EMN-510
INSTRUCTION SET
PRO-TOOLS
7616 INDUSTRIAL LANE TAMPA, FLORIDA 33637-6715
813-986-9000 PHONE 813-985-6588 FAX
www.pro-tools.com
CONGRATULATIONS ON YOUR PURCHASE OF A PRO-
TOOLS GODZILLA NOTCHER. BEFORE YOU CAN BEGIN
FEEDING THE BEAST, THERE ARE A FEW THINGS TO
LOOK OVER. FIRST REVIEW THE CONTENTS OF THE
PACKAGE. MAKE SURE YOU HAVE EVERYTHING THAT
IS LISTED BELOW. NEXT YOU WANT TO REVIEW THE
SAFETY INSTRUCTIONS AND THE OPERATING
INSTRUCTIONS. IT WILL EAT MORE THAN METAL.
CRATE CONTENTS
1ea GODZILLA TUBE NOTCHING MACHINE
1ea ¼” T-HANDLE ALLEN WRENCH
1ea SHIM
1ea END MILL (if ordered)
1ea END MILL COUPLER (if ordered)
2ea WHEEL HANDLES
4ea MOUNTING BOLTS.
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PAGE 2
SAFETY INSTRUCTIONS
This safety page is to inform the operators of the precautions to be taken
while operating this machine. The following are a few b asic g uidelines to
follow, but as with any machinery good judgment and attention to safety
should be applied at all times.
1 Always disconnect power before attempting to service this machine.
2 Always wear safety glasses or other approved eye protection while operating or
servicing this machine
3 Keep all body parts and foreign objects away from moving parts. DO NOT reach into
the machine without disconnecting the power source.
4 Do not attempt to override any safety device on the machine.
5 Do not operate the machine if it has been damaged or is not operating properly.
6 Do not wear loose fitting clothing or jewelry while operating or servicing this machine.
7 Replacement parts should have the same specification and operation as the original
parts on the machine.
8 All guards and shields covers must be in place before operating the machine.
9 Before starting the machine be sure it is set up properly.
10 Make sure the machine is properly grounded.
11 The machine and work area should be kept neat and clean.
12 Do not operate or service this or any machine while under the influence of drugs or
alcohol!
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PAGE 3
“GODZILLA” END MILL NOTCHER
SET UP
SHIPPING
BOLTS
WHEN YOU RECEIVE YOUR GODZILLA IT WILL HAVE BEEN SHIPPED ON PALLET.
REMOVE THE CARDBOARD BOX THAT IS COVERING THE UNIT. NEXT YOU WILL
LOOSEN THE SHIPPING BOLTS. IT IS RECOMMENDED THAT YOU USE A FORKLIFT
TO PICK UP UNIT AND MOUNT EITHER ON STAND OR TABLE. PICK UP UNIT AS
INDICATED BY THE RED ARROWS. IT IS ALSO RECOMMENDED THAT YOU USE
STRAPS TO SECURE UNIT TO FORKLIFT TO PREVENT TIPPING. WHEN UNIT IS
IN PLACE SLIDE OFF FORKS AND ONTO MOUNTING SURFACE.
QUALITY PRODUCTS MADE BY PEOPLE WHO CARE PRO-TOOLS (813) 986-9000
PAGE 4
“GODZILLA” END MILL NOTCHER
FEATURES
HEAVY DUTY HELICAL
GEAR DRIVEN SPEED REDUCER.
LARGE ONE PIECE BEARING SUPPORT
WITH DUAL SEALED BEARING FOR
RIDGID SUPPORT.
QUICK CHANGE CHUCK
110 VOLT, 1½ HP
ACCEPTS STANDARD END MILL
(NOT INCLUDED WITH NOTCHER)
1” BLANCHARD
GROUND STEEL PLATE
HEAVY DUTY SWIVEL VISE CALIBRATED
360 DEG. FOR ANY ANGLE OF NOTCH
¼” LEXAN SHIELD
AT OVER 600lbs, THIS IS THE TOUGHEST, MOST ACCURATE TUBE
NOTCHER AVAILABLE ON THE MARKET TODAY. IT IS
SPECIFICALLY DESIGNED FOR THE PROFESSIONAL WHO NEEDS TO
PRODUCE LARGE QUANTITIES, WITH A HIGH LEVEL OF ACCURACY.
NOTE: TOTAL WEIGHT – 625lbs
SHIPPING WEIGHT – 708lbs
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PAGE 5
GODZILLA
END MILL NOTCHER
OPERATING INSTRUCTIONS
ON CUTTERS WITH SMALLER
THAN A 1 ¼” SHANK, A BUSHING
IS REQUIRED.
TIGHTEN SET-SCREW ON FLAT
AREA ON THE CUTTER SHANK (IF
NECESSARY, GRIND FLAT.)
WHEN CUTTING TUBE,
ALWAYS NOTCH OFF THE
SIDE OF THE CUTTER.
(NEVER USE THIS END)
BOTH SLIDE TRACKS HAVE BRASS
ADJUSTER BARS TO RESTRICT
UNNECESSARY MOVEMENT. ADJUST
THE ¼-20 SOCKET HEAD CAP SCREW
TO ACHIEVE THE DESIRED TENSION.
DEGREE INDICTATOR ON SIDE OF VISE
NOTCHER USE:
•LUBRICATE ALL MOVING PARTS WITH WD-40 OR LITHIUM GREASE
•SET VICE AT DESIRED ANGLE AND POSITION TUBE IN THE CENTER OF THE
CUTTER (SEE SHEET 5)
•TURN MOTOR ON AND SLOWLY TURN THE LARGE WHEEL TO FEED CUTTER
INTO TUBE. (DANGER: DO NOT LE T E ND OF CUTTER COME IN CONTACT WITH
TUBE)
•AFTER EACH DAYS USE, ALL SLIDE RAILS SHOULD BE CLEANED AND OILED.
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GODZILLA
END MILL NOTCHER
COMPLETE ASSEMBLY PICTURED
(LESS CUTTER)
FEET ARE TAPPED WITH ½-13
SO YOU CAN ADD LEVELING
BOLTS IF NECESSARY.
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PAGE 7
MOTOR AND END
MILL WHEEL (A)
GODZILLA
END MILL NOTCHER
WARNING: DO NOT REMOVE
LEXAN SAFETY SHIELD. IF BROKEN,
DO NOT OPERATE MACHINE.
MATERIAL CLAMP (C)
MATERIAL CLAMP WHEEL (D)
BOLTS SECURING
SWIVEL BASE (B)
INSTRUCTIONS:
• WEAR SAFETY GLASSES OR SAFETY SHIELD.
•TURN MOTOR AND END MILL WHEEL (A) UNTIL THE END MILL IS FARTHEST FROM THE VISE .
•LOOSEN BOLTS (B) SECURING THE SWIVEL BASE TO OBTAIN THE DESIRED ANGLE FOR YOUR
PARTICULAR JOB. MAKE SURE YOU RE-TIGHTEN THE BOLTS!!
•OPEN VISE WITH MATERIAL VISE HANDLE (C) AND SECURELY CLAMP MATERIAL TO BE MACHINED.
DO NOT EXTEND MATERIAL ANY MORE THAN NECES S ARY OR CHAFFING MAY OCCUR.
•BRING THE CUTTER CLOSE TO THE MATERI AL (BUT NOT TOUCHING) BY TURNING THE MOTOR
AND END MILL INTO THE MIDDLE AREA OF THE CUTTER. WARNING: NEVER NOTCH USING THE
END OF THE CUTTER.
•SWITCH THE MOTOR ON AND TURN THE MOTOR AND END MILL WHEEL (A) BRINGING THE END
MILL INTO THE MATERIAL TO BE MACHINED.
•AFTER DESIRED NOTCH HAS BEEN ACHIEVED, SE PARATE THE CUTTER FROM THE MATERIAL,
TURN OFF THE MOTOR AND RETURN THE END MILL TO THE FARTHEST POSITION AWAY FROM
YOUR MATERIAL.
•DO NOT FORGET TO CLEAN MACHINE WITH WD-40 WHEN FINISHED.
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CENTER
PUNCH
GODZILLA
END MILL NOTCHER
ALLEN WRENCH
V-BLOCK ADJUSTMENT BOLT
SPACER SHIM
INSTRUCTIONS:
1) IT WILL BE NECESSARY TO CUT SEVERAL SMALL LENGTHS OF TUBE FOR TESTING PURPOSES.
2) TO ADJUST V-BLOCK (LOOSEN BOLTS IN REAR, INSERT SPACER SHIM UNDER V-BLOCK HEIGHT
YOU NEED. TIGHTEN BOLTS ON REAR OF V-BL OCK. (TAKE THE SPACER SHIM OUT & KEEP IN
TOOLBOX)
3) INSTALL TUBES ONE AT A TIME MAKING 90 DEGREE CUT AND ADJUSTING THE V-BLOCK AS
NECESSARY TILL TUBE NOTCHES ON CENTER.
4) ONCE YOU HAVE COMPLETED YOU R TEST NOTCH AND ARE SURE IT IS CUTTING ON CENTER
IT WILL BE NECESSARY TO CENTER PUNCH SIDE OF V-BLOCK SO THAT IT LINES UP WITH THE
ZERO. ONCE THIS IS COMPLETED YO U WILL HAVE A REFERENCE SO THAT YOU CAN RAISE OR
LOWER THE BLOCK FOR OFFSET NO TCHING AND RETURN FOR CENTER CUTS WITH NO PROBLE M.
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“GODZILLA” END MILL NOTCHER
CHANGING CUTTERS
SET SCREWS
TO CHANGE CUTTERS, YOU WILL NEED TO USE AN ALLEN WRENCH TO LOOSEN
SET SCREWS INDICATED ABOVE. SLIDE CUTTER OUT AND REPLACE.
IMPORTANT!!!!
SMALLER CUTTERS WILL REQUIRE AN INSERT THAT YOU CAN ORDER FROM
OUR SALES STAFF. THE INSERT SLIP OVER THE CORRESPONDING CUTTER
AND THEN SLIDE INTO SHAFT ADAPTER. USE THE SAME SET SCREWS TO TIGHTEN.
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PAGE 10
END MILL NOTCHER
FAQ’s
Q: WHAT TYPE OF MATERIAL CAN I NOTCH?
A: YOU CAN NOTCH UP TO 2” SCHEDULE 40 OR 2 3/8” O.D.
Q: HOW MUCH OF AN ANGLE CAN I NOTCH?
A: YOU CAN NOTCH ANYWHERE FROM 0-90 DEGREES.
Q: ARE ALL PARTS MADE IN THE USA?
A: YES, ALL MACHINED PARTS ARE CNC MACHINED AT OUR FACILITY AND ALL OTHER
PARTS ARE ALSO USA MADE.
Q: WHAT KIND OF POWER SOURCE DOES IT COME WITH?
A: THE POWER SOURCE IS A HEARTY 1 ½ HP 110V MOTOR WITH A GEAR REDUCTION
Q: WHAT TYPE OF END M ILLS SHOULD I USE?
A: USE STANDARD END MILLS UP TO 2 3/8”
Q: CAN I UPGRADE TO LARGER OR VARIABLE SPEED MOTOR.
A: NO, THIS MOTOR PACKAGE IS THE BEST CHOICE FOR THIS CONFIGURATION.
Q: IF SOMETHING BREAKS CAN I GET A REPLACEMENT PART.
A: YES. IF IT IS NOT COVERED BY THE WARRANTY YOU CAN CONTACT OUR SALES
DEPARTMENT AND THEY WILL ASSIST YOU IN GETTING THE CORRECT PART.
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PAGE 11
PRO-TOOLS (813) 986-9000
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