closing valves are installed at any
point in the discharge system, or if pulsation within a system
becomes a problem, a surge suppressor (SD Equalizer
should be installed to protect the pump, piping and gauges
from surges and water hammer.
If the pump is to be used in a self-priming application, make
sure that all connections are airtight and that the suction lift is
within the model’s ability. NOTE: Materials of construction and
elastomer options have an effect on suction lift parameters.
Please refer to the performance section for specifics.
When pumps are installed in applications involving flooded
suction or suction head pressures, a gate valve should be
installed in the suction line to permit closing of the line for
pump service.
Pumps in service with a positive suction head are most efficient
when inlet pressure is limited to 0.5–0.7 bar (7–10 psig).
Premature diaphragm failure may occur if positive suction
is 0.7 bar (10 psig) and higher.
SUBMERSIBLE APPLICATIONS:
be used for submersible applications when using the Pro-Flo®
SHIFT's single-point exhaust option
ALL WILDEN PUMPS ARE CAPABLE OF PASSING SOLIDS.
A STRAINER SHOULD BE USED ON THE PUMP INTAKE TO
ENSURE THAT THE PUMP'S RATED SOLIDS CAPACITY IS
NOT EXCEEDED.
CAUTION: DO NOT EXCEED 8.6 BAR (125 PSIG) AIR SUPPLY
PRESSURE [3.4 BAR (50 PSIG) FOR UL-LISTED MODELS.
NOTE: In the event of a power failure, the shut-off
valve should be closed, if restarting of the pump is not
desirable once power is regained.
NOTE: The fluid inlet to the PS Brahma pump is located
at the top and the fluid discharge is located at the
bottom of the pump.
AIR-OPERATED PUMPS: To stop the pump from
operating in an emergency situation, simply close
the shut-off valve (user-supplied) installed in the air
supply line. A properly functioning valve will stop the
air supply to the pump, therefore stopping output. This
shut-of f valve should be located far enough away from
the pumping equipment such that it can be reached
safely in an emergency situation.
WILDEN PUMP & ENGINEERING, LLC 8WIL-11320-E-01
Page 11
SUGGESTED OPERATION & MAINTENANCE
OPERATION : The PS Brahma is pre-lubricated, and does
not require in-line lubrication. Additional lubrication
will not damage the pump, however if the pump is
heavily lubricated by an external source, the pump’s
internal lubrication may be washed away. If the pump
is then moved to a non-lubricated location, it may need
to be disassembled and re-lubricated as described in
the DISASSEMBLY/REASSEMBLY INSTRUCTIONS.
Pump-discharge rate can be controlled by limiting
the volume and /or pressure of the air supply to the
pump. An air regulator is used to regulate air pressure.
A needle valve is used to regulate volume. Pumpdischarge rate can also be controlled by throttling
the pump-discharge by partially closing a valve in
the discharge line of the pump. This action increases
friction loss which reduces flow rate. (See Section 5.)
This is useful when the need exists to control the pump
from a remote location. When the pump discharge
pressure equals or exceeds the air supply pressure,
the pump will stop; no bypass or pressure relief valve
is needed, and pump damage will not occur. The
pump has reached a “deadhead” situation and can
TROUBLESHOOTING
be restarted by reducing the fluid discharge pressure
or increasing the air inlet pressure. The Wilden
Pro-Flo® SHIFT pumps run solely on compressed air
and do not generate heat, therefore your process fluid
temperature will not be affected.
MAINTENANCE AND INSPECTIONS: Since each
application is unique, maintenance schedules may
be different for every pump. Frequency of use, line
pressure, viscosity and abrasiveness of process fluid
all affect the parts life of a Wilden pump. Periodic
inspections have been found to offer the best
means for preventing unscheduled pump downtime.
Personnel familiar with the pump’s construction and
service should be informed of any abnormalities that
are detected during operation.
RECORDS: When service is required, a record should
be made of all necessary repairs and replacements.
Over a period of time, such records can become a
valuable tool for predicting and preventing future
maintenance problems and unscheduled downtime. In
addition, accurate records make it possible to identify
pumps that are poorly suited to their applications.
Pump will not run or runs slowly.
1. Ensure that the air inlet pressure is at least 0.4 bar
(5 psig) above startup pressure and that the
differential pressure (the difference between air inlet
and liquid discharge pressures) is not less than 0.7
bar (10 psig).
2. Check air inlet filter for debris (see SUGGESTED
INSTALLATION).
3. Check for extreme air leakage (blow by) that would
indicate worn seals/bores in the air valve, pilot spool
and main shaft.
4. Disassemble pump and check for obstructions in the
air passageways or objects that would obstruct the
movement of internal parts.
5. Check mating surfaces of flap valve assembly.
6. Check for sticking check valves. If material being
pumped is not compatible with pump elastomers,
swelling may occur. Replace check valves with
proper elastomers.
7. Check for broken inner piston that would cause the
air valve spool to be unable to shift.
8. Remove plug from pilot spool exhaust.
Pump runs, but little or no product flows.
1. Check for pump cavitation; decrease pump speed to
allow thick material to flow into liquid chambers.
2. Verify that vacuum required to lift liquid is not
greater than the vapor pressure of the material being
pumped (cavitation).
3. Check for sticking check valves. If material being
pumped is not compatible with pump elastomers,
swelling may occur. Replace check valves with
proper elastomers.
Pump air valve freezes.
1. Check for excessive moisture in compressed
air. Either install a dryer or hot-air generator for
compressed air. Alternatively, a coalescing filter
may be used to remove the water from the
compressed air in some applications.
Air bubbles in pump discharge.
1. Check for ruptured diaphragm.
2. Check tightness of outer pistons (refer to Section 7).
3. Check tightness of fasteners and integrity of O-rings
and seals, especially at intake manifold.
4. Ensure pipe connections are airtight.
Product comes out air exhaust.
1. Check for diaphragm rupture.
2. Check tightness of outer pistons to shaft.
WIL-11320-E-019WILDEN PUMP & ENGINEERING, LLC
Page 12
Section 7
PUMP DISASSEMBLY
TOOLS REQUIRED:
• 7/32” Hex-Head Wrench
• 3/8” Hex-Head Wrench
• 7/16” Wrench
• 9/16” Wrench
• 5/8” Wrench
CAUTION: Before any maintenance or repair is attempted, the compressed air line
to the pump should be disconnected and all air pressure allowed to bleed from the
pump. Disconnect all intake, discharge and air lines. Drain the pump by turning it
upside down and allowing any fluid to flow into a suitable container. Be aware of
any hazardous effects of contact with your process fluid.
NOTE: Your specific pump model may vary from the configuration shown; however,
pump disassembly procedure will be the same.
Step 1
Before starting disassembly, mark
a line from each liquid chamber
to the corresponding air chamber.
This will assist in proper alignment
during reassembly.
WIL-11320-E-01 10 WILDEN PUMP & ENGINEERING, LLC
Step 2
Using a 9/16” wrench, remove the
fasteners that connect the inlet
elbow to the inlet T-section.
Step 3
Using a 9/16” wrench, remove the
fastener that connects the elbow to
the liquid chamber.
Page 13
PUMP DISASSEMBLY
Step 4
Next, remove the inlet elbow from
the liquid chamber
Step 5
Using a 7/16” wrench, remove the
flap valve assembly from the inlet
elbow. Inspect flap valves for nicks,
gouges, chemical attack or abrasive
wear. NOTE: Replace worn parts
with geniune Wilden parts for
reliable performance.
Step 6
Inspect manifold gasket, flap valve
seat and seat gasket for nicks,
gouges, chemical attack or abrasive
wear.
Step 7
Using a 9/16” wrench, remove
the fasteners that connect the
remaining inlet elbow to the inlet
T-section.
WILDEN PUMP & ENGINEERING, LLC 11WIL-11320-E-01
Step 8
Using a 9/16” wrench, remove
the fasteners that connect the
remaining inlet elbow to the liquid
chamber.
Step 9
Next, remove the remaining inlet
elbow from the liquid chamber.
Page 14
PUMP DISASSEMBLY
Step 10
Using a 9/16” wrench, remove the
fasteners that connect the discharge
elbow to the discharge T-section.
To simplify this process, a socket
extension can be used for easier
access to the fastener.
Step 11
Using a 9/16” wrench, remove the
fasteners that connect the discharge
elbow to the liquid chamber.
Step 12
Next, remove the discharge elbow
from the liquid chamber.
Step 13
Using a 7/16” wrench, remove the
flap valve assembly from the liquid
chamber. Inspect flap valves for
nicks, gouges, chemical attack or
abrasive wear. NOTE: Replace
worn parts with genuine Wilden
parts for reliable performance.
WIL-11320-E-01 12 WILDEN PUMP & ENGINEERING, LLC
Step 14
Inspect manifold gasket, flap valve
seat and seat gasket for nicks,
gouges, chemical attack or abrasive
wear.
Step 15
Using a 9/16” wrench, remove
the fasteners that connect the
remaining discharge elbow to the
liquid chamber.
Page 15
PUMP DISASSEMBLY
Step 16
Remove the discharge elbow and
discharge T-section from the liquid
chamber. This will allow for easy
removal of the flap valve assembly.
Inspect for nicks, gouges, chemical
attack or abrasive wear.
Step 17
Using a 5/8” wrench and an
adjustable wrench, remove the
fasteners that connect the liquid
chambers to the center section.
Step 18
Remove the liquid chamber to
expose the diaphragm and outer
piston.
Step 19
Next, remove center section
assembly from pump stand.
WILDEN PUMP & ENGINEERING, LLC 13WIL-11320-E-01
Step 20
Using two (2) 3/8” hex-head
wrenches, loosen the outer piston
from the main shaft.
Step 21
After loosening the outer piston
from the main shaft, the diaphragm
assembly and bumper can be
removed from the center section.
Page 16
PUMP DISASSEMBLY
Step 22
Next, remove the remaining
diaphragm/piston assembly,
bumper and main shaft from the
center section.
Step 23
Remove the inner piston from the
diaphragm/piston assembly by
turning counterclockwise.
WIL-11320-E-01 14 WILDEN PUMP & ENGINEERING, LLC
Page 17
AIR VALVE / CENTER SECTION DISASSEMBLY
TOOLS REQUIRED:
• 3/16” Hex-Head Wrench
• 1/4” Hex-Head Wrench
• O-Ring Pick
CAUTION: Before any maintenance or repair is attempted, the compressed air line
to the pump should be disconnected and all air pressure allowed to bleed from the
pump. Disconnect all intake, discharge and air lines. Drain the pump by turning it
upside down and allowing any fluid to flow into a suitable container. Be aware of
any hazardous effects of contact with your process fluid.
®
Wilden Pro-Flo
distribution system. Proprietary composite seals reduce the coefficient of friction
and allow the Pro-Flo® SHIFT to run lube-free. The Pro-Flo® SHIFT air distribution
system is designed to perform in on/off, non-freezing, non-stalling, tough-duty
applications.
SHIFT metal pumps utilize a revolutionary Pro-Flo® SHIFT air
Step 1
Using a pair of snap-ring pliers,
remove the snap ring from pilot
sleeve.
WILDEN PUMP & ENGINEERING, LLC 15WIL-11320-E-01
Step 2
Using an O-ring pick, remove O-ring
from modulator spool.
Step 3
Using the appropriate-sized wrench,
loosen and remove the fasteners
that attach the air chamber to center
section.
Page 18
AIR VALVE / CENTER SECTION DISASSEMBLY
Step 4
Lift away air chamber from center
section and remove center block
gasket. Replace gasket if necessary.
Step 5
Turn assembly over and remove the
pilot spool sleeve from the center
section.
Step 6
Using an O-ring pick, gently remove
the O-ring from the opposite side of
the dimpled end of the pilot spool.
Step 7
Gently remove the pilot spool from
the sleeve and inspect for nicks,
wear or damage. Replace the pilot
spool assembly or sleeve O-rings
if necessary. During reassembly,
never insert the dimpled end of the
pilot spool first, this will damage the
single urethane O-ring by passing it
over the ports in the pilot sleeve.
NOTE: Seals should not be removed
from the assembly. Seals are not
sold separately.
WIL-11320-E-01 16 WILDEN PUMP & ENGINEERING, LLC
Step 8
Remove modulator spool from
center section. Check for wear to
spool or O-rings and replace if
necessary.
Step 9
Using the appropriate-sized wrench,
loosen the fasteners and lift away
remaining air chamber and center
block gasket from center section.
Replace gasket if necessary.
Page 19
AIR VALVE / CENTER SECTION DISASSEMBLY
Step 10
Using an O-ring pick, remove
the two (2) shaft bushings from
center block. Inspect and replace
if necessary. Using an O-ring pick,
gently remove the two (2) Glyd™
rings from the center block. Inspect
and replace if necessary.
Step 11
Using an O-ring pick, remove the
two (2) Glyd™ rings from modulator
spool bore. Inspect and replace if
necessary.
Step 12
Using an appropriate-sized wrench,
remove the pilot exhaust muffler.
Inspect for damage or contamination
and replace if necessary.
Step 13
Using an appropriate-sized hex
wrench, loosen and remove the
four (4) air valve bolts from center
section assembly.
WILDEN PUMP & ENGINEERING, LLC 17WIL-11320-E-01
Step 14
Lift away muffler plate and muffler plate gasket from center block. Inspect
for wear and replace if necessary. Lift away the air valve assembly and
remove air valve gasket. Inspect the gasket and replace if necessary.
Page 20
AIR VALVE / CENTER SECTION DISASSEMBLY
Step 15
Remove air valve end cap to expose
air valve spool by lifting up on end
cap. Inspect O-ring on end cap using
an O-ring pick. Replace O-ring(s)
if necessary. NOTE: The Pro-Flo
SHIFT air valve incorporates an end
cap at both ends of the air valve.
Step 16
Remove the air valve spool from the air valve body by threading one air
valve bolt into the end of the air valve spool and gently sliding the spool out
of the air valve body. Inspect seals for signs of wear and replace the entire
air valve assembly if necessary. Re-insert the spool immediately into air
®
valve body after inspection as the seals expand and cannot be reinserted
after a length of time.
NOTE: Seals should not be removed from the assembly. Seals are not sold
separately.
SINGLE-POINT EXHAUST PRO-FLO® SHIFT
StandardSingle-Point Exhaust
Step 1
Remove pilot exhaust muffler in
pilot bleed port located at the front
of the center block. Install 1/4" NPT
pipe plug (00-7010-08) into bleed
Step 2
Next, install an optional single-point exhaust air
valve gasket (04-2638-52). The single-point air valve
gasket can be purchased as a spare part or included
®
with the purchase of a new Pro-Flo
SHIFT pump.
port.
WIL-11320-E-01 18 WILDEN PUMP & ENGINEERING, LLC
Page 21
REASSEMBLY HINTS & TIPS
ASS EM B LY:
Upon performing applicable maintenance to the air
distrib ution system, t he pump can now be re assembled .
Please refer to the disassembly instructions for photos
and parts placement. To reassemble the pump, follow
the disassembly instructions in reverse order. The
air distribution system needs to be assembled first,
then the diaphragms and finally the wetted path. The
following tips will assist in the assembly process.
• Lubricate air valve bore, center section shaft and pilot
spool bore with NLGI grade 2 white EP bearing grease
or equivalent.
• Clean the inside of the center section shaft bore to
ensure no damage is done to new shaft seals.
• A small amount of NLGI grade 2 white EP bearing
grease can be applied to the muffler and air valve
gaskets to lubricate gaskets during assembly.
• Make sure that the exhaust port on the muffler plate
is centered between the two exhaust ports on the
center section.
• Stainless-steel bolts should be lubed to reduce the
possibility of seizing during tightening.
• Use a mallet to tap lightly on the large clamp bands
to seat the diaphragm before tightening.
PS810 MAXIMUM TORQUE SPECIFICATIONS
DescriptionTorque
Air Valve13.6 N•m (120 in-lb)
Center Block to Air Chamber27.1N•m (20 ft-lb)
Outer Piston54.2 N•m (40 ft-lb)
Flap Valve Assembly1.7 N•m (15 in-lb)
Liquid Chamber to Air Chamber32.5 N•m (24 ft-lb)
Manifold Elbow to Liquid Chamber13.6 N•m (18 ft-lb)
Manifold Elbow to T-Section20.3 N•m (15 ft-lb)
SHAFT SEAL INSTALLATION:
PRE-INSTALLATION
• Once all of the old seals have been removed, the
inside of the bushing should be cleaned to ensure
no debris is left that may cause premature damage
to the new seals.
INSTALLATI O N
The following tools can be used to aid in the installation
of the new seals:
• Wrap electrical tape around each leg of the needle-nose
pliers (heat shrink tubing may also be used). This is done
to prevent damaging the inside surface of the new seal.
• With a new seal in hand, place the two legs of the
needle-nose pliers inside the seal ring. (See Figure A.)
• Open the pliers as wide as the seal diameter will allow,
then with two fingers pull down on the top portion of
the seal to form a kidney shape. (See Figure B.)
• Lightly clamp the pliers together to hold the seal in the
kidney shape. Be sure to pull the seal into as tight of
a kidney shape as possible, this will allow the seal to
travel down the bushing bore easier.
• With the seal clamped in the pliers, insert the seal into
the bushing bore and position the bottom of the seal
into the correct groove. Once the bottom of the seal is
seated in the groove, release the clamp pressure on the
pliers. This will allow the seal to partially snap back to its
original shape.
• After the pliers are removed, you will notice a slight
bump in the seal shape. Before the seal can be properly
resized, the bump in the seal should be removed as
much as possible. This can be done with either the
Phillips screwdriver or your finger. With either the side
of the screwdriver or your finger, apply light pressure
to the peak of the bump. This pressure will cause the
bump to be almost completely eliminated.
• Lubricate the edge of the shaft with
NLGI grade 2
white EP bearing grease.
• Slowly insert the center shaft with a rotating motion.
This will complete the resizing of the seal.
• Perform these steps for the remaining seals.
Figure A
SHA FT SE AL
TAPE
WILDEN PUMP & ENGINEERING, LLC 19WIL-11320-E-01
Figure B
SHA FT SE AL
NEEDLE-NOSE
PLIERS
TAPE
Page 22
NOTES
Page 23
Section 8
EXPLODED VIEW & PARTS LISTING
PS810 BRAHMA
EXPLODED VIEW
A
B
C
LW0282 REV. B
WILDEN PUMP & ENGINEERING, LLC 21WIL-11320-E-01
Page 24
EXPLODED VIEW & PARTS LISTING
PS810 BRAHMA
Item
PARTS LISTING
DescriptionQty.
XPS810/AMAAA/…/0677
P/N
XPS810/WMAAA/…/0677
P/N
AIR DISTRIBUTION COMPONENTS
1Air Valve Assembly, Pro-Flo® SHIFT
2O-Ring (-225), End Cap (Ø1.859 x Ø.139)204-2390-52-70004-2390-52-700
3End Cap204-2340-0104-2340-01
4Screw, SHC, Air Valve (1/4"-20 x 4 1/2")601-6000-0301-6000-03
5Muffler Plate, Pro-Flo
6Gasket, Muffler Plate, Pro-Flo
7Gasket, Air Valve, Pro-Flo® SHIFT104-2639-5204-2639-52
8Center Block Assembly, Pro-Flo
9Pilot Sleeve Assembly108-3894-9908-3894-99
10O-Ring, Pilot Spool Retaining (-009, Ø.208" x Ø.070")204-2650-49-70004-2650-49-700
11Seal, Shaft215-3210-55-22515-3210-55-225
12Bushing, Shaft215-3306-1315-3306-13
13Gasket, Center Block Pro-Flo
14O-Ring (-210, Ø.734" x Ø.139")204-3209-4904-3209-49
15Air Control Spool108-3854-0308-3854-03
16Air Chamber, Pro-Flo
17Screw, SFCHC (3/8"-16 x 1")871-6250-0871-6250-08
18Screw, Grounding, Self-tapping (10-32 x 1/2")104-6345-0804-6345-08
19Muffler 1-1/2" MNPT104-3518-99R04-3518-99R
20Muffler 1/4" MNPT104-3240-0704-3240-07
49Piston, Outer215-4555-0115-4555-02
50Washer, Brass (.63 ID x 1.00 OD x .05)1215-6741-0715-6741-07
51Screw, BHC (1/2"-13 x 1-3/8")1215-6194-0815-6194-08
52Washer, Plain (3/4")215-6743-0815-6743-08
53Washer, Brass (.79 ID x .98 OD x .04)215-6742-0715-6742-07
54Nut, Lock Hex (3/4"-10)215-6461-0815-6461-08
*See elastomer chart - Section 9
1
Air Valve Assembly includes items 2 and 3.
2
Center Block Assembly includes items 11, 12, 14, and 15.
All boldface items are primary wear parts.
XPS1510/WWAAA/…
P/N
PARTS LISTING
Specialty Code 0504 =
Horizontal Center Ported,
DIN-Flanged
Each and every product manufactured by Wilden Pump and Engineering, LLC is built to meet the highest
standards of quality. Every pump is functionally tested to insure integrity of operation.
Wilden Pump and Engineering, LLC warrants that pumps, accessories and parts manufactured or supplied by
it to be free from defects in material and workmanship for a period of five (5) years from date of installation or
six (6) years from date of manufacture, whichever comes first. Failure due to normal wear, misapplication, or
abuse is, of course, excluded from this warranty.
Since the use of Wilden pumps and parts is beyond our control, we cannot guarantee the suitability of any pump
or part for a particular application and Wilden Pump and Engineering, LLC shall not be liable for any consequential
damage or expense arising from the use or misuse of its products on any application. Responsibility is limited
solely to replacement or repair of defective Wilden pumps and parts.
All decisions as to the cause of failure are the sole determination of Wilden Pump and Engineering, LLC.
Prior approval must be obtained from Wilden for return of any items for warranty consideration and must be
accompanied by the appropriate MSDS for the product(s) involved. A Return Goods Tag, obtained from an
authorized Wilden distributor, must be included with the items which must be shipped freight prepaid.
The foregoing warranty is exclusive and in lieu of all other warranties expressed or implied (whether written or oral)
including all implied warranties of merchantability and fitness for any particular purpose. No distributor or other
person is authorized to assume any liability or obligation for Wilden Pump and Engineering, LLC other than expressly
provided herein.
PLEASE PRINT OR TYPE AND FAX TO WILDEN
PUMP INFORMATION
Item # Serial #
Company Where Purchased
YOUR INFORMATION
Company Name
Industry
Name Title
Street Address
City State Postal Code Country
Telephone Fax E-mail Web Address
Number of pumps in facility? Number of Wilden pumps?
Types of pumps in facility (check all that apply): Diaphragm
Media being pumped?
Other
Centrifugal
Gear
Submersible
Lobe
How did you hear of Wilden Pump?
Other
Trade Journal
Trade Show
Internet/ E-mail
Distributor
ONCE COMPLETE, FAX TO (909) 783-3440
OR GO TO PSGDOVER.COM > WILDEN > SUPPORT TO COMPLETE THE WARRANTY REGISTRATION ONLINE
NOTE: WARRANTY VOID IF PAGE IS NOT FA XED TO WILDEN OR SUBMIT TED ONLINE VIA THE PSGDOVER.COM WEBSITE
WILDEN PUMP & ENGINEERING, LLC
Page 32
Where Innovation Flows
22069 Van Buren Street,
Grand Terrace, CA 92313-5607
Telephone: (909) 422-1731
Fax: (909) 783-3440
22069 Van Buren St., Grand Terrace, CA 92313-5607
P: +1 (909) 422-1730
• F: +1 (909) 783-3440
PSG
wildenpump.com
PSG® reserves the right to modify the information and illustrations contained in this document without prior notice. This is a non-contractual document. 02-2017