PSG Wilden PCMI Engineering, Operation & Maintenance

EOM

Engineering

Operation &

Maintenance

PCM I

Pump Cycle Monitor

Where Innovation Flows

wildenpump.com

REPLACES WIL-19130-E-02

WI L-1913 0- E- 03

PCM I

Pump Cycle Monitor

CAUTIONS

CAUTION: Before any maintenance or repair is
attempted, the compressed air line to the pump
should be disconnected and all air pressure allowed
to bleed from pump.

WARNING: Do not recharge, disassemble, crush or
expose lithium power cell to temperatures above
100°C (212°F).

CAUTION: When removing the end cap using
compressed air, the air valve end cap may come out
with considerable force. Hand protection such as a
padded glove or rag should be used to capture the
end cap.

CAUTION: Use caution when mounting the PCMI
enclosure in areas where wash down occurs.

NOTE: The PCMI is to be used with Wilden sensor and
embedded air valve spool magnet ONLY.

CAUTION: When adding a remote resetting switch,
ensure that 24-gauge wire or larger is used and that
the remote switch is mounted within 250 feet of the
PCMI.

CAUTION: The PCMI enclosure must be mounted
within 250 feet of the pump to ensure proper
operation.

CAUTION: Penetrating the PCMI enclosure for mount­ing purposes or to install additional wiring will negate
the NEMA 4X enclosure rating.

READ FIRST

HOW IT WORKS

The PCMI counts pump cycles by sensing the pres­ence of the Pro-Flo
air valve spool. The sensor, located at the air valve
end cap, detects the presence of a magnet located at
the end of the air valve spool. The PCMI unit registers
a complete pump cycle when the spool shifts away
from the sensor and subsequently returns to the origi­nal position. The counter resets itself to zero automat­ically after reaching 100 million cycles. The PCMI has
a reset switch located on the face of the PCMI module
that can be activated to allow “on the spot” resetting
of the counter or disabled to prevent inadvertent loss
of data. The unit also has the ability to be reset from
a remote location.

®

, Pro-Flo X™ and Pro-Flo® SHIFT

DIMENSIONAL DRAWING

DIMENSIONS – PCMI

ITEM METRIC (mm) STANDARD (inch)

A 86 3.4
B 61 2.4
C 104 4.1
D 117 4.6
E 135 5.3

F 61 2.4
G 43 1.7
H 25 1.0
J 5 DIA. 0.2 DIA.

LW0224, REV A

WILDEN PUMP & ENGINEERING, LLC 2 WIL-19130-E-03

PARTS LISTING

Part Description Pump Type Part No.

Assy, Air Valve, P1/P2, PCMI P1 & P2 01-2011-13
End Cap, P1/P2, PCMI P1 & P2 01-2333-13
Assy, Air Valve, P1/P2, PCMI P1 & P2 01-2011-20
End Cap, P1/P2, PCMI P1 & P2 01-2333-20
ASSY, AIR VALVE, PX1, PCMI PX1 01-2031-01
ASSY, AIR VALVE, PX2, PCMI PX2 02-2031-01
End Cap, PX1/PX2, PCMI PX1 & PX2 01-2343-01
Assy, Air Valve, P4/P8, PCMI P4 & P8 04-2011-13
End Cap, P4/P8, PCMI P4 & P8 04-2333-13
Assy, Air Valve, P4/P8, PCMI P4 & P8 04-2011-20
End Cap, P4/P8, PCMI P4 & P8 04-2333-20
Assy, Air Valve, P15, PCMI P15 15-2011-20
End Cap, P15, PCMI P15 15-2333-20
Assy, Air Valve, PV4-PV15,PCMI PV4, PV8, PV15, PX4, PX8 & PX15 04-2031-01
End Cap, PV4/PX4, PCMI PV4, PV8, PV15, PX4, PX8 & PX15 04-2343-01
ASSY, AIR VALVE, PV4-PV15,PCMI PV4, PV8, PV15, PX4, PX8 & PX15 04-2031-03
End Cap, PV4/PX4, PCMI PV4, PV8, PV15, PX4, PX8 & PX15 04-2343-03
ASSY, AIR VALVE, PX4-15, PCMI PX4, PX8 & PX15 08-2031-20
End Cap, P4/P8, PCMI PX4, PX8 & PX15 04-2333-20
ASSY, AIR VALVE, PS 4-15, PCMI PS4, PS8 & PS15 04-2038-01
End Cap, PV/PX4, PCM I PX4, PX8 & PX15 04-2343-01
ASSY, AIR VALVE, PS4, ANO PCMI PS4, PS8 & PS15 04-2038-11
End Cap, PV/PX4, PCM I PS4, PS8 & PS15 04-2343-01
Set Screw, Shcp, 1/4”-20 ALL but P15 99-6340-08
Set Screw, Shcp, 7/16”-14 P15 99-6341-08
PCMI Counter ALL 99-8150-99
Magnet, Round, Ndfeb, .200 All but P15 99-8320-99
Magnet, Round, Ndfeb, .375 P15 99-8321-99
Sensor W/ 36” Leads ALL 99-8330-99

WIL-19130-E-03 3 WILDEN PUMP & ENGINEERING, LLC

PCM I

Pump Cycle Monitor

INSTALLATION DRAWING

INSTALLATION

The PCMI is designed for use with Wilden Pro-

®

, Pro-Flo X™ and Pro-Flo® SHIFT pump

Flo
models. The PCMI unit can be purchased as a
factory installed option in the Wilden Pro-Flo
Pro-Flo X
accessory to be installed in existing Wilden Pro­Flo

If this system is purchased with a Wilden Pump,
an air valve fitted with a sensor will already be
attached to your pump. When purchased sepa­rately, you will have to remove the existing air
valve and attach the new air valve, which is
equipped with a sensor.

To mount the PCMI enclosure, simply remove the
front cover and insert a screw into the mounting
holes located in each corner of the enclosure.
Use caution when mounting the module in a
wash-down area to minimize exposure to mois­ture. Proper care should be taken not to pene­trate the PCMI enclosure, as this will invalidate
the NEMA 4X rating.

To connect the sensor wires to PCMI module,
secure wires to wire terminals 1 (COM) and 4

™

and Pro-Flo® SHIFT pump or as an

®

, Pro-Flo X™ and Pro-Flo® SHIFT.

®

Air Valve Spool

,

Sensor

(LS) at the back of the LCD display. The wiring can be extended
up to 250 feet for ease of installation.

To enable the front panel reset button, simply connect a wire
between terminals 1 (COM) and 3 (RST EN). A momentary
switch can be connected to terminals 1 (COM) and 5 (RST) for
remote reset.

Magnet

Set Screw

End Cap

Control Module

3-RST EN

1-COM

5-RST

LS-4

HS-6

TROUBLESHOOTING

Pump is running, but the PMCI is not counting cycles.

1. Check to make sure that the sensor wiring is secured
to the proper wiring terminals to the back of the LCD
display on the cover of the module enclosure. The
correct wiring terminals are as follows: LS-R and
1-com.

2. Check to ensure that the sensor wiring that connects
the sensor to the PMCI module is not cut, broken or
damaged.

3. Check to ensure that the magnet located at the top
end of the air valve spool is secured to end cap and
has not become loose.

WILDEN PUMP & ENGINEERING, LLC 4 WIL-19130-E-03

4. Check to ensure that pump is operating properly and
that no mechanical malfunction has occurred.

5. Check to ensure that discharge pressure is not greater
than inlet air pressure and that discharge piping is
free from obstructions.

6. Check to ensure that the sensor is not damaged.

7. If necessary, replace lithium power cell. Replace
lithium power cell by removing back cover of LCD
display unit.

NOTES

NOTES

WARRANTY

Each and every product manufactured by Wilden Pump and Engineering, LLC is built to meet the highest
standards of quality. Every pump is functionally tested to insure integrity of operation.

Wilden Pump and Engineering, LLC warrants that pumps, accessories and parts manufactured or supplied by
it to be free from defects in material and workmanship for a period of five (5) years from date of installation or
six (6) years from date of manufacture, whichever comes first. Failure due to normal wear, misapplication, or
abuse is, of course, excluded from this warranty.

Since the use of Wilden pumps and parts is beyond our control, we cannot guarantee the suitability of any pump
or part for a particular application and Wilden Pump and Engineering, LLC shall not be liable for any consequential
damage or expense arising from the use or misuse of its products on any application. Responsibility is limited
solely to replacement or repair of defective Wilden pumps and parts.

All decisions as to the cause of failure are the sole determination of Wilden Pump and Engineering, LLC.

Prior approval must be obtained from Wilden for return of any items for warranty consideration and must be
accompanied by the appropriate MSDS for the product(s) involved. A Return Goods Tag, obtained from an
authorized Wilden distributor, must be included with the items which must be shipped freight prepaid.

The foregoing warranty is exclusive and in lieu of all other warranties expressed or implied (whether written or oral)
including all implied warranties of merchantability and fitness for any particular purpose. No distributor or other
person is authorized to assume any liability or obligation for Wilden Pump and Engineering, LLC other than expressly
provided herein.

PLEASE PRINT OR TYPE AND FAX TO WILDEN

PUMP INFORMATION

Item # Serial #

Company Where Purchased

YOUR INFORMATION

Company Name

Industry

Name Title

Street Address

City State Postal Code Country

Telephone Fax E-mail Web Address

Number of pumps in facility? Number of Wilden pumps?

Types of pumps in facility (check all that apply): Diaphragm

Media being pumped?

Other

Centrifugal

Gear

Submersible

Lobe

How did you hear of Wilden Pump?

Other

NOTE: WARRANTY VOID IF PAGE IS NOT FAXED TO WILDEN

Trade Journal

Trade Show

ONCE COMPLETE, FAX TO [phone]

WILDEN PUMP & ENGINEERING, LLC

Internet/E-mail

Distributor

Where Innovation Flows

22069 Van Buren Street,

Grand Terrace, CA 92313-5607

Telephone: [phone]

Fax: [phone]

22069 Van Buren St., Grand Terrace, CA 92313-5607

P: [phone]

www.maag.com

• F: [phone]

wildenpump.com

PSG

PSG reserves the right to modify the information and illustrations contained in this document without prior notice. This is a non-contractual document. 03-2015

Authorized PSG Representative:

Copyrigh t ©2015, PSG, a Dove r company

WIL19130E03

REPLACE S WIL-19130 -E- 02