Proton EX30, EX70, EX50 Operation Manual

OPERATIONS MANUAL FOR AIR HEATER PROTON EX
05010416
PROTON EX
Air Heater with the
explosion proof AC-motor
www.protongroup.org
Safety precautions Construction and dimensions
Technical parameters
EN
RU
CONTENTS
Operations manual for air heater with the explosion proof motor PROTON EX:
1. Introduction ............................................................................................................................................................
.
2. Safety precautions ..............................................................................................................................................
3. General information ............................................................................................................................................
4. Dimensions .............................................................................................................................................................
5. Construction ..........................................................................................................................................................
6. Technical characteristics ..................................................................................................................................
7. Installation .............................................................................................................................................................
8. Connection of heat medium ...........................................................................................................................
9. Control elements ................................................................................................................................................
10. Wiring control elements ...................................................................................................................................
11. Reference information .....................................................................................................................................
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1. INTRODUCTION
The company PROTON GROUP LLC thanks you for choosing air heaters PROTON.
This manual is an integral part of the product and must always accompany it, and should be transferred to the user.
To provide proper wiring and application of the unit, please, study this manual thoroughly before installation.
We recommend keeping the manual safe in order to address it during operation.
The user should strictly follow safety instructions while installing, using and servicing the unit.
The access to the unit must be restricted for unauthorized and unqualified personnel. The appropriate training of the maintenance sta should be provided.
The manufacturer disclaims any responsibility for damages caused by wrong installation and misuse of the unit.
The manufacturer disclaims any responsibility for damages done by people who didn’t study the manual.
The manufacturer preserves the right to introduce any amendments to the manual without prior notification.
The manufacturer preserves the right to alter the construction which doesn’t impact its functioning and basic technical parameters.
The air heater is intended only and exclusively to be installed and used for purposes which it has been designed. Any misuse or noncompliance with the manufacturer’s instructions may lead to property damages, personnel injuries or death. The user has to take measures to eliminate possibilities of misuse of the unit.
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2. SAFETY PRECAUTIONS
Before any actions connected with the air heater, please, study this manual to provide safety.
Installation and connection of the equipment to pipelines and networks must be performed by qualified personnel only, having appropriate access.
During installation, start-up, repair and maintenance of the air heater follow the safety rules.
Install the unit on a firm base or surface, which can stand its weight filled with water.
Use screws appropriate for the material which the base is made of.
Check correctness of connections of the system, accordance of the heat medium parameters to the parameters indicated on the rating plate as well as leak proof of joints before filling in the heat medium.
Avoid substances and impurities in the heat medium causing copper corrosion.
Check compliance of parameters of the electrical supply network to the ones indicated on the unit’s rating plate before connecting to the power supply.
Check grounding. Prohibit the use of the unit without grounding as it may cause property damages, personnel injuries and death.
Current network which feeds the unit’s motor and controls must be additionally protected by a fuse to prevent consequences of shunt fault.
Provide protection of a fan against overheat by connecting protection devices to contacts of fan temperature sensor.
While the air heater is operating under low temperatures, the
-t
user must provide protection of the water heat exchanger or use heat medium with special additives preventing copper corrosion.
To prevent defrosting of the air heater’s heat exchanger when circulation of the heat medium is stopped during a heating period under outdoor temperatures lower than 0°C, you need to drain the heat medium from the heat exchanger and blow it o by compressed air.
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3. GENERAL INFORMATION
Explosion proof
design
PROTON EX
It is designed to heat industrial premises and warehouses under conditions of extra explosion safety. This equipment is to be mounted in buildings with increased probability of explosion as a result of interaction with dangerous materials as well as because of some technological processes.
Principle of operation
The air heater PROTON is an element of a heating system. It is designed for heating air and
Outlet pipe
Inlet pipe
its even distribution in buildings. Its work is based on axial fan functioning, which charges the air and pass it through a copper-aluminum heat exchanger in which the heat medium (hot water) flows at certain temperature. Heated air is supplied into a room and is directed to the working area by directing louvers.
Applications
Chemicals production premises Paint and varnish industry Furniture production premises Oil- and gas processing factories Workshops with installed vessels and containers of high pressure Premises of production of highly explosive substances
Model range
PROTON EX 30 heating power 10-30 kW PROTON EX 50 heating power 25-50 kW PROTON EX 70 heating power 40-70 kW
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